REA JET HR pro 2K User manual

Instruction manual Page 1 / 189 Copyright © REA Elektronik
REA JET HR
V 1.4 01.02.2012
User Manual
REA JET HR pro 2K/HR pro 4K
Version 3.5x_001 · Status 28.05.2015

Instruction manual Page 2 / 189 Copyright © REA Elektronik
REA JET HR pro 2K / 4K
V 3.5x_001 28.05.2015
Imprint
Version: 3.5x_001 deutsch
Article no.: 054.xxx.xxx
Technical editing: Rainer Wiefelspütz
Manuela Magsam
The present instruction manual for the marking system
REA JET HR pro 2K/4K is based on the following software versions:
REA JET HR pro 2K SW: 3.5x
REA JET HR pro 4K SW: 3.5x
© 2015 REA Elektronik GmbH, all rights reserved
Although this document has been created with the utmost care, some information may be in-
correct and contain errors. REA Elektronik GmbH assumes no responsibility or liability for
damages that may result from incorrect information.
REA Elektronik GmbH constantly endeavors to improve its products and reserves the right to
change information and data contained in this document without prior notice.
No part of this instruction manual may be reproduced in any way, or be processed, multiplied
or distributed by electronic means.
REA Elektronik GmbH
Teichwiesenstraße 1
D-64367 Mühltal
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]
This instruction manual must be read
prior to commissioning.
The safety instructions must be
observed.
These instructions must be kept with the
device.

Instruction manual Page 3 / 189 Copyright © REA Elektronik
REA JET HR pro 2K/4K
V 3.5x_001 28.05.2015
Cutting
REA JET HR pro 2K
No.
Connection
descriptor
Description
A1
X1
Mains connection
A2
X2
Ground bolt, M5
A3
X3
Ethernet
A4
X4, X5
USB connections
A5
X15
Bulk ink supply 1(currently not
available)
A6
X13
Shaft encoder 1
A7
X16
RS232 / RS422 (availability
based on firmware version)
A8
X14
Digital inputs/outputs 1
A15
X12
Print head 2
A16
X11
Print head 1
No.
Connection
descriptor
Description
B1
Power
Power LED: When operational, the power LED emits a green light. While
booting REA JET HR pro 2K the LED is orange. The LED is also green if
the display light has been deactivated by the power-save mode.
B2
Display
B3
S2
Rotary knob with touch function
B4
S1
Power switch
B5
R
Reset. The device will be restarted
B6
T
Reset to factory settings
B7
5V, 24V,
30V
These LEDs represent the status of the power supply voltages 5V, 24V
and 30V. Ensure that all voltages are available when starting the device.
B8
JOB
The JOB LED indicates an activated print job. If this LED is green, labeling
can be initiated by triggering a print job. Start is only possible if a print job
had been previously assigned.
B9
Status
Status LEDs: Shows the status of the connected print heads.
Left LED: green
Print head connected, print cartridge with chip inserted and locking lever
closed.
Green flashing:
Print head connected, print cartridge without chip inserted and locking
lever closed.
Right LED: red
Print head error. Print head connection and no ink cartridge inserted or ink
cartridge inserted and locking lever is open.
B4
B3
B1
A4
B5
B6
B2
B7
A3
A1
B8
B9
A5
A6
A7
A8
A15
A16
A2

