frost-trol ALBORAN CS SOLID Series Manual

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INSTALLATION AND MAINTENANCE MANUAL
ALBORAN CS
SOLID LINES

INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT Foradditionalcopiesvisit:
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ALBORAN CS
SOLID LINES
Versión: 4 -1-
Index
EEC DECLARATION OF CONFORMITY...............................................................2
SAFETY ADVICE............................................................................................3
1.GENERAL INFORMATION ..................................................................5
1.1.DESCRIPTION OF DISPLAY CABINET .................................................6
1.2.GENERAL CHARACTERISTICS............................................................7
1.3.RECEIPT OF CABINET......................................................................8
1.4.DAMAGE SUSTAINED IN TRANSIT......................................................9
1.5.TECHNICAL ASSISTANCE..................................................................9
1.6.STORAGE.......................................................................................9
2.INTALLATION OF DISPLAY CABINET..................................................9
2.1.CABINET LOCATION.........................................................................9
2.2.UPACKING.................................................................................... 11
2.3.LEVELLING ................................................................................... 11
2.4.ELECTRICAL CONNECTION.............................................................. 11
2.5.CLEANING.................................................................................... 13
3.OPERATION.................................................................................. 14
3.1.INITIAL START-UP......................................................................... 14
3.2.PRODUCT LOADING....................................................................... 15
4.MAINTENANCE AND CLEANING........................................................ 15
4.1.CLEANING ROUTINE ...................................................................... 16
4.2.GLASS CERAMIC HOB CLEANING..................................................... 17
4.3.REPLACING THE QUARTZ INFRARED HALOGEN LAMPS........................ 18
5.SPARE PARTS REQUEST ................................................................. 19
6.FAULTS AND REPAIRS.................................................................... 20
6.1.MALFUNCTIONS ............................................................................ 20
6.1.1.THE UNIT DOESN’T START UP OR IT STOPS:..................................... 20
6.1.2.THE UNIT DOES NOT WARM UP:...................................................... 20
6.1.3.CERAMIC HOB IS BROKEN:............................................................. 20
6.2.FINAL SHUTDOWN......................................................................... 21
6.3.DISMANTLING THE CABINET........................................................... 22
6.4.DECLARTION OF ROHS CONFORMITY ............................................... 22

INSTALLATIONANDMAINTENANCEMANUAL
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Versión: 4 -3-
SAFETY ADVICE
Handling operations and installation of the cabinet are reserved for
skilled person.
During cabinet operation, some parts of the cabinet can reach high
temperatures. Please, before its handling, make sure these surfaces
are already cooled or take precautions.
The cabinet must not be installed in places where explosive gases are
present. Do not expose the equipment to atmospheric agents.
Packaging materials (plastic bags, nails, screws, polystyrene, etc.)
should not be left within reach of children as they pose potential
sources of danger.
Do not expose the equipment to atmospheric agents.
Do not drill the surface of the vitroceramic hob.
The cabinet doors should be closed as long as possible. In this way,
excessive energy consumptions will be avoided.
Do not store explosive substances such as aerosol cans with a
flammable propellant in the refrigerated cabinet.
Keeping pharmaceuticals, glass bottles or flasks in the cabinet is
strictly forbidden.
Only qualified personnel can remove panels or guards, and specially
the electric board cover, when this requires the use of tools.
Before obtaining access to terminals, all supply circuits must be
disconnected.

INSTALLATIONANDMAINTENANCEMANUAL
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Versión: 4 -4-
Unplug the cabinet before performing any form on internal servicing of
the unit.
The power cords must be properly spread out, safe from shocks and
far from liquids, water and heat sources, and in perfect condition. The
use of adaptor plugs is forbidden.
If the power cord is damaged, it must be replaced by the
manufacturer in order to avoid a hazard.
Earthing is mandatory according to current legislation, as is providing
protection against power surges, short circuits and indirect contacts.
Ensure that the power supply voltage meets the details on the rating
plate of the cabinet. The cabinet must be properly connected to the
earthing system.
Interior cleaning and disinfection could never be done in presence of
food.
Looking at the lamp during operation may result in damage in to the
eye.
Do not use direct or indirect water jets on the cabinet. Do not touch
the equipment with damp or wet hands or feet; do not use it while
barefoot.
If you wish to stick adhesive signs onto the cabinet, only use thin foil.
Do not lay thick insulating layers on the external walls of the
equipment as this could compromise cabinet performance.
In order to reduce flammability-related risks, this cabinet may only be
installed by suitably qualified personnel.
Any other use not explicitly mentioned in this handbook must be
considered as hazardous. The manufacturer disclaims all liability for
damage resulting from improper, incorrect or unreasonable use.

