Fuji Electric ZPG User manual

Instruction Manual
NDIR TYPE
INFRARED GAS
ANALYZER
TYPE:  ZPG
INZ-TN2ZPG-E
Horizontal type
ZPGA, ZPGD
Vertical type
ZPG3E
(Replacement of ZRG3)
(Sample switching
system type)

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INZ-TN2ZPG-E
Thank you very much for purchasing Fuji’s Infrared Gas Analyzer (Type: ZPG).
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injury.
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PREFACE
Request
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CAUTION ON SAFETY
Caution on installation and transport of gas analyzer
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To operate the analyzer properly, be sure to read “Caution on Safety” carefully.
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CAUTION
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PROHIBITION
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CAUTION
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CAUTION

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Caution on piping
Be sure to observe the following precautions while installing
piping. Improper piping may result in gas leakage.
If the leaking gas contains a toxic component, serious acci-
dents may result. If it contains combustible gases, explosion
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Caution on wiring
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Caution on use
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erly.
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CAUTION
CAUTION

iv INZ-TN2ZPG-E
Caution on maintenance and check
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Be sure to observe the following to perform work safely,
avoiding electric shock or injury.
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Others
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Caution on use
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CAUTION
CAUTION
DANGER
PROHIBITION

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INZ-TN2ZPG-E
WARRANTY AND MAINTENANCE
1. Scope of application
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2. Operating conditions and environment
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3. Precautions and prohibitions
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4. Warranty
4-1. Period of warranty
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4-2. Scope of warranty
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from:
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5. Failure diagnosis
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7. Maintenance plan
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Maintenance Preventive
maintenance
Daily inspection
Corrective
maintenance
Troubleshooting
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vii
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8. Limited-life parts and consumable parts
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accessories.
10. Period for repair and provision of spare parts after product dis-
continuation (maintenance period)
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viii INZ-TN2ZPG-E
CONTENTS
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[INZ-TN2ZPG-E
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1
INZ-TN2ZPG-E
1. OVERVIEW
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YDULRXVLQGXVWULDOIXUQDFHV

2INZ-TN2ZPG-E
2. NAME OF DELIVERED ITEMS AND EACH PARTS
&RQ¿UPDWLRQRIGHOLYHUHGLWHPV
<Horizontal type>
Analyzer: 1 unit
Standard: IEC127-2
Size: ø5 × 20mm
Rating: 250V.T.2A.L delay type
Part No.: R75796N17
Instruction manual (this manual):
1 copy
(INZ-TN2ZPG-E)
Fuse: 2 pcs
Analog output connector: 1
Fixing screws: 2
Power supply cord: 1
(When power inlet is specified)
External input connector: 1
(External O2analyzer and External
zirconia O2analyzer are specified)
Digital input/output connector: 2 max.
with the number of DIO
Fixing screws: 6 max.
(When digital input/output function is
specified)
RS-485 connector: 1
Fixing screws: 2
(When provided with communication
function)
25 pin D-sub connector (male)
Part No.: R77256N262
M2.6×4mm
25 pin D-sub connector (male)
Part No.: R77256N262
M2.6×4mm
9 pin D-sub connector (male)
Part No.: R77256N284
M2.6×4mm
Part No.: R77240N35
Standard inlet type, 2 meter
Part No.: R77419N14
Ferrite core: 1
For power cable
(When terminal block for power
supply is specified) Part No.: R79181N14
Max.
2 sets
Instruction Manual
NDIR TYPE
INFRARED GAS
ANALYZER
TYPE:  ZPG
INZ-TN2ZPG-E
Horizontal type
ZPGA, ZPGD
Verticaltype
ZPG3E
(Replacement of ZRG3)
(Sample switching
system type)

3
INZ-TN2ZPG-E
Analyzer: 1 unit
Standard: IEC60127-2
Size: ø5 × 20mm
Rating: 250V.T.2A.L delay type
Part No.: R75796N17
Instruction manual (this manual):
1 copy
(INZ-TN2ZPG-E)
Fuse: 2 pcs
Part No.: R79181N14
Ferrite core: 1
For power cable
Part No.: R79181N14
Ferrite core: 2
For digital I/O cable
<Vertical type>
Instruction Manual
NDIR TYPE
INFRARED GAS
ANALYZER
TYPE:  ZPG
INZ-TN2ZPG-E
Horizontal type
ZPGA, ZPGD
Verticaltype
ZPG3E
(Replacement of ZRG3)
(Sample switching
system type)

