FujiFilm NXT User guide

R
NXT
Fuji Scalable Placement Platform
QD002-07
Setup Manual

Consult Fuji beforehand if you are considering selling this
equipment to a third party after it has been installed.

The manuals listed below are shipped with the NXT machine.
NXT Setup Manual
NXT System Reference
NXT Mechanical Reference
FUJI Intelligent Feeder Manual
NXT Programming Manual
In order to operate this machine in the safest and most efficient
manner, please read the provided manuals thoroughly and
observe all instructions and warnings.
Keep these manuals in an accessible location near the machine.
Fuji Scalable Placement Platform
NXT
Setup Manual
QD002-07
R

Copyrights
All rights regarding this manual are reserved by Fuji Machine Manufacturing Co., Ltd. This manual may
not, in whole or in part, be reproduced by any means (electronic, mechanical or otherwise), or reused in
any way, without the prior written permission of Fuji Machine Manufacturing Co., Ltd.
Trademark Rights
is a trademark of Fuji Machine Manufacturing Co., Ltd., and registered in the following
countries: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Indonesia, Ireland, Italy, Japan,
Korea, Luxembourg, the Netherlands, Portugal, Spain, Sweden, the U.K., and the U.S.A.
Warranty and Liability
Fuji Machine Manufacturing Co., Ltd. accepts no responsibility for situations that may arise due to any of
the following:
• The use of third party parts.
• The use of non-genuine Fuji parts.
• Incorrect settings made by the customer.
• Improper use of Fuji equipment.
Notice
Fuji Machine Manufacturing Co., Ltd. reserves the right to change the content of this manual without
notice.
Every effort has been made to ensure that this manual is correct in every detail. However, please contact
Fuji in the unlikely event that errors or omissions are detected.
Fuji Machine Manufacturing Co., Ltd. accepts no liability whatsoever for damages that may arise as a
result of this manual, with the exception of problems that originate in our products.
R

QD002-07 Contents
NXT Setup Manual i
Contents
1. Safety Guideline................................................... 1
1.1 About Symbols ................................................. 1
1.1.1 Degree of Hazards ................................................. 1
1.1.2 Examples of the Symbols....................................... 1
1.2 Safety Rules for All Machine Types.................. 2
1.3 Safety Rules for NXT........................................ 6
1.3.1 Main Unit ................................................................ 6
1.3.2 Tray Unit-L............................................................ 10
1.3.3 Tray Unit-M........................................................... 11
1.4 Safety Labels.................................................. 12
1.4.1 NXT Safety Label Explanations............................ 15
1.5 The EMERGENCY STOP Button................... 16
1.6 Locking System.............................................. 17
1.6.1 Lockout Procedure ............................................... 17
1.6.2 Unlocking Procedure............................................ 19
2. Setting Up the NXT............................................. 21
2.1 Introduction..................................................... 21
3. Machine Set Up.................................................. 23
3.1 Moving a Machine .......................................... 23
3.1.1 Precautions when moving the machine................ 23
3.1.2 Transport Procedure............................................. 24
3.2 Removing Fixing Brackets.............................. 28
3.2.1 Procedure............................................................. 28
3.3 Removing the Linear Motor Shaft Protective
Covers .............................................................. 31
3.3.1 Procedure............................................................. 31
3.4 Making Basic Connections............................. 32
3.4.1 Electric power supply............................................ 32
3.4.2 Network Cable...................................................... 34
3.4.3 Air supply.............................................................. 35
3.5 Leveling the Machine...................................... 36

