Fromm FS395 Series Setup guide

1
It is prohibited to duplicate this manual or parts of this in any way or shape, without the written consent of the author © 2023
Translation of original instructions
SEMI-AUTOMATIC WRAPPER
Series FS395
FS395.V01.EN01
IMPORTANT!
Read the instructions carefully before installing and before using this machine for the
first time. so as to avoid causing damage to yourself and to your machine.
Store for further consultation.

2 It is prohibited to duplicate this manual or parts of this in any way or shape, without the written consent of the author © 2023
INDEX
CH. 1. CONTENTS AND CONSULTATION METHOD...........................................................................................................3
1.1. PURPOSE OF THE MANUAL..........................................................................................................................................3
1.1.1 IMPORTANCE OF THE MANUAL...................................................................................................................................3
1.1.2. STORAGE, UPDATES, ADDITIONS AND REPLACEMENT...........................................................................................3
1.2. MEANING OF THE SYMBOLS........................................................................................................................................4
1.3. DEFINITIONS ..................................................................................................................................................................6
CH. 2. GENERAL INFORMATION AND CHARACTERISTICS ..............................................................................................9
2.1. TECHNICAL FEATURES.................................................................................................................................................9
2.1.1. PURPOSE - AIM - CONSTRUCTIVE PARTS..................................................................................................................9
2.1.2. PERFORMANCE...........................................................................................................................................................11
2.1.3. TECHNICAL AND CONSTRUCTIVE DATA OF SUPPLY .............................................................................................11
2.2. PROCESSED PRODUCTS - HANDLED OR GENERATED..........................................................................................11
2.3. EMISSION OF AIRBORNE NOISE................................................................................................................................11
2.4. SERVICE CONDITIONS................................................................................................................................................12
2.5. ELECTRICAL EQUIPMENT POWER SUPPLY.............................................................................................................13
2.6. NORMAL, IMPROPER, INCORRECT / FORBIDDEN / REASONABLY PREDICTABLE INCORRECT USE................14
CH. 3. CONSISTENCY OF SUPPLY....................................................................................................................................18
3.1. MACHINE IDENTIFICATION.........................................................................................................................................18
3.2. CERTIFICATION............................................................................................................................................................18
3.3. WARRANTY CONDITIONS...........................................................................................................................................19
3.4. DECLARATION OF CONFORMITY...............................................................................................................................20
CH. 4. SAFETY INSTRUCTIONS.........................................................................................................................................21
4.1. INTRODUCTION............................................................................................................................................................21
4.2. OBLIGATIONS AND DUTIES........................................................................................................................................22
4.2.1. PLANT MANAGEMENT OBLIGATIONS........................................................................................................................22
4.2.2. PERSONNEL MAIN REQUIREMENTS .........................................................................................................................22
4.3. ENVIRONMENTS, WORK AND TRANSITING PLACES...............................................................................................24
4.4. GENERAL MACHINE PROTECTION REGULATIONS .................................................................................................25
4.5. MOVING STRUCTURES...............................................................................................................................................26
4.6. LIFTING MEANS............................................................................................................................................................26
4.7. PERSONAL PROTECTIVE EQUIPMENT AND FIRST AID...........................................................................................26
4.8. INDICATIONS ON RESIDUAL RISKS PRESENT.........................................................................................................27
4.9. PLATES .........................................................................................................................................................................36
4.10. DESCRIPTION OF THE SAFETY FUNCTIONS............................................................................................................38
CH. 5. TRANSPORT, INSTALLATION AND HANDLING.....................................................................................................43
5.1. STORAGE, TRANSPORT AND HANDLING .................................................................................................................43
5.1.1. STORAGE .....................................................................................................................................................................43
5.1.2. SIZE, WEIGHT AND HANDLING OF THE INDIVIDUAL PARTS...................................................................................44
5.1.3. REMOVING THE PACKAGE - OPENING INSTRUCTIONS –ASSEMBLY INSTRUCTIONS.......................................45
5.2. PRELIMINARY PREPARATION AND ADJUSTMENT OPERATIONS..........................................................................49
5.2.1. FILM LOADING..............................................................................................................................................................49
5.2.2. TROLLEY BRAKING SYSTEM......................................................................................................................................49
5.3. POWER SUPPLIES.......................................................................................................................................................50
5.3.1. ELECTRIC .....................................................................................................................................................................50
CH. 6. USING THE MACHINE..............................................................................................................................................52
MACHINE OPERATION, CONTROL PANEL, OPERATING PANEL,..........................................................................................52
ERRORS 52
6.1. MACHINE OPERATION ................................................................................................................................................52
6.2. CONTROL PANEL.........................................................................................................................................................53
6.3. OPERATING PANEL.....................................................................................................................................................55
6.3.1. MANUAL MODE ............................................................................................................................................................57
6.3.2. AUTOMATIC MODE......................................................................................................................................................59
6.3.3. MENU SUPERVISOR SETTING 1.................................................................................................................................68
6.4. ERRORS........................................................................................................................................................................71
CHAP.7. MAINTENANCE.........................................................................................................................................................74
7.1. ROUTINE MAINTENANCE............................................................................................................................................75
7.1.1. INTERVENTIONS EXECUTABLE BY THE OPERATORS............................................................................................76
7.1.2. INTERVENTIONS EXECUTABLE BY MAINTENANCE TECHNICIANS ONLY.............................................................77
7.2. EXTRAORDINARY MAINTENANCE.............................................................................................................................80
7.2.1. OPERATIONS THAT CAN ONLY BE PERFORMED BY MANUFACTURER TECHNICIANS ......................................80
7.3. CLEANING.....................................................................................................................................................................81
CHAP.8. DEMOLITION AND DISPOSAL.................................................................................................................................84
8.1. DEMOLITION.................................................................................................................................................................84
8.2. DISPOSAL.....................................................................................................................................................................85
CHAP.9. IDENTIFICATION DATA............................................................................................................................................86
9.1. MANUFACTURER.........................................................................................................................................................86
9.2. MACHINE TYPE............................................................................................................................................................86
9.3. DOCUMENT ..................................................................................................................................................................86