INSTALLATIONANDMAINTENANCEMANUAL
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ORIGINAL DOCUMENT Foradditionalcopiesvisit:
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ALBORAN CS
SOLID LINES
Versión: 4 -5-
1. GENERAL INFORMATION
Welcome to the Alboran CS series of dry heat display cabinet modules from Frost-
Trol for the sale of pre-cooked products. We are delighted by your decision to
choose us.
This assembly and maintenance manual has been especially designed with a view
to assist maintenance staff by facilitating the installation of these cabinets, thus
making their task more pleasant, as well as to gain optimal productivity from these
units and also so that the Marketing Director is able to gain the maximum
commercial return possible.
Read this manual carefully and store it with the unit. Pay particular attention to the
sections that emphasize your safety. Follow these instructions to ensure that the
unit will run smoothly and its life span may be long and productive.
We are open to any suggestions that you may have concerning the design of this
manual. Please write to the following address or call us on the telephone number
given below:
The A-weighted emission sound pressure level is below 70dB(A).
Frost-trol, S.A.
Technical Department
Avda. del Castell Vell, 176
12004 Castellón (Spain).
Tel.: [phone]
Fax: [phone]
e-mail: [email protected]
www.frost-trol.com

INSTALLATIONANDMAINTENANCEMANUAL
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ORIGINAL DOCUMENT Foradditionalcopiesvisit:
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SOLID LINES
Versión: 4 -6-
1.1. DESCRIPTION OF DISPLAY CABINET
The dry heat cabinets referred to in this manual belong to Alboran CS Solid Lines
product series from from Frost-Trol.
These cabinets are designed for the sale of pre-cooked products keeping products
warm through a glass ceramic hob halogen lamps located in the upper part.
Este aparato esta destinados a ser utilizados para aplicaciones comerciales, por
ejemplo, en cocinas de restaurantes, comedores, hospitales y en empresas
comerciales como panaderías, carnicerías, etc., pero no para la producción
continua de alimentos en masa.
Different versions, depending on the type of glass complete the Alboran series:
curved (TR) or straight (CU).
The cabinet has a wide range of optional accessories. If you need details about its
assemblage, please contact with Frost-trol, S.A.
El peso máximo del mueble vacío es de 240kg.

INSTALLATIONANDMAINTENANCEMANUAL
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Versión: 4 -7-
1.2. GENERAL CHARACTERISTICS
MÓDULO
1250
HVTR009125CS0017 HVCU009125CS0017
1780 [70"]
1181 [46 1/2"]
165°
350 [13 3/4"]
MÓDULO
1250
165°
531 [20 7/8"]
645 [25 3/8"]
707 [27 7/8"]
350 [13 3/4"]
81 [3 1/4"] 754 [29 3/4"] 345 [13 5/8"]
1205 [47 1/2"]
81 [3 1/4"] 754 [29 3/4"] 345 [13 5/8"]
1205 [47 1/2"]
1203 [47 3/8"]
878 [34 5/8"]
230 [9"]
878 [34 5/8"]
230 [9"]
531 [20 7/8"]
443 [17 1/2"]
97°
200 [7 7/8"]
302 [11 7/8"]
1198 [47 1/8"]
1777 [70"]
531 [20 7/8"]
443 [17 1/2"]
707 [27 7/8"]
1187 [46 3/4"]
617[241/4"]
338[133/8"]
HVCU008325CS0017
MÓDULO
1250
1780 [70"]
1181 [46 1/2"]
165°
350 [13 3/4"]
MÓDULO
1250
HVTR008325CS0017
707 [27 7/8"]
707 [27 7/8"]
643 [25 3/8"]
1:1
81 [3 1/8"] 674 [26 1/2"] 351 [13 3/4"]
1130 [44 1/2"]
81 [3 1/8"] 674 [26 1/2"] 351 [13 3/4"]
1130 [44 1/2"]
878 [34 5/8"]
230 [9"]
878 [34 5/8"]
230 [9"]
531 [20 7/8"]
443 [17 1/2"]
97°
200 [7 7/8"]
302 [11 7/8"]
1198 [47 1/8"]
1777 [70"]
97°
200 [7 7/8"]
302 [11 7/8"]
1198 [47 1/8"]
1777 [70"]
531 [20 7/8"]
443 [17 1/2"]
1203 [47 3/8"]
1187 [46 3/4"]
548[215/8"]
302[117/8"]

