Frigomat TAYLOR C153 Instructions for use

MANUALE D’USO E MANUTENZIONE
OPERATING INSTRUCTION AND MAINTENANCE
MANUAL DE USO Y MANTENIMIENTO
Serie
C154 02
C153 02
C151 02

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IMPORTANT
We recommend that you read this manual fully and carefully before using your
appliance.
It is in your interest to pay special attention to the warnings marked as follows:
Failure to comply with this signal causes very serious risks for health, death, and
medium and long term permanent damage.
Failure to comply with this signal can cause very serious risks for heath, death, and
medium and long term permanent damage.
Failure to comply with this signal can cause injuries or damage to the machine.
Comply with these warnings for your machine to work properly and/or to be serviced
correctly.
The machine can perform at best only through compliance with these warnings.

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We congratulate you for having chosen to purchase a FRIGOMAT machine.
This manual, supplied together with the machine, must be considered an integral and
essential part and must be delivered to the final user. Before carrying out any operations,
we recommend studying these instructions carefully. Only by reading them carefully can
you obtain the maximum performance from your machine. The following pages carry all of
the indications required to perform installation, operation, adjustments and routine
maintenance correctly. FRIGOMAT S.r.l. reserves the right to carry out the modifications it
deems necessary to improve its product or the technical manual without prior warning,
inserting the variations in the subsequent editions.
Total or partial reproduction, adaptation or translations of this manual without prior written
consent by FRIGOMAT S.r.l is prohibited.
The machine is covered by warranty according to the terms illustrated in the "WARRANTY
CARD" supplied. It must be duly filled in and returned to:
FRIGOMAT s.r.l., via 1° Maggio, 28 26862 GUARDAMIGLIO (LODI) – ITALY
Please write the serial number of your machine in the field below.
Serial number
Dealer's stamp

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1. TRANSPORTATION, HANDLING AND STORAGE..................................4
1.1 Preliminary inspection and storage......................................4
1.2 Dimensions and weights of packaged machines.................4
1.3 Indications for decommissioning..........................................4
2. MARKING AND GRAPHIC SIGNS............................................................5
3. GENERAL SAFETY STANDARDS............................................................7
4. INSTALLATION .........................................................................................8
4.1 Use......................................................................................8
4.2 Working limits......................................................................8
4.3 Noise...................................................................................8
4.4 Supplied with machine.........................................................8
4.5 Activation.............................................................................9
5. SAFETY DEVICES...................................................................................12
6. OPERATION ..........................................................................................13
6.1 Machine.............................................................................13
6.2 Control panel.....................................................................14
6.3 Slush and ice cream production .......................................15
6.4 Extraction ..........................................................................17
7. MAINTENANCE .......................................................................................18
7.1 Routine maintenance.........................................................18
8. TROUBLESHOOTING .............................................................................24
9. APPENDIXESA..........................................................................................1
9.1 Technical data..................................................................A1
9.2 Refrigeration circuit layout................................................ A2
9.3 Electric circuit layout......................................................... A3
9.4 Spare parts....................................................................... A4

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1 TRANSPORTATION, HANDLING AND STORAGE.
1.1 PRELIMINARY INSPECTION AND STORAGE
The machine is transported at the risk and peril of the customer. If you notice any damage
to the packaging, inform the carrier immediately.
Inform the carrier immediately after opening the package if the machine is damaged even
if a few days after delivery.
It is always preferable to accept goods SUBJECT TO CLEARANCE.
The appliance must be handled with care; it can be damaged by falls and blows even
without exterior damages.
Storage temperature must be between 0° and + +50°C, and humidity must be between 30
and 95% with no dew.
Once the appliance has been unpacked, the packaging must be kept in a dry place out of
the reach of children. If stored properly, it can be used again if the machine is moved.
1.2 DIMENSIONS AND WEIGHTS OF PACKAGED MACHINES
MODEL CRATE BOX PALLET
MEASUREMENTS
(CM) WEIGHT N-G (KG) MEASUREMENTS (CM) WEIGHT N-G (KG)
C154 82 x 50 x 146 125-170 78 x 48 x 146 125-153
C153 82 x 50 x 146 130-185 78 x 48 x 146 130-158
C151 88 x 62 x 158 210-260 84 x 58 x 158 210-240
1.3 INDICATIONS FOR DECOMMISSIONING
The machine contains electrical and/or electronic materials and can
contain fluids and/or oil. If it needs to be decommissioned or
disposed of, comply with the standards in force in the Country where
it is used.
Even packaging materials (crates or boxes) must be divided by type
and disposed of in compliance with Standards in force in the Country
where it is used when the machine is decommissioned.

