frost-trol ALBORAN BM Manual

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TRANSLATION OF THE
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WARNING:Readtheinstructionsbeforeusingtheappliance.
INSTALLATION AND MAINTENANCE MANUAL
ALBORAN BM
SOLID LINES

INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT Foradditionalcopiesvisit:
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Index
EEC DECLARATION OF CONFORMITY...............................................................3
SAFETY ADVICE............................................................................................4
1.GENERAL INFORMATION ..................................................................6
1.1.DESCRIPTION OF THE DISPLAY CABINET............................................7
1.2.GENERAL CHARACTERISTICS............................................................7
1.3.OPERATING CONDITIONS............................................................... 10
1.4.RECEIPT OF CABINET.................................................................... 10
1.5.DAMAGE SUSTAINED IN TRANSIT.................................................... 10
1.6.TECHNICAL ASSISTANCE................................................................ 10
1.7.STORAGE..................................................................................... 10
2.INTALLATION OF THE DISPLAY CABINET........................................... 11
2.1.CABINET LOCATION....................................................................... 11
2.2.UPACKING.................................................................................... 11
2.3.LEVELLING ................................................................................... 11
2.4.ELECTRICAL CONNECTION.............................................................. 12
2.5.EQUIPOTENTIAL BONDING ............................................................. 12
2.6.CONNECTION TO THE WATER SUPPLY NETWORK ............................... 13
2.7.HANDELING HALOGEN LAMPS ......................................................... 13
2.8.CLEANING.................................................................................... 13
3.OPERATION.................................................................................. 14
3.1.INITIAL START-UP......................................................................... 14
3.2.OPERATING TEMPERATURE CONTROL............................................... 14
3.3.HOT SURFACES............................................................................. 15
3.4.PRODUCT LOADING....................................................................... 15
4.MAINTENANCE AND CLEANING........................................................ 17
4.1.CLEANING ROUTINE ...................................................................... 17
4.2.GENERIC CLEANING ROUTINE......................................................... 18
4.3.INTERNAL CLEANING PROCEDURE................................................... 18
4.4.REPLACING THE QUARTZ INFRARED HALOGEN LAMPS........................ 18
5.SPARE PARTS REQUEST ................................................................. 20
6.FAULTS AND REPAIRS.................................................................... 21
6.1.MALFUNCTIONS ............................................................................ 21
6.1.1.COMPROBATIONS: ........................................................................ 21
6.2.FINAL SHUTDOWN......................................................................... 21
6.3.DISMANTLING THE CABINET........................................................... 22
6.4.DECLARTION OF ROHS CONFORMITY ............................................... 22

INSTALLATIONANDMAINTENANCEMANUAL
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SAFETY ADVICE
Warm surfaces. During cabinet operation, some parts of the cabinet
can reach high temperatures. Please, before its handling, make sure
these surfaces are already cooled or take precautions.
The cabinet must not be installed in places where explosive gases are
present
Packaging materials (plastic bags, nails, screws, polystyrene, etc.)
should not be left within reach of children as they pose potential
sources of danger.
Do not expose the equipment to atmospheric agents.
The cabinet is not designed to be used by people (including children)
with reduced physical, sensory or mental capacities or lacking
experience or knowledge, unless they are being supervised or had had
instructions on how to use the appliance given by a person responsible
for their safety.
Children must be supervised for preventing them from playing with
the cabinet.
This appliance can be used by children over the age of 8 and people
with reduced physical, sensory or mental capacities or lacking
experience or knowledge, if they have been given supervision or
appropriate training on how to use it safely and understand the
dangers involved.
Children must not play with the appliance. Children without
supervision mustn’t clean or maintain it.
Do not store explosive substances such as aerosol cans with a
flammable propellant in the refrigerated cabinet.
Keeping pharmaceuticals, glass bottles or flasks in the cabinet is
strictly forbidden.
Only qualified personnel can remove panels or guards, and specially
the electric board cover, when this requires the use of tools.
Before obtaining access to terminals, all supply circuits must be
disconnected.