Contents QD002-07
ii NXT Setup Manual
3.5.1 Procedure............................................................. 36
3.6 Making Network Settings ............................... 39
3.6.1 Procedure............................................................. 39
3.7 Connecting NXT Bases.................................. 40
3.7.1 Connecting Method............................................... 41
3.7.2 Signal Cable Connecting Diagram
(NXT - NXT - NXT)................................................ 43
3.8 Installing Additional Dependent Bases........... 44
3.8.1 Extension Patterns................................................ 44
3.8.2 Pneumatic Connections........................................ 45
3.8.3 Using One 2M Base.............................................. 46
3.8.4 Using Two 2M Bases............................................ 51
3.8.5 Using Three 2M Bases......................................... 57
3.8.6 Using Four 2M Bases........................................... 63
3.8.7 Using One 2M Base and an Independent
4M Base (1)............................................................ 68
3.8.8 Using Two 2M Bases and an Independent
4M Base (1)............................................................ 75
3.8.9 Using One 2M Base and an Independent
4M Base (2)............................................................ 84
3.8.10 Using Two 2M Bases and an Independent
4M Base (2)............................................................ 91
3.8.11 Using One 4M Base and an Independent
4M Base (1).......................................................... 100
3.8.12 Using One 4M Base and an Independent
4M Base (2).......................................................... 106
3.8.13 Fastening Extensions ....................................... 112
3.9 Connecting an NXT Base to Other Machine Types
....................................................................... 114
3.9.1 Procedure........................................................... 115
3.9.2 Signal Cable Connecting Diagram
(Other machine type - NXT - Other machine type) 116
3.10 Tray Unit-L ................................................. 117
3.10.1 Adjusting the Height and the Levelness ........... 117
4. Setting Up NXT Machines in Flexa.................. 121
4.1 Introduction .................................................. 121
4.2 General Procedures..................................... 121

QD002-07 Contents
NXT Setup Manual iii
4.2.1 Creating a factory............................................... 121
4.2.2 Creating a line .................................................... 121
4.2.3 Creating a machine ............................................ 122
5. Accessory Software Installation........................ 125
5.1 Introduction................................................... 125
5.1.1 Installation outline............................................... 125
5.2 Required Items............................................. 126
5.2.1 Required hardware............................................. 126
5.3 Installing Fuji Flexa....................................... 128
5.4 Installing the NXT Accessory Software Server 136
5.5 Installing the Realtime Workingrate Buffer
Service........................................................... 145
6. Setting Up Fujitrax Verifier................................ 147
6.1 Introduction................................................... 147
6.2 Required Items............................................. 147
6.2.1 Setting up and running the Central Server......... 147
6.2.2 Adding the NXT to the Fujitrax line configuration 148
6.2.3 Setting the NXT Fujitrax configuration settings .. 150
6.2.4 Registering users for Kit Handy access.............. 151

Contents QD002-07
iv NXT Setup Manual
MEMO:

QD002-07 1. Safety Guideline
NXT Setup Manual 1
1. Safety Guideline
Fuji machines are designed and produced with safety as one of our main considerations.
However, even a perfectly designed machine can be damaged, or someone can still be
injured if the user does not follow the safety rules. It is the responsibility of the user to make
sure all safety rules are followed during operation and maintenance.
Be sure to read these safety rules before operating the machine. Keep this manual close
at hand when operating the machine.
1.1 About Symbols
Toavoidinjury topersonsanddamageto themachine,Fujiemploysanumberofmessages
and symbols that are used in manuals and on the machines. Be sure you understand the
meanings of these symbols before reading the manual.
1.1.1 Degree of Hazards
1.1.2 Examples of the Symbols
Symbol Definition
DANGER Failure to observe this hazard warning will lead to severe
injury or death.
WARNING Failure to observe this hazard warning may lead to severe
injury or death.
CAUTION Failure to observe this hazard warning may lead to
personal injury or damage to the machine.
Symbol Explanation
Hazard
A triangle is used to draw your attention to a hazard. The symbol
inside the triangle indicates the nature of the hazard (in this case,
electrical shock).
Prohibition
A circle with a diagonal line is used to draw your attention to an
operation that is prohibited. The symbol inside the circle indicates
the nature of the operation (in this case, disassembly).
A circle with an exclamation mark is used to draw your attention to to
a mandatory action. In other words, you are required to carefully
carry out the given instructions.