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It is prohibited to duplicate this manual or parts of this in any way or shape, without the written consent of the author © 2023
CH. 1. CONTENTS AND CONSULTATION METHOD
1.1. PURPOSE OF THE MANUAL
1.1.1 IMPORTANCE OF THE MANUAL
This manual is to be considered an integral part of the machine:
1. This manual refers solely to the type of pallet semi-automatic wrapper supplied
2. it must be kept throughout the machine life span
3. it must accompany the machine if transferred
In accordance with current standards, the company department managers where this machine is
installed must carefully read this document and have the parts of pertinence, read by the operators and
maintenance technicians in charge.
The time required to do so will be greatly rewarded by the machine correct operation and its safe use.
Text, drawings and diagrams contained in this operating manual are of a reserved technical nature and belong to
FROMM and can not be reproduced in any way, either in part or in whole.
The user must carefully read this manual before intervening on the machine.
This manual is an essential and integrating part of the machine. It contains important information the
knowledge of which is essential for correct and safe intervention.
The machine must only be used for the purpose it is expressly intended, programmed and
commercialised for.
Any use of the machine other than that indicated in chapter 2 is to be considered improper and,
therefore, the manufacturer shall not be liable.
The manufacturer cannot be considered liable for any fault caused by the unreasonable, improper
and/or wrong use.
So if you have any doubts, please contact your FROMM distributor.
1.1.2. STORAGE, UPDATES, ADDITIONS AND REPLACEMENT
1. This operating manual must be stored in the immediate proximity of the machine.
2. Consult the manual, without damaging all or part of its content.
3. Do not remove the pages from the manual.
4. Do not write on the manual pages. Appropriate tables are provided for making notes.

4 It is prohibited to duplicate this manual or parts of this in any way or shape, without the written consent of the author © 2023
1.2. MEANING OF THE SYMBOLS
The meaning of the symbols and definitions used in this document is clearly specified below.
DANGER
It indicates the presence of a danger for those working on the machine or near it: the signalled activity
must, therefore, be carried out respecting the current accident-prevention standards and indications in
this manual.
PRECAUTION
It indicates a warning on useful information and/or further recommendations and/or solutions concerning
the operation in progress.
ATTENTION
It indicates an operation to be carefully performed to avoid damaging the machine.
OPERATOR
Qualified and authorised person in charge of running the machine with protections active and load
and/or unload with material being processed.
MECHANICAL TECHNICIAN
Qualified and authorised technician able to install and perform routine and/or extraordinary maintenance
of mechanical nature only.
ELECTRICAL TECHNICIAN
Qualified and authorised technician able to install and perform routine and/or extraordinary maintenance
of electrical nature only.
AUTHORISED SERVICE CENTRE
Qualified and authorised technician able to install and perform routine and/or extraordinary maintenance
of electrical and mechanical nature.
SAFETY PICTOGRAMS
Pictograms depicted inside a triangle denote the presence of DANGER. Pictograms depicted inside a circle refer to
OBLIGATIONS/PROHIBITIONS. Example of some pictograms.
Symbol
Name
Dangerous electrical voltage
High temperature
Crushing of upper limbs
Hitting of head
Generic danger
Slipping
Tripping on obstacles

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Symbol
Name
Cutting parts
No access to unauthorised persons
Do not remove the safety devices
Prohibition to manually clean, oil, grease, repair or adjust moving parts
Prohibition to work before having disconnected voltage
No smoking
it is forbidden to use naked flames or incandescent parts
Do not drill holes in the structural parts
Obligatory protective gloves
Obligatory safety footwear
Eye protection
Obligatory hard hat
Obligatory hearing protection
Obligatory body protection
Obligatory mouth and nose protection with mask (category II)
Obligatory face protection