Instruction manual Page 4 / 189 Copyright © REA Elektronik
REA JET HR pro 2K/4K
V 3.5x_001 28.05.2015
Table of contents
1ABOUT THIS INSTRUCTION MANUAL ...................................................................................8
1.1 Symbols used in this manual.............................................................................................8
1.2 Safety instructions............................................................................................................10
1.3 Handling ............................................................................................................................10
1.4 Responsibilities of the operator ......................................................................................11
1.5 Responsibilities of the employees...................................................................................11
1.6 Intended use......................................................................................................................12
1.7 Expected misuse...............................................................................................................12
1.8 Hazards when handling the REA JET HR pro 2K / 4K....................................................13
1.9 Information on EU directives and CE marking................................................................14
1.10 Declaration of conformity REA JET HRpro 2K................................................................15
1.11 Declaration of conformity REA JET HRpro 4K................................................................16
1.12 Electrical hazards .............................................................................................................17
1.13 Fire and explosion hazards..............................................................................................17
1.14 Hazard through ink...........................................................................................................17
1.15 Further hazard sources....................................................................................................19
2SCOPE OF DELIVERY, TRANSPORT AND HANDLING .......................................................20
2.1 Scope of delivery..............................................................................................................20
2.2 Transport...........................................................................................................................20
2.3 Handling ............................................................................................................................21
3MECHANICAL DATA, ASSEMBLY AND INSTALLATION.....................................................23
3.1 Mechanical data................................................................................................................23
3.2 Assembly and installation................................................................................................41
4ELECTRICAL CONNECTIONS TO THE CONTROL DEVICE...............................................105
4.1 Brief description of the connections.............................................................................107
4.2 Detailed description of the connections incl. connection values................................109
5OPERATION - OBSERVE.....................................................................................................151
5.1 The menu of the REA JET HR pro 2K / 4K.....................................................................152
6ADVANCED COMMISSIONING............................................................................................172
6.1 System control connection............................................................................................174
6.2 Operation in an IT network.............................................................................................174

Instruction manual Page 5 / 189 Copyright © REA Elektronik
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V 3.5x_001 28.05.2015
7DELIVERY STATUS OF REA JET HR PRO 2K/4K..............................................................182
7.1 data backup.....................................................................................................................182
7.2 Factory settings..............................................................................................................182
7.3 Reset 1.............................................................................................................................183
8LIST OF FIGURES................................................................................................................184

Instruction manual Page 6 / 189 Copyright © REA Elektronik
REA JET HR pro 2K / 4K
V 3.5x_001 28.05.2015
REA JET HR pro 2K / HR pro 4K
The REA JET HR pro 2K is a system for max. 2 print heads and the REA JET HR pro 4K for max. 4
print heads. Both devices make use of the same hardware and the same accessories. As the
operation of the device follows the same philosophy, the operation of both devices is included in
this manual. Wherever the hardware or operation differ due to the different max. number of print
heads, the manual shall make clear mention of this.
REA JET HR pro 2K / 4K is based on the HP TIJ (Thermal Ink Jet) technology that has been
proven in practice billions of times over. The REA JET HR pro 2K / 4K marking system makes the
HP technology known for its office applications for marking with a max. print height of 25.4 mm now
available in an industrial environment. REA JET achieves its exceptional position in the field of
industrial marking systems with the following characteristics:
Small, compact stainless steel control device in IP 20 model.
Exceptionally suitable for cabinet installation / integration in machines and systems.
Sturdy aluminum print head (milled from solid material)
This elaborate construction provides optimum protection for the cartridges that originally hail
from office applications when it comes to rough daily industrial usage. One TIJ cartridge
can be applied per print head. This provides a marking height of max. 12.7 mm per print
head.
Simple cascading of print heads
The print heads can be easily and accurately cascaded due to the firmly integrated precision
assembly aids (dowel pins and grooves). This lets REA JET HR pro 2K achieve print
heights of up to 25.4 mm and up to 50.8 mm for the REA JET HR pro 4K.
Compact dimensions
Despite the extreme sturdiness of the print head, it is still very compact in terms of size. Its
small size is very important when cascading multiple print heads. The compact design of the
print head enables it to be integrated in virtually any machine and system without requiring
any additional print head variants.
Locking lever for the cartridge with integrated position monitoring
This non-wear monitoring (by means of a magnetic sensor and no mechanical switch)
enables the removal or the change of the cartridge, without having to stop the control device
beforehand. The control device is automatically stopped by the monitored locking lever. This
ensures secure handling of the cartridge without any additional intervention of the operator.
Simple parameterization and control of the device status
The REA JET HR pro 2K / 4K is equipped with a full-color graphic display with a diagonal
measurement of approx. 8.9 cm (3.5 in.) and an industrial grade rotary knob with touch
function as operating element, which can be used to set the marking device. The display
also provides essential information about the current job, the status of the print heads and
the current cartridge fill level (graphic).
Comfortable and secure operation with the integrated WebGUI.
The configuration of parameters and operation is done via the WebGUI. Any standard web
browser can be used for this purpose. No separate software is needed. The use of current
web technologies enables quick and intuitive operation. This reduces training time to a
minimum while still ensuring maximum operational safety. Just like the device user
interface, the WebGUI is equipped with 20 different user languages. Together with the