INSTALLATIONANDMAINTENANCEMANUAL
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Unplug the cabinet before performing any form on internal servicing of
the unit.
The power cords must be properly spread out, safe from shocks and
far from liquids, water and heat sources, and in perfect condition. The
use of adaptor plugs is forbidden.
If the power cord is damaged, it must be replaced by the
manufacturer in order to avoid a hazard.
Earthing is mandatory according to current legislation, as is providing
protection against power surges, short circuits and indirect contacts.
Ensure that the power supply voltage meets the details on the rating
plate of the cabinet. The cabinet must be properly connected to the
earthing system.
Interior cleaning and disinfection could never be done in presence of
food.
Looking at the lamp during operation may result in damage in to the
eye.
Do not use direct or indirect water jets on the cabinet. Do not touch
the equipment with damp or wet hands or feet; do not use it while
barefoot.
If you wish to stick adhesive signs onto the cabinet, only use thin foil.
Do not lay thick insulating layers on the external walls of the
equipment as this could compromise cabinet performance.
In order to reduce flammability-related risks, this cabinet may only be
installed by suitably qualified personnel.
Any other use not explicitly mentioned in this handbook must be
considered as hazardous. The manufacturer disclaims all liability for
damage resulting from improper, incorrect or unreasonable use.

INSTALLATIONANDMAINTENANCEMANUAL
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1. GENERAL INFORMATION
Welcome to the Alboran BM series of dry heat display cabinet modules from Frost-
Trol for the sale of pre-cooked products. We are delighted by your decision to
choose us.
This assembly and maintenance manual has been especially designed with a view
to assist maintenance staff by facilitating the installation of these cabinets, thus
making their task more pleasant, as well as to gain optimal productivity from these
units and also so that the Marketing Director is able to gain the maximum
commercial return possible.
Read this manual carefully and store it with the unit. Pay particular attention to the
sections that emphasize your safety. Follow these instructions to ensure that the
unit will run smoothly and its life span may be long and productive.
We are open to any suggestions that you may have concerning the design of this
manual. Please write to the following address or call us on the telephone number
given below:
The A-weighted emission sound pressure level is below 70dB(A).
Frost-trol, S.A.
Technical Department
Avda. del Castell Vell, 176
12004 Castellón (Spain).
Tel.: [phone]
Fax: [phone]
e-mail: [email protected]
www.frost-trol.com

INSTALLATIONANDMAINTENANCEMANUAL
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ORIGINAL DOCUMENT Foradditionalcopiesvisit:
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1.1. DESCRIPTION OF THE DISPLAY CABINET
The display cabinets referred to in this manual belong to Alboran BM Solid Lines
product series from from Frost-Trol. These are self-service thermal display
counters, specifically designed for the sale of precooked food.
This appliance is aimed to be used in commercial applications, such as restaurant
kitchens, canteens, hospitals, and in commercial companies, such as bakeries,
butcher shops, …, but not for mass food production.
Different versions, depending on the type of glass, complete the Alboran series:
curved (TR) or straight (CU).
The cabinet has a wide range of optional accessories. If you need details about its
assemblage, please contact with Frost-trol, S.A.
1.2. GENERAL CHARACTERISTICS
614 [24 1/8"]
H=140 H=140
300 [11 3/4"] 300 [11 7/8"]
81 [3 1/8"] 674 [26 1/2"] 351 [13 3/4"]
1130 [44 1/2"]
878 [34 5/8"]
230 [9"]
531 [20 7/8"]
443 [17 1/2"]
97°
200 [7 7/8"]
302 [11 7/8"]
1198 [47 1/8"]
1777 [70"]
1203 [47 3/8"]
HVTR128325BM0017
MODUL
1250
1780 [70"]
1181 [46 1/2"]
165°
350 [13 3/4"]
614 [24 1/8"]
H=140 H=140
300 [11 3/4"] 300 [11 7/8"]
559[22"]
350 [13 3/4"]
643 [25 3/8"]
81 [3 1/8"] 674 [26 1/2"] 351 [13 3/4"]
1130 [44 1/2"]
1187 [46 3/4"]
878 [34 5/8"]
230 [9"]
531 [20 7/8"]
443 [17 1/2"]
HVCU128325BM0017
MODUL
1250