1. Safety Guideline QD002-07
2NXT Setup Manual
1.2 Safety Rules for All Machine Types
DANGER
Do not approach moving parts during automatic or manual
operation
• Do not place hands or other body parts inside the machine
during automatic operation or positioning. Body parts or
clothing may be caught in the machine causing personal injury.
WARNING
Do not insert hands or other body parts into the conveyor
inlets
• Body parts may get caught in the machine resulting in injury.
• If using a single machine independently, installsafety covers or
interlock sensors at the conveyor openings, in accordance with
your local safety regulations, to prevent injuries at the conveyor.
Do not operate the machine with the safety covers or doors
open
• When safety covers or doors are removed, body parts or
clothing may be caught in the machine causing personal injury.
• When maintenance works are completed, return the safety
covers and doors to their original (closed) position.
Always verify the position of the EMERGENCY STOP
buttons before operating the machine
• Always be aware of the positions of the EMERGENCY STOP
buttons so that they can be pressed quickly in case of an
emergency.
Check the safety functions before starting operation
• Before starting the machine check the operation of the
EMERGENCYSTOP button,thesafety switchesonthe covers,
doors and all other machine safety features.
• Contact a Fuji serviceman immediately if any of the safety
functions fails.
Do not remove safety switches or disarm the safety
functions
• Donot shortor removethe machine’ssafety switches. Persons
working on the machine may be seriously injured if operation
commands are issued by mistake.

QD002-07 1. Safety Guideline
NXT Setup Manual 3
Check that there is nobody inside the machine when
working on the machine with two persons or more
• Verify that nobody is within or near the machine before
operating the machine. Operating the machine may cause
injury to the person who is carrying out maintenance.
Do not approach a machine that has stopped moving
• There are times during automatic operation when the machine
may appear to have stopped while it is waiting for a board,
waiting for the next machine, reading marks, transmitting data,
etc. In such cases, once certain conditions are fulfilled, the
machine will begin moving again automatically, so care should
be taken. Only approach the machine after the EMERGENCY
STOP button has been pressed.
• When the message "Ready" displays at the machine display,
the machine will begin to move once certain conditions are
satisfied. Keep in mind that the machine will begin to move
regardless of whether these conditions are satisfied
intentionally or inadvertently.
Do not place hands near the main conveyor
• Hands or other body parts may be caught in the machine.
Always perform maintenance work after turning OFF the
machine power supply.
• Failure to observe this may result in sudden machine
movements or electric shock, and is therefore extremely
dangerous.
Do not insert or remove connectors while power is being
supplied to the machine
• Removingorinsertingconnectorswhilepower issupplied tothe
machine may not only cause damage to the machine, but may
also cause electrical shock.
Stay clear from the machine when it is being lifted
• Never put hands or feet under the machine when the machine
is being raised by means of a jack or other device for leveling or
transport.
WARNING

1. Safety Guideline QD002-07
4NXT Setup Manual
Do not wear gloves made of cloth when operating the
machine
• Rubber gloves will tear when caught by the machine and
prevent hands from being drawn into the machine. Gloves
made of cotton or similarly strong material may cause hands to
be drawn into the machine.
Long hair should be tied back
• Long hair may get caught in running machines.
Hair should be kept short or tied back so that it does not get
caught in the machine.
Turn off the air supply when carrying out maintenance on
cylinders, valves, and filters
• Removing cylinders, valves, or filters without turning the air
supply off, may cause parts or particles to be propelled into the
eyes.
• Besure toturnofftheair supplywhen carryingoutmaintenance
on cylinders, valves, and filters.
Be sure to wear protective glasses when removing parts
from the machine
• Be sure to wear protective glasses when removing or
disassembling parts.
Check the machine monitor and the target axes while
manually operating the machine
• When operating the machine, carefully follow the instructions
that are displayed at the machine display.
• Operating the machine without looking at the machine display
may lead to operating errors or result in damage tothe machine
or products.
Do not touch the servo amp power terminal for at least five
minutes after turning off the power
• The servo amp retains a high voltage even after the power has
been turned off.
• Always wait at least five minutes, and ensure that the CHARGE
lamp is off, before undertaking any work that may result in
contact with the servo amp terminal.
WARNING

QD002-07 1. Safety Guideline
NXT Setup Manual 5
CAUTION
Do not operate the machine after removing or disabling
sensors
• Removing or disabling sensors will disarm the interlock, leading
to collisions and damage to the machine.
Confirm the operational status at the machine messages for
machines that support automatic changeover
• On machines equipped with an automatic changeover system,
it is difficult to ascertain the changeover status from the front of
the machine during operation in production mode. Follow the
instructions that display at the machine monitor
Ensure to use the handle when opening or closing the safety
doors, fences or covers
• Opening or closing the safety doors, fences or covers without
using the handle may result in injury to the hand.
• Opening or closing the safetydoors,fencesorcoverswithforce,
without using the handle may result in damage to the machine.