Instruction manual Page 7 / 189 Copyright © REA Elektronik
REA JET HR pro 2K / 4K
V 3.5x_001 28.05.2015
optimally implemented and comprehensive graphical user guidance, this makes global use
of the solution very simple.
Modular concept
The comprehensive modular concept reflected in all of the solution's components lets users
make trouble-free and cost-effective adjustments to the marking system to meet various
customer requirements.
Versatile accessory program
The elaborate accessory program with its many useful components, such as connecting
elements, brackets, signal lamps, various product sensors, etc. enables easy and fast
integration. The I/O-optimized connecting element for rail mounting considerably simplifies
cabinet installation of the REA JET HR pro 2K / 4K.
Control device with wide range power supply
The wide range power supply used in the REA JET HR pro 2K / 4K control device is
equipped for 95V –250V AC and frequencies of 50 –60 Hz. Therefore only one control
device is required for worldwide use, which considerably facilitates work for many
mechanical engineers and globally active enterprises.
Supports True Type Fonts (TTF) and Unicode charsets
True Type Font support ensures that all TTF can be used directly in REA JET HR pro 2K /
4K without any converting or processing. This also applies to customer-specific TTF.
Unicode support enables the use of variable print content in any desired language with the
respective existing font. Transfer takes place in the internationally recognized UTF standard.
The present user manual has been developed to help you make maximum use of all of the benefits.
The information contained in this user manual will help maintain the very high availability of the
marking system without restriction, even after several years of use. We welcome all user comments
and feedback.

Instruction manual Page 8 / 189 Copyright © REA Elektronik
REA JET HR pro 2K / 4K
V 3.5x_001 28.05.2015
1 About this instruction manual
1.1 Symbols used in this manual
This manual contains safety information as well as general information.
The meaning of the symbols can be found below.
Safety information and information texts are identified by the symbols in front of them.
Symbol
Meaning
Danger
Indicates an immediately imminent hazardous situation,
which if not prevented, will result in death, severe injury or
property damage.
Danger
Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
Warning
This symbol indicates a situation which, if not prevented,
may result in death, severe injury or property damage.
Warning
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Caution
This symbol indicates a potentially hazardous situation
which, if not prevented, may result in injury or property
damage.
Caution
Indicates a hazardous situation which, if not avoided, may
result in minor or moderate injury.
Attention
Indicates a hazardous situation which may result in property
damage.
Notice
Indicates a property damage message.

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V 3.5x_001 28.05.2015
Warns against dangerous electric voltage.
This symbol indicates a hazardous situation as a result of
electrical voltage.
Risk of hazardous vapors
This symbol indicates potential health risks as a result of
solvents.
Fire hazard
Open fire and heat are prohibited.
This symbol indicates a fire hazard.
Disposal of operating resources
This symbol indicates when special care must be given
when disposing of operating resources. Please observe the
respective material safety data sheets, legislation, standards
as well as local regulations.
Wear eye protection
This symbol indicates that appropriate protective goggles
must be worn.
Wear hand protection
This symbol indicates that appropriate protective gloves
must be worn.
Observe the instruction manual
References to this manual or other documents are marked
with a book.
Care instructions
This symbol is used to provide information on proper care
and cleaning.
Information
This symbol points to useful information that can simplify
operation and improve the production process.
Tip
This symbol offers handling advice.
●
Bullet point
Steps of an instruction