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2. MARKING AND GRAPHICAL SIGNS
The machine is provided with an identification plate and several pictograms. They must be
known along with the manual to guarantee safe use.
Machine data plate
The adhesive plate applied on the rear enables to
identify the model. It includes the following indications:
Name and address of the manufacturer; machine
model and version; serial number; nominal electrical
features; type and weight of gas used; year of
manufacture.
Indication
Lifting equipment attachment points:
This plate indicates the points where the lifting hooks
must be placed in order to carry out this operation
safely. Use a Phillips screwdriver Unscrew the two
side panels of the machine and position the lifting
equipment in the relevant points, making sure that
they cannot accidentally slip off during lifting
operations.
Attention!
Maintenance reserved for qualified personnel. This
plate applied on the rear panel prohibits extraordinary
maintenance and/or repairs to any one but authorised
personnel, whose address is indicated in the space
provided.
Attention!
Do not touch with your hands.
This plate applied on the rear panel of the machines
with air cooling indicates that the heat exchanger can
only be cleaned using a brush or suction device.

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Attention!
High voltage inside; electrocution hazard.
This plate is applied on the cover of the electrical box
and warns the operator that it must not be removed
for any reason whatsoever, thus avoiding the danger
of electrocution which could be fatal. In this case also,
maintenance of internal components is reserved for
qualified personnel.

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3. GENERAL SAFETY STANDARDS
Strictly observe the general safety and accident-prevention standards listed hereafter:
- Use of the machine is reserved for personnel in good health, responsible and
appropriately trained regarding allowed use and risks present.
- Use of the machine is reserved for operators only, who have read, understood and
acknowledged all that is included in this manual.
- It is forbidden to remove or tamper with the safety systems installed on the
machine.
- While the appliance is operating, it is mandatory to check that dangerous situations
for persons do not occur. Should these conditions transpire, stop the appliance
immediately.
- When you have finished working with the machine, it is mandatory to cut power by
acting on the master switch.
- When unusual noise or anomalous functioning is perceived, it is mandatory to
immediately stop operations in progress and to search for the cause of these
irregularities. If in doubt, avoid improper operations by contacting the
manufacturer's after-sales service.
- Any tampering or modification of the machine automatically entails the immediate
termination of the warranty and relieves the manufacturer of all and any liability for
direct or indirect damage caused.
- It is mandatory to check that the place where the machine is installed is ventilated
and correctly illuminated. The surface where the appliance is installed must be
solid, flat and levelled.
- During loading, unloading and handling operations, it is mandatory to use
equipment with a capacity adequate for the mass (weight) of the machine, using
hoisting devices and accessories with features and state of use suitable for the
purpose.
- Use only FRIGOMAT original spare parts when performing maintenance. The
manufacturer will not be held liable for damage caused by use of non-original spare
parts. Use of non-original spare parts entails automatic termination of the warranty.
- It is mandatory to position the machine away from devices which can emit
electromagnetic radiation, which could cause the electric parts to malfunction.
- If fire-prevention equipment is necessary use types which are compatible with the
presence of voltage on board.
- It is forbidden to wear long and loose apparel, ties, jewellery, scarves or similar
clothing which could get caught in the moving parts of the machine.
- Hair must be tied back and shirt-sleeves tight.

