Fuji Xerox P-880 Owner's manual
Machine Compatibility:
Fuji Xerox 20
IBM Infoprint 20/ 4320
Apple LaserWriter 8500
Fujitsu 307A
Casio CP-DTC8
APTI-E 840
Ricoh NX5000
Anhydrous Isopropyl
Alcohol
Padding Powder
Soft Lint- Free Cloth
Swabs
Seal
640gm Toner
Drum
Doctor Blade
Wiper Blade
Punch
Hammer
Needle Nose Pliers
Diagonal Cutters
Philips Screwdriver
Small Flat Blade Screwdriver
Technical Instructions Printers Supplies Tools 1
4019 TECH
Photo 1
The Fuji Xerox P-880 engine was first found in the Apple Laserwriter 8500 back in
August of 1997, then two years later IBM released the Infoprint 20 using the same
engine.The large format Fuji Xerox P-880 engine propels its machines to a speed up
to 20 pages per minute at 600dpi and can handle multiple paper sizes including
11”x17”. The all-in-one cartridge design is similar to other Fuji Xerox engines
and looks likeacross between the Xerox N32 and the Xerox N17. 640 grams of
UltraFine toner fills the toner hopper and delivers 14,000 pages at 5% coverage.
However, with TonerMiser technology the machine can cut the toner usage in half
increasing the yield to 28,000 pages at 5% coverage.
Photo 2
Step 1
Using needle nose pliers or a spring hook,
removethe tension spring located on the
end of the cartridge. (See Photo 1)
Step 2
With a pair of diagonal cutters remove
the cartridge pins located on each end
of the cartridge. (See Photo 2 & 3)
Photo 3
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Step 3
Separate the two sections of the
cartridge. (See Photo 4) Set the toner
hopper aside.
Photo 4
Photo 5
Photo 6
Step 6
Remove the PCR from the PRC cradles.
(See Photo 6)
NOTE: Clean the PCR using a lint free
cloth and water, a mild soap maybe used
if needed.
Photo 7
Photo 8
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Step 7
Using a Philips screwdriver remove the
two screws holding the wiper blade.
(See Photo7)
Step 4
Using a punch and a hammer, hit the
drum axle out from the drive gear side of
the hopper. (See Photo 5) Slide the drum
axle out from the waste hopper.
Step 5
Remove the drum.
NOTE: Ifyou plan to reuse the drum, wipe
the drum with a lint free cloth. If toner is
built up on the drum apply a small
amount of alcohol to the lint free cloth.
Clean the drum and then wipe dry. Place
the drum in a protective area out of the
light.
Step 8
Use a knife to cut the foam that holds the
wiper blade to the toner hopper.
(See Photo8) Removethe wiper blade.
NOTE: Do not remove the foam from the
waste hopper. The foam helps prevent
toner from leaking out from behind the
wiper blade.
Notes
Step 12
Reinstall the PCR. (See Photo 11)
Step 13
Apply padding powder to the drum and
install the drum. (See Photo 12)
Photo 11
Photo 12
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Fuji Xerox P-880 Technical Instructions 3
Photo 9 Step 9
Dump out the toner from the waste
hopper. Clean the hopper using dry
compressed air or a vacuum.
Step 10
Apply padding powder to the wiper
blade. Reinstall the blade and the
two screws that hold the wiper blade in
position. (See Photo 9)
Photo 10
Photo 13
Step 14
Slide the drum axle back through the
drum starting from the small gear side of
the drum. (See Photo 13)
Step 11
Clean the PCR cradles using a swab and
alcohol. (See Photo 10)
Notes
Photo 16
Photo 17
Photo 14
Photo 15
Photo 18
Step 17
Set the toner hopper up on its back.
(See Photo 15) Remove the three Philips
screws holding the toner hopper gear
end cap. (See Photo 16) Remove the end
cap.
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Step 18
Slide the toner hopper agitator drive gear
off its alignment post.
(See Photo 17)
Step 19
Rotate the mag roller axle so the flat side
is facing up. (See Photo 18)
Step15
Rotate the drum 4-5 revolutions to ensure
the drum turns freely. Use a lint free cloth
towipe off the padding powder from the
PCR. (See Photo 14)
Step 16
Set the waste hopper aside in a protected
area.