INSTALLATIONANDMAINTENANCEMANUAL
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614 [24 1/8"]
H=140 H=140
614 [24 1/8"]
H=140 H=140
300 [11 3/4"] 300 [11 7/8"]
81 [3 1/4"] 754 [29 3/4"] 345 [13 5/8"]
1205 [47 1/2"]
1203 [47 3/8"]
878 [34 5/8"]
230 [9"]
531 [20 7/8"]
443 [17 1/2"]
97°
200 [7 7/8"]
302 [11 7/8"]
1198 [47 1/8"]
1777 [70"]
332[131/8"]
HVTR129125BM0017
MODUL
1250
614 [24 1/8"]
H=140 H=140
1780 [70"]
1181 [46 1/2"]
165°
350 [13 3/4"]
165°
645 [25 3/8"]
300 [11 3/4"] 300 [11 7/8"]
350 [13 3/4"]
81 [3 1/4"] 754 [29 3/4"] 345 [13 5/8"]
1205 [47 1/2"]
878 [34 5/8"]
230 [9"]
531 [20 7/8"]
443 [17 1/2"]
1187 [46 3/4"]
615[241/4"]
HVCU128325BM0017
MODUL
1250
LATERAL V1 HV-83 SIN PARAGOLPES
625 [24 5/8"]
580 [22 7/8"]
728 [28 5/8"]
LATERAL V1 HV-83 SIN PARAGOLPES
1302
81 [3 1/4"] 674 [26 1/2"]
628 [24 3/4"]
1105 [43 1/2"]
1147 [45 1/8"]
74 [2 7/8"]
1250 [49 1/4"]
1126 [44 1/4"]
ALBORAN BM SOLID-LINES
HV-8325C 1250
135 [5 3/8"]

INSTALLATIONANDMAINTENANCEMANUAL
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LATERAL V1 HV-91 SIN PARAGOLPES
808 [31 3/4"]
81 [3 1/4"] 754 [29 5/8"]
74 [2 7/8"]
628 [24 3/4"]
1126 [44 1/4"]
1250 [49 1/4"]
1180 [46 1/2"]
ALBORAN BM SOLID-LINES
HV-9125BM 1250
1222 [48 1/8"]
625 [24 5/8"]
522 [20 5/8"]
135 [5 1/4"]
LATERAL V1 HV-91 SIN PARAGOLPES
1302 [51 1/4"]
51 [2"]
ENTRADA DE AGUA Ø1/2" WATER INLET Ø1/2" PRISE D'EAU Ø1/2" WASSEREINGANG Ø1/2"
INFERIOR ON BOTTOM INFÉRIEUR UNTEN
DESAGÜE DRAIN ECOULEMENT ABFLUSSANSCHLUSS
Ø40mm
CONEXIÓN ELÉCTRICA ELECTRICAL CONEXIÓN ACCORDEMENT ÉLÉCTRIQUE ELEKTROANSCHLUSS
INFERIOR ON BOTTOM INFÉRIEUR UNTEN
PATAS SUPPORTS PATTES FUSS
PARTE DELANTERA FRONT SIDE (CUSTOMERS) PARTIE DE DEVANT KUNDENSEITE
H2O
** Increase in each bumper: +42mm.
GN 1/3
GN 1/1
GN 2/3
GN 1/2 GN 1/2
GN 2/3 GN 1/3
BUCKET DISTRIBUTION
* Maximum recommended bucket depth: 150mm.
* Minimum recommended bucket depth: 100mm.
* Mobile dividers can be moved horizontally in the image.
Mobile divider
Fixed divider

INSTALLATIONANDMAINTENANCEMANUAL
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1.3. OPERATING CONDITIONS
Exhibitor's performance will depend on the conditions of the environment in which
it is installed, the amount and distribution of food exposed and the number of
openings of the rear doors.
1.4. RECEIPT OF CABINET
Check the unit carefully to make sure that it is not damaged and no part or
accessory is missing. For information about missing parts or accessories please
contact the Frost-Trol Commercial Department or our official representative for
your country.
This dry heat display cabinet has been thoroughly inspected to ensure the highest
level of quality. Any order for components should be made to Frost-Trol or our
official representative for your country within 48 hours of receipt of the cabinet.
1.5. DAMAGE SUSTAINED IN TRANSIT
If the cabinet has sustained any damage in transit, then you must make a claim
with the Shipping Company immediately, by stating the damage on the delivery
note and having this signed by the carrier.
1.6. TECHNICAL ASSISTANCE
Should you have any technical queries concerning the installation of the display
cabinet, please contact our Technical Department.
If you need to get in contact with Frost-Trol with regard to a specific element,
please make sure that you are able to quote the model and serial number. This
information can be found on the nameplate, which is located inside the display
cabinet.
1.7. STORAGE
Do not storage the cabinet outdoors; do not expose to climatic conditions or to
direct sunlight.
The cabinet with plastic cover may reach temperatures above 80° C in the sun,
which might result in the deformation of plastic parts.
Check the good condition of the packaging before storing the cabinet.