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4. INSTALLATION
4.1 USE
Appliance suitable for batch freezing of ice cream mixtures and slush production,
according to use allowed by Law.
4.2 WORKING LIMITS
Do not use the machine with inconstant power supplies or +/- 10% beyond the value
indicated on the plate or with the power cable damaged;
Do not use the machine in explosive atmospheres;
Do not wash the machine with high-pressure water jets or with harmful substances;
Do not expose the machine to excessive heat or humidity;
Do not use unbalanced mixtures and/or amounts which do not comply with the
specifications carried on the packs.
Use not expressly indicated in this manual is to be considered improper and therefore
must be strictly avoided.
The manufacturer will not be held liable for direct or indirect harm to persons or animals or
damage to objects caused by improper use of the machine.
4.3 NOISE
SOUND EMISSION LEVEL EXPRESSED IN DECIBELS (measurement method A)
As foreseen by Machinery Directive 89/392 EN 23741 Standard
(A-weighted equivalent continuous sound pressure level)
MODEL LEVEL (A) MODEL LEVEL (A)
C154 < = 72 dB (A) C153 < = 70 dB (A)
C151 < = 70 dB (A)
4.4 SUPPLIED WITH MACHINE
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- Ice cream extraction spatula
- Brush
- Gasket extractor
- O-ring kit
- FRIGOMAT lubricant
- Use and maintenance manual
- Declaration of conformity
- Warranty certificate
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4.5 ACTIVATION
FRIGOMAT declines all and any liability for damage caused by failure to comply with the
following indications. This lack of compliance causes the warranty to terminate.
Connection of the machine to the water mains must be performed in compliance with
national regulations of the Country where the machine is installed.
To commission the machine, take it to the place of use, checking that requested for its
installation:
4. Electrical power supply 3 phases + neutral + earth (5 wires);
5. Cold water mains supply (13° - 20°C, only water mod.);
6. Condensate water drain (only water mod.).
•Make sure the appliance is positioned on a solid, stable, flat and levelled surface.
•Block the machine by acting on the relevant brake lever on the rear wheels.
•Leave at least 10 cm from the side panels and 30 cm from the rear panel between the
machine and the walls or other obstacles. For machines with water condensation, the
distance between the wall and the rear panel must be 10 cm.
•Check the exact correspondence between the voltage and power of the mains
compared to the values carried on the data plate applied on the rear panel.
•Connect the machine to the electrical power supply system. Install an omnipolar master
switch upstream the appliance with minimum contact opening of 3 mm of adequate
power, with a fuse and circuit breaker protective system. Use an approved interlocking
plug to allow only the open circuit to connect and disconnect.
•The cable must be well laid, without being rolled-up or overlapped. It must not be
exposed to blows or tampering. It must not be in the vicinity of liquids or water and heat
sources. It must not be damaged in any way. If so, before connecting the machine to
the mains, have it replaced by qualified personnel with another having a 5G4 H07RN-F
(400 V version), 5G6 H07RN-F (220 V / 3 version) cross-section.
•For safety purposes, make sure the earthing system to which the machine plug is
connected is compliant with standards and is perfectly efficient.
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•If needed, carry out an equipotential bonding,
using the screw placed on the rear of the machine
below the frame and marked with the symbol
shown to the left.
•Make sure that the cold water supply line intended
for condensation has pressure values between 1
and 3 BAR (between 100 kPa and 300 kPa) and
temperature between 13° and 20°C (water mod
only).
•Connect the cold water supply pipe intended for
condensation onto the machine inlet as shown in
the figure. Use a Ø1/2” fitting and place a gate
valve within the operator's reach (water mode
only).
•Connect the condensation water drain pipe onto
the machine outlet as shown in the figure, using a
Ø1/2” fitting (water mode only).
•Always use new pipes suitable for hot water and
for pressure up to 10 bar both for delivery and
draining. Never use worn or consumed piping. Use
suitable DIN 3017 hose clamps (water mode only).
•The drain pipe must have an inclination of at least
3 cm for each meter of length (water mode only).
•After having connected the water inlet and outlet
pipes, with the machine stopped, open the cut-off
cock and make sure that water does not leak from
the drain (water mode only)..
•Now check the following:
3. Beater motor rotation direction.
Apply voltage to the machine, turn the selector
to low speed and control that the beater rotates
in an anti-clockwise direction. If this is not the
case, exchange the phases in the plug. To
connect the phases properly cut the power and
invert the two phase wires in the plug.

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4. Condensation pressure (water models
only).
With the machine in production mode, after a
few seconds condensation water must come
out of the drain pipe at a temperature of about
35°C. If this is not the case, the pressure switch
valve shown in the figure must be adjusted.
Three-phase machines are powered with three-
phase + neutral lines: be careful never to
connect the phase lines with neutral.
FRIGOMAT will not be held liable for damage
to the machine deriving from non-compliance
with this rule.
•Press the STOP button to stop the machine.
•
•Operating temperature should be between 15° and 35°C.
•Humidity should be between 30 and 60%.
FRIGOMAT s.r.l. will not be held liable for personal harm and/or damage to objects
deriving from incorrect installation and/or by failure to comply with work accident-
prevention standards. Never intervene on the machine with your hands, neither during
normal operating cycles nor during cleaning and maintenance, without first having stopped
the machine by pressing the ON/OFF button and having turned off the master switch.
Never clean the appliance using a high-pressure water jet. Never shut the water cut-off
cock while the machine is running. Be careful never to damage the power cable. If so,
have it replaced.
Machines with water cooling which are left in places at a temperature below or close to
0°C, must first have all the water drained from the condenser.