1. Safety Guideline QD002-07
6NXT Setup Manual
1.3 Safety Rules for NXT
1.3.1 Main Unit
WARNING
Do not insert hands or other body parts into the machine in the
area between feeders especially when there are only a few
feeders present on the feeder pallet.
• Failure to do so could result in injury due to contact with the body
part and the head during movement.
When changing the conveyor width with the module retracted,
do not insert hands in the area near the conveyor
• Fingers may be pinced or caught in the movable conveyor rail,
resulting in serious injury.
When mounting the MCU, ensure that no one is between the
MCU and machine base
• A person could be crushed todeath if caught between the MCU and
base.
When pushing a module onto the base, check that no one is
behind the module
• Apersoncouldbecrushedbetweenthe base andmodule, resulting
in serious injury.
When pushing in a module, do not insert hands between the
module cover support and module
• Fingers may be pinced or caught, resulting in serious injury.
When pushing in a module, do not insert hands between the
module lower front cover and base
• Fingers may be pinced or caught, resulting in serious injury.
When pulling out or pushing in a module, do not insert hands or
other body parts in between modules
• If caught between modules, fingers or other body parts could be cut
or severed.
When working on the module in an opening with the cover off,
ensure that no one pushes or pulls out in the module
• The module may punch, sever, or cause serious injury.

QD002-07 1. Safety Guideline
NXT Setup Manual 7
When working on the base in the opening above the waste tape
box, ensure that no one pulls out a module
• The module may pinch, sever, or cause serious injury.
When working on the base in an opening with the cover off,
ensure that no one pushes or pulls out in the module
• The module may pinch, sever, or cause serious injury.
Do not rotate the module lock knob to [UNLOCK]when a module
is loaded on the MCU.
• If the module moves on the MCU, it could pinch and sever fingers,
and if it falls from the MCU it could cause severe injury or death.
There is a limit to the number of modules that can be pulled out
safely at the same time. (Maximum: Four M3 modules on an 8M
base, or two M3 modules on a 4M base.)
• If the maximum is exceeded, the entire machine may fall over to the
front, possibly resulting in serious physical harm. This is especially
true when the front leveling bolts have not been adjusted.
Do not modify the module stopper mechanism on the base and
remove the module without mounting the MCU first.
• The module could fall from the base causing severe injury or death.
Donotstareatthevisionprocesslightsourceswithnakedeyes.
Wear protective glasses.
• Eye damage may be caused by the light.
Stay off of the base.
• Failure to do so could result in injury.
When handling the MCU, watch out for corners and protrusions.
• Failure to do so could result in injury.
Always be ready to apply the caster brake when handling the
MCU.
• Always use the caster brake when stopping an MCU loaded with a
module.
WARNING

1. Safety Guideline QD002-07
8NXT Setup Manual
When lifting a backup plate, be careful to not put your hands in
the areas between the plate, width-changing ball screw, and
hexagonal shaft. Also, be careful to not cut your hands on the
corners of the conveyor rails.
• Failure to do so could result in injury.
Do not lift a backup plate if you are not strong enough, and
maintain correct lifting posture if you do lift a backup plate.
• Because the backup plates are very heavy, lifting them incorrectly
could result in back or other injuries.
Never insert hands or other body parts into the ductof the waste
tape disposal unit.
• There is a very sharp cutter blade. Exercise extreme caution
especially when carrying the unit.
Two or more people should carry the waste tape disposal unit.
• Maintenanceofthewastetapedisposalunitisusuallyaccompanied
by removing the unit from the machine. Two or more people should
carry the unit because it is very heavy.
Ensure that the work bench where the waste tape disposal unit
is placed is flat.
• The unit may fall to the ground if the work bench is tilted, causing
personnel injury and the machine damages.
Do not touch the Y-axis linear motor in a M6S module
immediately after production is stopped.
• Contact with the shaft or coil section could cause burns. The shaft
and coil section of the Y-axis linear motor remain at high
temperatures even after production is stopped.
People with a heart pacemaker should stay clear of the Y-axis.
• A heart pacemaker could malfunction due to the strong magnetic
field generated by the linear motor for the Y-axis in M6S modules.
Do not disassemble the linear motor used for the Y-axis in the
M6S module.
• Absolutely do not disassemble the linear motor coil and shaft parts.
Injury and/or machine damage may occur by magnetic parts
shooting out due to the strong force of the magnets.
WARNING