Instruction manual Page 10 / 189 Copyright © REA Elektronik
REA JET HR pro 2K / 4K
V 3.5x_001 28.05.2015
1.2 Safety instructions
Commissioning, operation and any subsequent servicing work may only be
performed by trained personnel.
Prior to maintenance work or other forms of intervention to the system,
deactivate the system and pull out the power plug.
Secure against restarting in the case of hard-wired systems.
The material safety data sheet for ink
can be requested from REA Elektronik GmbH.
1.3 Handling
Please observe the instruction manual.
Carefully read the instruction manual prior to commissioning, even if you
already have experience with marking systems.
Qualification of personnel
The operator must ensure that personnel working on the machine have
been sufficiently qualified.
Observance of norms / regulations
The operator must ensure that all relevant norms and regulations are
observed when operating the marking system.

Instruction manual Page 11 / 189 Copyright © REA Elektronik
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V 3.5x_001 28.05.2015
Warranty and liability claims for personal and property damage are excluded if these were caused
by one or several of the following causes:
Non-observance of the present special or other known precautionary measures
Non-observance of the required caution during operation and handling
Maintenance
The installed components must be subjected to regular maintenance to
ensure the safe and flawless functionality of the marking system.
Rules and regulations concerning accident prevention on site must be
observed.
1.4 Responsibilities of the operator
The operator is obligated to allow persons to work with the REA JET HR pro 2K / 4K and
corresponding components that
have received instruction in the fundamental guidelines on work safety and accident
prevention
have been trained in handling the REA JET HR pro 2K / 4K and the corresponding
components
have read and understood this manual, in particular the safety chapter and the warning
instructions and have confirmed this with their signature
1.5 Responsibilities of the employees
All persons that work with the REA JET HR pro 2K / 4K and the corresponding components are
obligated
to observe the fundamental guidelines on work safety and accident prevention
to read and observe this manual, in particular the safety chapter and the warning
instructions

Instruction manual Page 12 / 189 Copyright © REA Elektronik
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V 3.5x_001 28.05.2015
1.6 Intended use
REA JET HR pro 2K / 4K is only used for marking, labeling and coding various types of material
(packaging, products, semi-finished products, etc.).
Any use that deviates or goes beyond the above described use is not regarded as intended use.
REA Elektronik GmbH is explicitly excluded from assuming any liability arising from damages that
can be attributed to this.
Intended use also involves:
The observance of all information in this manual, in particular the chapter 1.2 Safety
information
Regular inspection of the condition of the device by checking the proper functionality of
- plugs
- cables
- housing
- safety components
(also retrofitted components)
The regular inspection of system components in terms of their condition and any foreign
objects, such as water, dust, etc.
A system that displays signs of damage may not be put to use in order to prevent personal injury
and property damage.
REA JET HR pro 2K / 4K may only be used with the designated cables and accessories.
Proper operation can only be ensured if genuine parts and accessories are used.
1.7 Expected misuse
Only use REA JET HR pro 2K / 4K for its intended purpose. If you encounter any problems during
marking or labeling please contact REA Elektronik GmbH or one of its dealers.
Never point a print head at a human or an animal.
Escaping ink may cause irritation to the eyes or the skin.
Use only the ink designated/authorized for a certain product.

