
Table of Contents
INTRODUCTION............................................... 2
Manual Accuracy ........................................... 2
Contact Info.................................................... 2
Machine Description ...................................... 2
Identification ................................................... 3
Machine Data Sheet ...................................... 4
SECTION 1: SAFETY....................................... 6
Safety Instructions for Machinery .................. 6
Additional Safety for Boring Machines ........... 8
SECTION 2: POWER SUPPLY ........................ 9
Availability .................................................... 9
Full-Load Current Rating ............................. 9
Circuit Information ....................................... 9
Circuit Requirements for 110V .................... 9
Circuit Requirements for 220V .................... 9
Grounding Requirements .......................... 10
Extension Cords ........................................ 10
Voltage Conversion ................................... 11
SECTION 3: SETUP ....................................... 12
Needed for Setup ......................................... 12
Unpacking .................................................... 12
Inventory ...................................................... 13
Cleanup ........................................................ 13
Site Considerations ...................................... 14
Weight Load .............................................. 14
Space Allocation ........................................ 14
Physical Environment ................................ 14
Electrical Installation .................................. 14
Lighting ...................................................... 14
Lifting & Placing ........................................... 15
Mounting ...................................................... 15
Assembly ..................................................... 16
Dust Collection ............................................. 19
Power Connection........................................ 19
Connecting Power ..................................... 19
Disconnecting Power ................................. 19
Test Run ...................................................... 20
SECTION 4: OPERATIONS ........................... 21
Basic Controls .............................................. 21
Disabling & Locking Switch.......................... 22
Setup Overview............................................ 22
Operation Overview ..................................... 22
Hold-Down Clamps ...................................... 23
Boring Head Setup ...................................... 24
Selecting Boring Head & Bits .................... 24
Replacing Boring Head ............................. 24
Installing & Adjusting Boring Bits .............. 25
Headstock Setup.......................................... 26
Drilling Depth ............................................. 27
Setback Distance ....................................... 27
Operation ................................................... 28
Swing Arm Test Fit & Adjustment ............. 28
Fence Stop Setup ........................................ 29
Determining Number of Hinges ................. 29
Two-Hinge Door ........................................ 30
Three-Hinge Door ...................................... 30
Four-Hinge Door ........................................ 31
SECTION 5: ACCESSORIES ......................... 32
SECTION 6: MAINTENANCE......................... 35
Schedule ...................................................... 35
Cleaning ....................................................... 35
Lubrication ................................................... 35
Headstock Slides ....................................... 36
Depth & Throat Adjustment Shafts ............ 36
Pivot Points ................................................ 36
Boring Head Assembly .............................. 36
SECTION 7: SERVICE ................................... 37
Troubleshooting ........................................... 37
Motor & Electrical ...................................... 37
Operation ................................................... 38
SECTION 8: WIRING...................................... 39
Wiring Safety Instructions ............................ 39
Wiring Diagram ............................................ 40
110V Wiring ............................................... 40
Machine Re-wired for 220V ....................... 40
SECTION 9: PARTS....................................... 41
Body ............................................................. 41
Table ............................................................ 43
Headstock .................................................... 44
Handle .......................................................... 45
Machine Labels ............................................ 46
WARRANTY AND RETURNS ........................ 49