4INZ-TN2ZPG-E
2.2 Name and description of analyzer
<Horizontal type>
(3) Flowmeter
< Rear panel >
< Front panel >
(2) Display/operation panel
(4) Purge gas inlet
(5) Sampling gas inlet
(6) Sampling gas and
reference gas outlet
(12) Analog output connector (A/O) (D-sub25 pin)
(11) Communication connector (RS-485)
(10) External input connector
(7) Fuse
(8) Power inlet
(13) Digital input/output connector (DIO1 to 2) (D-sub25 pin)
(1) Power switch
(8) Power terminal block
(9) Reference gas inlet
Name
(1) Power switch Used for ON/OFF the analyzer.
(2) Display/operation
panel
Liquid crystal display and keys
for setting various functions.
(3) Flow meter For checking the flow rate of
sampling gas and reference gas.
(4) Purge gas inlet For connecting to the purge gas
tube.
(5) Sampling gas inlet For connecting to the measuring
gas tube.
(6) Sampling gas and
reference gas outlet
For connecting to the exhaust
line.
(7) Fuse Fuse inside
(8) Power supply For connecting to the power
supply line.
(9) Reference gas inlet For connecting to the reference
gas tube.
(10) External input
connector
For connecting to the output of
externally installed O2analyzer.
(11) Communication
connector
RS-485 connector for
communication.
(12) Analog output
connector
(D-sub25 pin)
Connector for the analog output
(13)
Digital input/output
connector
(D-sub25 pin)
Connector for the digital
input/output
Description Name Description

5
INZ-TN2ZPG-E
PE N L
AC V
SOURCE
POWER
FUSE
250V T 3.15A
ON
REFERENCE
PURGE INLET1 OUTLET1OUTLET2
GAS ANALYZER
MODE ZERO SPAN
ESC ENT
FL1 FL2
1.0
0.5
1.0
0.5
18 18
1
11
2
12
3
13 14
45
15
6
16
7
17
8
1
11 12
23
13
4
14
5
15 16
67
17
8
9
19
10
20
9
19
10
20
H-ALM L-ALM
CAL ZEROSV SPAN1SV
CALERROR +RMT START-
L-ALM L-ALM H-ALM H-ALM
O
2
O
2
SPAN2SV SPAN3SV
COMP2 COMP2
COMP1 COMP1
11 12 13 14 15 16 17 18 19 20
1234567 9810
COMP1OUT1 -+
FAULT
COMP1OUT2 -+ COMP2OUT1 -+ COMP2OUT2 -+
O IN -+
2
O OUT -+
2
O COR.1 -+
2
O COR.2 -+
2
18
1
11 12
23
13
4
14
5
15 16
67
17
89
19
10
20
HOLD
IN(COMP2R.RNG)COM
IN(COMP1R.RNG)COM
R1(COMP2RID)COM
R1(COMP1RID)COM
R1(O RID)COM
2
IN(O R.RNG)COM
2
RESET CAL
CALEND
OPTION2AUTO CAL A/O
OPTION1
E
U
F
S
< Front view > < Top view >
(2) Display/
operation panel
(3) Flowmeter
(8) Terminal block for power supply
(1) Power switch
(7) Fuse
(13) Digital input/output terminal
(M3.5 screw)
(12) Analog output terminal
(M3.5 screw)
(6) Sampling gas
and reference
gas outlet 1
(5) Sampling gas inlet
(4) Purge gas inlet
(9) Reference gas inlet
(6) Sampling gas and reference gas outlet 2
Name
(1) Power switch Used for ON/OFF the analyzer.
(2) Display/operation
panel
Liquid crystal display and keys
for setting various functions.
(3) Flow meter For checking the flow rate of
sampling gas and reference gas.
(4) Purge gas inlet For connecting to the purge gas
tube.
(5) Sampling gas inlet For connecting to the measuring
gas tube.
(6) Sampling gas and
reference gas outlet
For connecting to the exhaust
line.
(9) Reference gas inlet For connecting to the reference
gas tube.
(12) Analog output
terminal
(M3.5 Screw)
Screw terminals for the analog
input (external O2sensor signal)
and output
(13)
Digital input/output
terminal
(M3.5 Screw)
Screw terminals for the digital
input/output
Description Name Description
(7) Fuse Fuse inside
(8) Terminal block for
power supply
Screw terminals for connecting
to the power supply line.
<Vertical type>

6INZ-TN2ZPG-E
3.1 Installation conditions
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3. INSTALLATION
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injury.
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DANGER
CAUTION
analyzer
(drawer out)
analyzer
(installed)
unit : mm
400
500

7
INZ-TN2ZPG-E
3.2 Installation
3.2.1 Installation of analyzer main frame
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<Horizontal type>
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minimum.
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Support
External dimensions Mounting dimensions Mounting method
(Unit : mm)
Type
19-inch rack
mounting
450 or more
465
M6
415
483
132.5
A
“A” : 57.2 (EIA)
57.2

8INZ-TN2ZPG-E
*$6$1$/<=(5
MODE ZERO SPAN
ESC ENT
PE N L
AC V
SOURCE
POWER
FUSE
250VT3.15A
ON
E
U
F
S
(Unit: mm)
ø12
11.5
(596)
(787)
813
835
140
(220)
(12)
12 3.2
43.2
212.2
Mounting plate for fixing bottom
(Weight of the analyzer is supported with this)
<Vertical type>
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9
INZ-TN2ZPG-E
3.3 Piping
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coupling.
Purge gas inlet
Reference gas inlet
<Horizontal type>
Sampling gas inlet 1
Sampling gas and
reference gas outlet 1
Sampling gas inlet 2
Sampling gas outlet 2
For special case only
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CAUTION