QD002-07 1. Safety Guideline
NXT Setup Manual 9
CAUTION
Be careful to not pinch your hands when opening and closing
the front or side covers.
• Failure to do so could result in injury.
Do not insert fingers or other body parts into the gap between
the machine side cover and base.
• Failure to do so could result in injury.
When working in front of the base, ensure that clothing or arms
are not caught on the guide pins on the top of the base to
prevent the risk of injury.
• Failure to do so could result in injury.
When there is no module on the base, do not block the module
position confirmation sensor or module seating confirmation
sensor to activate the air cylinder.
• Air cylinder may activate to move lever or clamper causing
personnel injury.
Do not push the mark camera unit by hand when moving the
placing head.
• The position of the mark camera may be shifted, which negatively
affects the placing accuracy of the machine.
Be careful to not put your hands underneath the nozzle station
when loading it in the machine.
• Failure to do so could result in injury.
Ensure to place the waste tape disposal unit with the duct
upside on the work bench.
• The duct of the unit may creep by its own weight.
Be careful of the magnetic attraction when using a jig near the
linear motor of the M6S.
• Injury could result by a jig being drawn towards the linear motor.
Keep magnetic cards, wristwatches and other precision
machines away from the linear motor of a M6S module.
• Damage to items may occur due to the magneticfield generatedby
a linear motor.

1. Safety Guideline QD002-07
10 NXT Setup Manual
1.3.2 Tray Unit-L
WARNING
When pushing the tray unit-L into the machine, ensure that no
one is between the tray unit-L and machine base.
• A person could be seriously injured or crushed to death if caught
between the tray unit-L and machine.
Lock the caster brake wheneverthe tray unit-L is removed from
the machine.
• Depending on the slope and condition of the floor, the tray unit-L
could roll unexpectedly, possibly resulting in injury.
CAUTION
Be careful to not pinch your fingers when opening or closing
the tray unit-L covers (upper cover, front cover, lower cover,
etc.). Do not leave the doors open while the tray unit-L is
unattended.
• Failure to do so could result in injury.
When operating the handle for adjusting the tray unit-L height,
make sure that hands are not caught between the handle and
cover.
• Failure to do so could result in injury.
When removing or replacing the empty tray box, be careful to
not pinch your hands between the tray unit-L and empty tray
box.
• Failure to do so could result in injury.
Do not insert your hand through the bottom of the tray unit-L
into the inner section where the mechanical parts are.
• Failure to do so could result in injury.

QD002-07 1. Safety Guideline
NXT Setup Manual 11
1.3.3 Tray Unit-M
WARNING
Do not insert hands or other body parts in the space between
the tray unit-Mand the feeder pallet when attaching or removing
the tray unit-M.
• Failure to do so could result in injury.
Use two or more people to lift, carry and position the tray unit-M.
• The tray unit-M is extremely heavy and injury could result if
dropped.
Do not insert hands or other body parts in the side spaces
between the machine and the tray unit-M during automatic
operation.
• Body parts may be pinched or caught, resulting in injury.
CAUTION
Be careful to not pinch or get body parts caught on the tray unit-
M door when opening and closing it. Ensure that the door is
never left open.
• Body parts may be pinched or caught, resulting in injury.

1. Safety Guideline QD002-07
12 NXT Setup Manual
1.4 Safety Labels
To warn the operator of hazards, safety labels are attached to the machine at the positions
indicated in the figure below.
Familiarize yourself with each label and its message before operating the machine.
NXTSAF010Eb
M3(S) Module M6 Module
*1
*1 *1
*1
M6S Module
*1
*1
Çë²»Òª½øÐÐÏßÐԵ綯»úµÄÖáµÄ·Ö½â¡£
´æÔÚ´Åʯ·É³ö£¬µ¼ÖÂÊÜÉ˵ÄΣÏÕ¡£
½Ð¤£-n¶i¦æ½u©Ê¹q˚ʾ÷ªº¶bªº¤À¸Ñ¡C
¦s¦bºÏ¥Û-¸¥X¡A¾É-P¨ü¶Ëªº¦MÀI¡C