Instruction manual Page 13 / 189 Copyright © REA Elektronik
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V 3.5x_001 28.05.2015
1.8 Hazards when handling the REA JET HR pro 2K / 4K
REA JET HR pro 2K / 4K and the respective components have been built in line with the latest
state of the art and in compliance with pertinent safety regulations. Nevertheless, its use can
endanger life or health of the user or third parties and/or have adverse effects on the REA JET HR
pro 2K / 4K and corresponding components and other material assets.
The REA JET HR pro 2K / 4K marking system is only
to be used in line with its intended use
to operate it only in safe working condition
malfunctions that may impair safety must be remedied immediately. This particularly involves
damage to the following areas:
plugs
cables
tubes
housing
movable mechanical components (such as measuring wheels, rotary encoders, bearings,
etc.)
Safety elements
(also additionally/retrofitted elements)
If the REA JET HR pro 2K / 4K is defective, the system must be shut down immediately and may
only be put to further use once the malfunction has been properly remedied!

Instruction manual Page 14 / 189 Copyright © REA Elektronik
REA JET HR pro 2K / 4K
V 3.5x_001 28.05.2015
1.9 Information on EU directives and CE marking
Term
Meaning
EU directives
The aim of the EU directives is to ensure the free movements of
goods within the EU and to provide EU-wide uniform standards. In
the case of products such as marking systems, EU directives have
defined essential requirements for these products. Safety
requirements are an important element of this. These directives
have to be implemented as national legislation by the EU Member
Status by a predefined deadline.
Technical details are defined in the harmonized standards. These
are e.g. the DIN-EN norms. If a product does not yet have an EN
norm, the existing national technical norms and regulations shall
continue to apply.
The requirements arising from the EU directives must be
observed/met by all manufacturers and dealers that distribute the
product in the Member States of the EU.
CE marking
With the declaration of conformity (or the manufacturer's
declaration) and CE marking of the product, the manufacturer
declares that their product corresponds with all relevant
requirements of EU directives. They may distribute and use the
product throughout the entire EU.
Machinery Directive
REA JET HR pro 2K / 4K is not a machine in the sense of the EU
Machinery Directive (2006/42/EG). It has no dedicated moveable
parts. However, REA JET HR pro 2K / 4K can be an element of a
machine or a system.
If the rest of the machine fulfills the Machinery Directive and the
installation of the REA JET HR pro 2K / 4K had been performed in
accordance with the documentation of REA Elektronik GmbH, the
engineer is usually able to confirm the conformity with the
Machinery Directive.
EMC Directive
The EU Directive for electromagnetic compatibility (2004/108/EC
and amendments) applies to devices that may cause
electromagnetic interferences or whose operation may be impaired
as a result of these interferences.
Low-Voltage Directive
The EU Low-Voltage Directive (2006/95/EC and amendments)
defines safety requirements for "electrical operating resources" to
safeguard against hazards that might arise from such devices.
Conformity declaration
The conformity declaration confirms the correspondence of the
device with the defined EU directives. A declaration of conformity in
accordance with the EU - EMC Directive and the EC Low-Voltage
Directive is issued for the REA JET HR pro 2K / 4K.
Table 1: Information on EU directives and CE marking

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1.10 Declaration of conformity REA JET HRpro 2K

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1.11 Declaration of conformity REA JET HRpro 4K

Instruction manual Page 17 / 189 Copyright © REA Elektronik
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1.12 Electrical hazards
If the main switch is deactivated or the electrical plug disconnected due to
cleaning, maintenance and repairwork, suitable measures must be taken to
prevent the device from being reactivated by unauthorized persons.
1.13 Fire and explosion hazards
Open fire and heat are prohibited.
Certain ink and cleaning products may be flammable.
Avoid heat, fire, sparks, excessive sunlight and other sources of heat in the
vicinity of the print head.
Store ink (cartridge and bulk) that is marked as being flammable in
accordance with laws and regulations.
1.14 Hazard through ink
The following safety notes must be observed when working with ink as well as cleaner.
Certain types of ink may cause irritation to the skin, eyes and soft tissue.
The safety information contained in the material safety data sheet must be
followed.
Use suitable protective equipment (wear safety goggles / safety gloves)
Keep the ink away from the eyes and skin and avoid contact. Rinse off any
affected skin areas with soap and water. Special cleaning paste is available
for cleaning skin. Consult a physician in the event of skin irritations.
Do not swallow the ink.
Material safety data sheets
The corresponding material safety data sheets must be observed when
working with ink as well as cleaner.
The use of ink without a material safety data sheet is prohibited.
The material safety data sheets must be
- kept up to date
- stored in an accessible location
- made known to the employees involved with the corresponding product.

