FujiFilm FCR CAPSULA X User manual

All rights reserved. No part of this publication may be reproduced,
stored in a retrieval system, or transmitted in any form or by means,
electronic, mechanical, photocopying, recording or otherwise, with-
out the prior written permission of Fuji Photo Film Co., Ltd. Miyano-
dai Technology Development Center.
FCR ® is a registered trademark of Fuji Photo Film Co., Ltd.
<No part of this manual may be reproduced or transmitted.>
Copyright © 2005 by Fuji Photo Film Co., Ltd.
The relationship between mR (milliroentgen), which is the
unit of radiation, and μC/kg (micro-coulomb/kilogram),
which is the SI derived unit of radiation, is as follows.
1 mR = 0.258μC/kg
FUJI COMPUTED RADIOGRAPHY
Fuji Photo Film Co., Ltd.
Printed in Japan
Service Manual
FCR CAPSULA X/FCR CARBON X
CR-IR 357
Capsula-E(CR-IR 357)
E-Only
Document No. 014-204-01A
1st Edition - Aug. 15, 2005
Revised Edition - Nov. 10, 2005

BLANK PAGE

CR-IR 357 Service Manual
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Capsula-E(CR-IR 357)
E-Only
014-204-01E
11.10.2005 FM4750
1.3 About Notation in the Manual
 Notation of cautions, warnings, etc.
The notation formats of "warning", "caution", "Instruction", "note", and "reference" are shown
below.
WARNING
Used when death or serious injury may occur if the instruction is not observed.
CAUTION
Used when minor or medium levels of physical injury may be incurred if the instruction
is not observed.
Also used when the machine may suffer serious trouble (such as unrecoverable or
difficult-to-recover trouble).
 INSTRUCTION 
Used when the machine may suffer damage, or any failure or malfunction may occur, if the
instruction is not observed.
 NOTE 
Used to indicate the matters that need attention during steps of the procedure.
REFERENCE
Used to indicate terminology or supplemental explanations.
 Indication of Refer To
The " " mark is used to indicate the chapter or section you should refer to.
Its format is as indicated below.
{MC:5.1_Cassette Set Unit}
 Notation in the Manual
In this Service Manual, the CR-IR 357 is sometimes denoted simply as the RU (Reader Unit),
and the CR-IR346/348CL as the CR Console.
1. Handling of This Manual
1.1 About This Manual
 Scope
This Service Manual is applicable to Fuji Computed Radiography CR-IR 357. The machine is
categorized as Class 1 according to IEC classification.
 Notation of Unit Symbols
For notation of unit symbols, metric units set forth in the International Systems of Units (SI) are
used, as a rule. However, metric units that are allowed in the Measurement Law, not in the SI,
are used in some cases.
1.2 Precautions for Handling of This Manual
1. Fuji Photo Film Co., Ltd reserves all rights related to this manual.
2. This manual should be accessible only to technical service personnel
authorized by Fuji Photo Film Co., Ltd.
3. Since this manual contains confidential information of Fuji Photo Film Co.,
Ltd, such as the internal structure of the product, appropriate measures
should be taken to prevent illegal or inappropriate disclosure and/or use of
this manual.
4. The following conducts are prohibited without prior written approval of Fuji
Photo Film Co., Ltd.:
- Copy or transcribe a whole or part of the contents of this manual
- Disclose, furnish, lend, and/or transfer a whole or part of the contents of
this manual to persons other than the afore-described technical service
personnel.
- Use a whole or part of the contents of this manual for purposes other than
technical servicing of the product.
5. Portions of the descriptions in this manual may be revised due to
improvements on the product.