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5. SAFETY DEVICES
Shearing-prevention safety device: Implemented by means of a safety circuit compliant
with the European directive, it intervenes when the lid is opened and/or when the door is
removed, temporarily switching the machine to STOP mode.
Beater motor overheating safety device: Implemented by means of an automatic
integrated circuit breaker; it protects the machine beater motor operation from overloads.
Hermetic compressor motor overheating safety device: Implemented by means of an
automatic reset thermal-current sensor; it protects the machine compressor motor
operation from overloads. The protection device intervention determines the temporary
stop of the compressor motor only.
Semi-hermetic compressor motor overheating safety device: Implemented by means
of an automatic reset circuit breaker-relay; it protects the machine compressor motor
operation from overloads.
Chiller circuit over-pressure safety device: implemented by the approved automatic-
restoration safety pressure switch; it protects the integrity of the chiller circuit from
overpressure.
Protection against short circuit of auxiliary utilities: Implemented by fuses which
intervene on the auxiliary power supply in the event of short-circuits.

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6. OPERATION
6.1 MACHINE
2. Lid
Made in transparent material, it allows to follow
the work phases in total safety.
2. Safety magnets
They intervene when the lid is opened or the
door is removed by switching the machine to
Stop.
3. Beater
Allows batch freezing of the ice-scream and its
extraction at cycle end.
4. Scrapers
Realised in non-toxic plastic, they scrape the
wall of the cylinder, guaranteeing a product
that is always perfect. They can be easily
removed for cleaning and replacement.
5. Extraction door
Closes the cylinder during the processing
phases.
It can be easily removed for cleaning.
6. Dispenser disk
Used in the ice-cream extraction phase and
can be removed for cleaning.
7.Attachment block
Holds the dispenser disk in the correct
position.
8. Tub support
Supports the tub during extraction of the ice
cream and can be adjusted in height.

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6.2 CONTROL PANEL
1. ON/OFF key
With grey LED, by pressing the ON/OFF key it switches the
machine to ON and the LED turns green.
With green LED, by pressing the ON/OFF key it switches
the machine to OFF and the LED turns grey.
2. BUZZER key
With grey LED, by pressing the BUZZER key, the acoustic
warning is enabled at the end of the batch freezing cycle
when the timer reaches 0’.
With green LED, by pressing the BUZZER key, the acoustic
warning is excluded when the timer reaches 0’.
3. BEATER MOTOR SELECTOR SWITCH
Selector set at 0: the beater motor stops
Selector on 1 to the LEFT: the low speed freezing is
activated (anti-clockwise)
Selector on 2 to the LEFT: the high speed freezing is
activated (compressor OFF)
Selector on 1 to the RIGHT: the low speed extraction is
activated (clockwise)
Selector on 2 to the RIGHT: the high speed extraction is
activated (compressor OFF)
4. BATCH FREEZING TIMER
Using the batch freezing timer it is possible to set the
production time and consequently, vary the consistency and
the aspect of the product. The compressor is enabled
automatically by turning the knob and the production phase
is started.
To enable the compressor, the machine must first have
been switched to ON and it must be checked that the key
LED is green.
5. HIGH-LOW SPEED BUTTON (C151 only)
6. With grey LED, pressing the button, you enable the
operation of the compressor and the LED turns green.
With green LED pressing the button, disable the
continuous working of the compressor and the LED turns
grey.

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6.3 ICE CREAM AND SLUSH PRODUCTION
After having installed the machine in compliance with the instructions of chapter 3 and
having accurately washed and sanitized it, according to the instructions contained in
chapter 7, proceed as follows to start ice cream making:
- Make sure that the gate valve of cold water for
condensation is open (water models only).
- Make sure the master switch is closed and that the
machine is powered correctly.
- Check that the door dispenser disk is assembled properly
and in closed position.
- Check that the programs selector is at 0 and that the
ON/OFF key LED is green.
- Lift the lid and pour the mixture into the batch freezing
cylinder, strictly observing the minimum and maximum
amounts admitted per cycle and stated in the following
table:
MODEL MIN (kg) MAX (kg)
G20 3 4
G30 5 6,5
G60 8 12
Failure to comply with the minimum and maximum load
values can entail machine malfunctioning and even
breakage.
Minimum loads of mixture may entail the premature wear
of the scrapers.
- Rotate the selector anti-clockwise on Pos. 1 to release the
low speed freezing cycle.
- Rotate the selector anti-clockwise on Pos. 2 to release the
high speed freezing. The compressor stops.
To prevent the mixture violently escaping from the
cylinder, NEVER enable high speed in the batch freezing
or extraction phases, with liquid or partially semi-solid
product.