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V 3.5x_001 28.05.2015
Do not inhale solvents.
As a result of their chemical composition, some special inks and cleaners
may under certain circumstances emit solvent vapors. These may be
hazardous to your health in the long term or in high concentrations.
Please refer to the material safety data sheet of the respective liquid to
ascertain the extent to which there may be a health hazard.
The material safety data sheets also contains information on what kind of
personal protective equipment is required for the operating and
maintenance personnel. If in doubt, please consult your employers'
liability insurance association or your safety engineer.
The concentration of the solvent during regular print operation is highly
dependent on the environment of the printer and the application. Make sure
the room is sufficiently ventilated and, if in doubt, make use of an approved
air extraction system.
Whether or not an extraction system is necessary must be decided on a
case-by-case basis. The "maximum workplace concentration values" (MAK
values) can be used to make a sound decision in this regard. The
permissible MAK values can be found in the material safety data sheet and
have to be checked by making respective measurements at the printer
location.
Wear safety goggles
Safety goggles must be worn when working with ink or cleaning products.
Wear goggles with side protection (or a protective means of equal value)
as soon as you work with ink or cleaners.
If any liquid gets into the eyes, rinse the eye with an eye wash, or if not
available rinse with flowing water for 15 minutes and consult a physician
immediately.
Wear safety gloves
When working with consumables (ink and cleaner), wear safety gloves that
have been authorized as per material safety data sheet for which the gloves
have been authorized for the chemicals contained in the consumables.
Latex gloves are not leak-proof and are therefore not permitted as safety
gloves.

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V 3.5x_001 28.05.2015
Disposal of operating resources
When disposing of operating resources
- observe the corresponding material safety data sheets
- comply with pertinent laws and regulations
For further information, please contact your company's safety officer. The
safety officer can provide further information on internal disposal
concepts, storage locations as well as work safety.
1.15 Further hazard sources
Is omitted.

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2 Scope of delivery, transport and handling
2.1 Scope of delivery
The detailed scope of delivery can be taken from the delivery
2.2 Transport
The high-quality devices of REA Elektronik GmbH are provided in adapted transport packaging.
This ensures that the high-quality products also arrive at their destination in the highest quality.
Avoid strong mechanical influence (such as jolts, vibrations, etc.) to prevent any damage to REA
JET HR pro 2K / 4K.
Keep transport packaging away from moisture.
For further questions concerning transport or storage please contact REA Elektronik GmbH or one
of their dealers.
The following environmental conditions must be observed during transport:
Temperature range
Hardware
components
-25 … +55 °C
Temperature range
ink
+5 … +50 °C
Moisture
< 95% (without condensation)
Vibration
Acceleration resistant up to 0.7 g
10... 150Hz
Table 2: Environmental conditions during transport
2.2.1 Interim storage
When putting items into interim storage, keep them in their original packing.
Keep transport packaging away from moisture.
For further questions concerning transport or storage please contact REA Elektronik GmbH or one
of their dealers.
The following environmental conditions must be adhered to:
Temperature range
hardware components
-20 … +50 °C
Temperature range ink
+5 … +50 °C
Moisture
< 95% (without condensation)
Table 3: Environmental conditions for storage
When putting an unpacked system into interim storage, the following requirements must be met:
Closed and dry room with a room temperature of min. + 5° C to max. + 40° C.