Notes
Step 21
With the non-gear side of the mag roller
free from the toner hopper, pull the axle
out from the contact end of the toner
hopper. (See Photo 20)
Photo 21
Photo 22
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Fuji Xerox P-880 Technical Instructions 5
Photo 19
Step 20
Slide the mag roller axle out away from
the toner hopper. (See Photo 19)
Photo 20
Photo 23
Step 22
Removethe mag roller bushing from the
non-gear side of the toner hopper.
Removethe drive gear and the bearing
from the other end of the mag roller.
(See Photo21)
NOTE: Clean the mag roller using dry
compressed air. Then use a lint free cloth
and a mag roller cleaner. The mag roller
bushing may be worn to the point to
whereit must be replaced. If you plan on
reusing the bushing and bearing, clean
them using a lint free cloth and alcohol.
Step 23
Remove the two screws holding the doc-
tor blade. (See Photo 22) Remove the doc-
tor blade and clean using dry com-
pressed air then using a lint free cloth and
alcohol.
NOTE: The silicone on the blade maybe
worn to the point to were it would need
to be replace. For the best print quality I
recommend replacing the blade after
every cycle.
Step 24
Remove the fill plug. See Photo # 23
Step 25
Clean out the toner hopper using dry
compressed air or a vacuum.
Notes
Step 28
Clean the seal area using a swab and alco-
hol. (See Photo26)
Removethe backing of the seal and apply
the seal tothe toner hopper.
(See Photo 27)
Photo 25
Photo 26
Step 29
Slide the seal pull tab through the seal
exit port plug. Reinstall the seal exit port
plug.
(See Photo28)
Photo 27
Photo28
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Step 27
Push the seal exit port plug out from the
toner hopper from the inside.
(See Photo 25)
Photo 24
Step 26
Using a small flat blade screwdriver
release the clip that holds the toner seal
exit port plug.
(See Photo 24)
Notes
Photo 31
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Fuji Xerox P-880 Technical Instructions 7
Photo 29
Step 30
Reinstall the doctor blade and the two
screws that hold the doctor blade.
(See Photo 29)
Photo 30
Photo 33
Step 32
With the flat part of the mag roller axle
up,slide the mag roller back into position.
(See Photo 31)
Rotatethe mag roller axle so the flat
area is facing the open area of the toner
hopper.
(See Photo 32)
Step 31
Place the mag roller bearing, bushing and
drive gear back onto the mag roller. Install
the contact end of the mag roller into the
toner hopper. (See Photo 30)
Step 33
Install the toner hopper agitator drive
gear onto the alignment post.
(See Photo 33)
Photo 32
Notes
Step 34
Place the endplate onto the end of the
toner hopper making sure the half
mooned shaped mag roller axle fits into
the recessed area on the endplate.
(See Photo 34)
Reinstall the three screws that hold the
endplate. (See Photo 35)
Step 35
Fill the toner hopper with 640 grams of
toner.
Step 36
Apply a bead of toner across the mag
roller for testing. Rotate the mag roller 4-
5revolutions to ensure the toner is even
across the mag roller.
Photo 34
Photo 35
Photo 36 Step 37
Place the waste hopper flat on the work-
bench with the handles toward you. Align
the toner hopper so the tension spring
will rest in the recessed area on the waste
hopper. (See Photo 36)
Photo 37
Photo 38
Photo39
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Step 39
Place the tension spring back on the end
of the cartridge. (See Photo 39)
Step 40
Test the cartridge.
Step 38
Install the cartridge pins in both ends of
the cartridge.
(See Photo 37 & 38)
Common Problems
and Solutions:
1. Problem: Light print on the
top half of the page.
Solution: The cartridge spring
on the end of the cartridge is
either missing or the spring’s
tension is too weak. Replace or
install the spring.
2. Problem: Leaky toner from
behind the wiper blade.
Solution: If the foam was
removed from behind the
wiper blade toner will leak out.
Place a flat sheet of foam
between the wiper blade and
the waste hopper.
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Future Graphics (FG) is a distributor of compatible
replacementparts and products for imagining
equipment. None of FG's products are genuine
OEM replacement parts and no affiliation or spon-
sorship is to be implied between FG and any OEM.
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