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- Turn the batch freezing timer knob to the desired time.
This operation enables compressor functioning and starts
production.
Always remember to start the batch freezing time
otherwise the production cycle cannot start.
- If the acoustic warning is to be given when the batch
freezing time has expired, press the BUZZER key and
make sure that the key LED is green.
- When the time set on the batch freezing timer has passed,
the compressor stops and mixing continues. If the buzzer
has been enabled it will emit the acoustic warning.
If the consistency of the product is not that desired, a new
time value can be set on the timer that guarantees a better
consistency.
The residual batch freezing time can be increased or
decreased by acting on the timer at any time.

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6.4 EXTRACTION
To extract the product at the end of a productive cycle,
refer to the following instructions:
- Position a cold and clean tub of adequate capacity on the
front shelf of the machine.
- Check that the production cycle has ended and the timer
is at position 0 for at least 30”.
This simple action can prolong the life span of the
scrapers and safeguard the beater motor.
MODELS C154- C153
- Pull the dispensing lever up to open the dispensing
plate
- Rotate the selector clockwise on Pos.1 to release the
low speed extraction.
- Rotate the selector clockwise on Pos.2 to release the
high speed extraction. The compressor is OFF.
- After the extraction, rotate the selector onto 0, open the
lid and remove the eventual product residues with a
plastic spatula.
MODEL C151
- Pull the dispensing lever up to open the dispensing
plate
- Rotate the selector clockwise on Pos.1 to release the
low speed extraction.
Rotate the selector clockwise on Pos.2 to release the
high speed extraction. The compressor is OFF
During the extraction phase, by pushing the “continuous
cod” button, it is possible to keep the compressor running
in order to preserve the product at the correct
consistency. However, the compressor must be switched
off by acting on the timer, when about half of the product
has already been extracted.
- When extraction has been completed, turn the selector
switch to 0, open the lid and extract any residual product
using a plastic spatula.

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We suggest using the following sanitizing
solution:
Ecolab P3 Topax-san
(diluted at 4% = 200 ml).
7. MAINTENANCE
7.1 ROUTINE MAINTENANCE (INTENDED FOR USER)
The fats present in the ice cream mixtures are ideal fields for the proliferation of bacterial
loads and mould. To eliminate this serious problem, all the parts which come into contact
with the product must be thoroughly washed and sanitized by careful procedures and
using suitable sanitizing products. The stainless and plastic materials used on our
machines, in fact, comply with the strictest international provisions and their special shape
facilitates their washing. However this is not enough to prevent the formation of mould and
bacteria caused by insufficient or incorrect cleaning.
FRIGOMAT recommends thoroughly washing and sanitizing the parts in direct contact with
the product after each work shift and in compliance with hygienic standards in force in the
Country where the machine is installed.
To correctly clean your machine, refer to the following operations:
PREWASHING
•Pour the maximum admitted load of warm
(approximately 50°C) drinking water into the
machine.
•Turn the selector switch to 1 and leave the
beater to turn for about 1’. Open the dispenser
disk and drain all the wash water. Repeat the
procedure until the water coming out is clear
and clean.
•Pour the maximum load admitted of
cleansing/sanitizing solution into the machine.
•Turn the selector switch to 1 and leave the
beater to turn for about 15’. Open the dispenser
disk and drain the sanitizer.

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We suggest using the following sanitizing
solution:
Ecolab P3 Topax-san
(4% dilution = 200 ml every 5 litres of water).
•Pour the maximum admitted load of cold drinking
water into the machine to rinse the surfaces which
were just treated with the sanitizer.
•Drain the rinse water and turn the machine off.
•When pre-washing is over, all the removable parts in
contact with the product must be disassembled and
sanitized in a separate tub.
SANITIZING REMOVABLE PARTS
PREPARATION OF WASHING TUB
•Wash your hands well and/or wear disposable
gloves.
•Fill a clean tub with a sufficient amount of drinking
water at approximately 50°C.
•Prepare the supplied brush and the OR disassembly
device and place them in the solution.
REMOVING AND CLEANING COVER
•Slide the hinge pins out and remove the lid.
•Emerge the previously disassembled components
into the tub with the sanitizer and brush the surfaces
with care. Pay special attention to the surfaces in
direct contact with the product.