CR-IR 357 Service Manual
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Capsula-E(CR-IR 357)
E-Only
014-204-01E
11.10.2005 FM4750
 Notation of Symbols
- Check/Adjustment indicator: Indicates that it is necessary to check or adjust the
installation location when the part or component
removed is to be reinstalled.
This indicator is placed in the illustration that depicts
the procedures for removing the parts and components.
When you see this indicator, refer to its relevant
" Check/Adjustment Procedures."
- Half-punch indicator: Indicates that it is necessary to align the half-punches
when installing the parts or components.
However, it is not indicated for the half-punches for
improving ease of assembly or preventing erroneous
assembly procedures.
 Servicing Instruments and Tools That Require Inspection/Calibration
The machine should be installed and serviced by use of servicing instruments and tools that
have been inspected and calibrated as appropriate.
If the machine were serviced using servicing instruments and tools that have not been inspected
and calibrated, proper performance of the machine could not be guaranteed.
Servicing instruments and tools that require inspection/calibration are as listed below.
Inspection/calibration procedures should be performed in accordance with the inspection/
calibration manuals described in the ECN Information.
 Instruments and tools that require inspection/calibration
Name Inspection Calibration Servicing instrument inspection/
calibration manual No.
Dosimeter - FF-001
Steel rule (150mm) -FF-005
Steel rule (300mm) -FF-006
Digital tester   FF-012
Calipers  (✽)-FF-015
✽: A block gauge for use in inspection requires calibration.
CHECK1

CR-IR 357 Service Manual
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Contents Safety Precautions
E-Only Capsula-E(CR-IR 357)
014 - 204 - 01 E
11 . 10 . 2005 FM 4750
CR-IR 357 Service Manual - Contents
Safety Precaution
1. Safety Precautions ........................................... Safety-1
1 . 1 General Precautions ............................................................... Safety- 1
1
. 2 Precautions Against Laser Radiation ....................................... Safety- 2
1
. 3 Precautions on Patient Environment ........................................ Safety- 2
1
. 4 Precautions in Retaining the Machine ...................................... Safety- 3
1
. 5 Notes on Supporter Use .......................................................... Safety- 3
2. Labels ................................................................ Safety-4
2 . 1 Laser Precaution Labels ......................................................... Safety- 4
2 . 1 . 1 Laser Precaution Label Attachment Locations ................................Safety- 4
2
. 1 . 2 List of Laser Precaution Labels .......................................................Safety- 5
2 . 2 Ratings Indication Labels ........................................................ Safety- 6
2
. 3 Handling Instruction Labels and Attachment Locations ............ Safety- 7
2 . 3 . 1 Cassette Set Unit ............................................................................Safety- 7
2
. 3 . 2 Erasure Unit ....................................................................................Safety- 7
2
. 3 . 3 Side-Positioning Conveyor Unit .......................................................Safety- 7
2
. 3 . 4 Subscanning Unit ............................................................................Safety- 8
2
. 3 . 5 Light-Collecting Guide .....................................................................Safety- 8
2
. 3 . 6 Scanning Optics Unit .......................................................................Safety- 8
2
. 3 . 7 Covers .............................................................................................Safety- 9
2
. 3 . 8 Cassette Insertion Operation Label, Cassette Right-Justifying
Label ................................................................................................Safety- 9
2
. 3 . 9 Lead Precaution Label ..................................................................Safety- 10
2
. 3 . 10 Power Cable Caution Label ...........................................................Safety- 10
3. Protective Housings Against Laser
Exposure ..........................................................Safety-11
4. CLASSIFICATION ............................................Safety-11
5. Cautions on Electromagnetic Waves ........... Safety-12
5 . 1 Electromagnetic Compatibility (EMC) .................................... Safety- 12
5 . 2 Further information for IEC 60601 - 1 - 2 : 2001 ........................... Safety- 12

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Contents Product Specifications
E-Only Capsula-E(CR-IR 357)
014 - 204 - 01 E
11 . 10 . 2005 FM 4750
Product Specifications
1. Specifications of Machine ..................................Spec-1
1 . 1 Product Code ............................................................................ Spec- 1
1
. 2 Available IP Sizes and Types .................................................... Spec- 1
1
. 3 Available Cassette Types and Sizes .......................................... Spec- 1
1
. 4 List of Optional Items ................................................................ Spec- 1
1
. 5 Product Specifications .............................................................. Spec- 2
1
. 6 Dimensions, Weight, and Center of Gravity ............................... Spec- 2
1
. 7 Moving Means for the Machine ................................................. Spec- 3
1
. 8 Retaining Means for the Machine .............................................. Spec- 3
1 . 8 . 1 Retaining the Machine on Adjustable Feet ........................................Spec- 3
1
. 8 . 2 Retaining the Machine by Use of Anti-Topple Retainer .....................Spec- 4
1 . 9 Environmental Conditions .......................................................... Spec- 5
1
. 10 Electrical Specifications ............................................................ Spec- 5
1
. 11 Servicing Space ........................................................................ Spec- 6
1
. 12 Installation Space ...................................................................... Spec- 6
1 . 12 . 1 For Fixing by Adjustable Feet ............................................................Spec- 6
1
. 12 . 2 Retaining the Machine by the Anti-Topple Retainer ..........................Spec- 7
1
. 12 . 3 Installing the Machine where the Long Cassette Is to Be Used ........Spec- 7
1
. 12 . 4 Using the Supporter ..........................................................................Spec- 8
1 . 13 Disposal .................................................................................... Spec- 9
1 . 13 . 1 Disposal of IP ....................................................................................Spec- 9