INSTALLATIONANDMAINTENANCEMANUAL
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ORIGINAL DOCUMENT Foradditionalcopiesvisit:
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Versión: 4 -8-
18122019
CONEXIÓN FRÍO COLD CONEXION RACCORDEMENT FROID KÄLTEANSCHLUSS
INFERIOR ON BOTTOM INFÉRIEUR UNTEN
DESAGÜE DRAIN ECOULEMENT ABFLUSSANSCHLUSS
Ø25mm
CONEXIÓN ELÉCTRICA ELECTRICAL CONEXIÓN ACCORDEMENT ÉLÉCTRIQUE ELEKTROANSCHLUSS
INFERIOR ON BOTTOM INFÉRIEUR UNTEN
PATAS SUPPORTS PATTES FUSS
PARTE DELANTERA FRONT SIDE (CUSTOMERS) PARTIE DE DEVANT KUNDENSEITE
81 [3 1/4"] 754 [29 5/8"] 345 [13 5/8"]
51 [2"]
74 [2 7/8"] 628 [24 3/4"]
1126 [44 1/4"]
1250 [49 1/4"]
1180 [46 1/2"]
ALBORAN CS SOLID-LINES
HV--129125CS0017
1222 [48 1/8"]
906 [35 5/8"]
LATERAL V2 HV--129125CS0017
32 [1 1/4"]
1205 [47 1/2"]
74 [2 7/8"]
PARAGOLPES
LATERAL V1 HV--129125CS0017 SIN PARAGOLPES
26 [1"]
1205 [47 1/2"]
LATERAL V2 HV--129125CS0017
CON PARAGOLPES
LATERAL V1 HV--129125CS0017
SIN PARAGOLPES
74 [2 7/8"]
81 [3 1/4"] 674 [26 1/2"] 350 [13 3/4"]
628 [24 3/4"]
1105 [43 1/2"]
1147 [45 1/8"]
74 [2 7/8"]
1250 [49 1/4"] 1103 [43 3/8"]
ALBORAN CS SOLID-LINES
HV--128325CS0017
LATERAL V1 HV--128325CS0017 SIN PARAGOLPES
1130 [44 1/2"]
26 [1"]
LATERAL V2 HV--128325CS0017
CON PARAGOLPES
LATERAL V1HV--128325CS0017
SIN PARAGOLPES
LATERAL V2 HV--128325CS0017 CON PARAGOLPES
1130 [44 1/2"]
74 [2 7/8"]
32 [1 1/4"]
1.3. OPERATING CONDITIONS
Exhibitor's performance will depend on the conditions of the environment in which
it is installed, the amount and distribution of food exposed and the number of
openings of the rear doors.
1.4. RECEIPT OF CABINET
Check the unit carefully to make sure that it is not damaged and no part or
accessory is missing. For information about missing parts or accessories please
contact the Frost-Trol Commercial Department or our official representative for
your country.

INSTALLATIONANDMAINTENANCEMANUAL
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ORIGINAL DOCUMENT Foradditionalcopiesvisit:
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Versión: 4 -9-
This dry heat display cabinet has been thoroughly inspected to ensure the highest
level of quality. Any order for components should be made to Frost-Trol or our
official representative for your country within 48 hours of receipt of the cabinet.
1.5. DAMAGE SUSTAINED IN TRANSIT
If the cabinet has sustained any damage in transit, then you must make a claim
with the Shipping Company immediately, by stating the damage on the delivery
note and having this signed by the carrier.
1.6. TECHNICAL ASSISTANCE
Should you have any technical queries concerning the installation of the display
cabinet, please contact our Technical Department.
If you need to get in contact with Frost-Trol with regard to a specific element,
please make sure that you are able to quote the model and serial number. This
information can be found on the nameplate, which is located inside the display
cabinet.
1.7. STORAGE
Do not storage the cabinet outdoors; do not expose to climatic conditions or to
direct sunlight.
The cabinet with plastic cover may reach temperatures above 80° C in the sun,
which might result in the deformation of plastic parts.
Check the good condition of the packaging before storing the cabinet.
2. INTALLATION OF DISPLAY CABINET
2.1. CABINET LOCATION
Handling operations and installation of the cabinet are reserved for skilled
person.
Consult the Construction Manager or the person responsible for the installation of
unit. Ask them to inform you of its installation location or if there are any changes
to where it is to be installed.