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Contents Machine Description (MD)
Capsula-E(CR-IR 357)
014 - 204 - 01 E
11 . 10 . 2005 FM 4750
Machine Description (MD)
1. Machine Overview ..................................................MD-1
1 . 1 Features ......................................................................................MD- 1
1
. 2 System Configuration ................................................................... MD- 1
1
. 3 Overall Machine Configuration and Component Names ...............MD- 2
1 . 3 . 1 External View of Machine .................................................................... MD- 2
1
. 3 . 2 Nomenclature and Functions .............................................................. MD- 2
1
. 3 . 3 Operation Panel Display Screen Contents .......................................... MD- 3
1 . 4 Machine Components ..................................................................MD- 4
1 . 4 . 1 Unit Locations ...................................................................................... MD- 4
1
. 4 . 2 Roller Locations and Conveyance Paths ............................................ MD- 4
1 . 5 I/O Locations and Functional Descriptions ....................................MD- 5
1 . 5 . 1 Cassette Set Unit - 1 ........................................................................... MD- 5
1
. 5 . 2 Cassette Set Unit - 2 ........................................................................... MD- 6
1
. 5 . 3 Cassette Set Unit - 3 ........................................................................... MD- 7
1
. 5 . 4 Erasure Unit ........................................................................................ MD- 8
1
. 5 . 5 Side-Positioning Conveyor Unit - 1 ..................................................... MD- 9
1
. 5 . 6 Side-Positioning Conveyor Unit - 2 ................................................... MD- 10
1
. 5 . 7 Subscanning Unit ...............................................................................MD- 11
1
. 5 . 8 Housing ............................................................................................. MD- 12
1 . 6 Board Locations .........................................................................MD- 13
1 . 6 . 1 Housing ............................................................................................. MD- 13
1
. 6 . 2 Cassette Set Unit .............................................................................. MD- 13
1
. 6 . 3 Erasure Unit ...................................................................................... MD- 13
1
. 6 . 4 Scanning Optics Unit ......................................................................... MD- 14
1
. 6 . 5 Light-Collecting Unit .......................................................................... MD- 14
1
. 6 . 6 Subscanning Unit .............................................................................. MD- 14
1 . 7 System Block Diagram ...............................................................MD- 15

CR-IR 357 Service Manual
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Contents Troubleshooting (MT)
E-Only Capsula-E(CR-IR 357)
014 - 204 - 01 E
11 . 10 . 2005 FM 4750
Troubleshooting (MT)
2. Error Code Table .................................................. MT-11

CR-IR 357 Service Manual
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Contents Service Parts List (SP)
E-Only Capsula-E(CR-IR 357)
014-204-01E
11.10.2005 FM4750
Service Parts List (SP)
How to Use Service Parts List .................................................................SP- 1
INDEX ....................................................................................................SP- 2
01
A COVER 1 ......................................................................................SP- 3
01
B COVER 2 ......................................................................................SP- 4
02
A FRAME 1 ......................................................................................SP- 5
02
B FRAME 2 ......................................................................................SP- 6
02
C FRAME 3 ......................................................................................SP- 7
03
A CASSETTE SET UNIT 1 ...............................................................SP- 8
03
B CASSETTE SET UNIT 2 ...............................................................SP- 9
03
C CASSETTE SET UNIT 3 .............................................................SP- 10
03
D CASSETTE SET UNIT 4 ............................................................. SP- 11
03
E CASSETTE SET UNIT 5 .............................................................SP- 12
03
F CASSETTE SET UNIT 6 .............................................................SP- 13
03
G CASSETTE SET UNIT 7 .............................................................SP- 14
03
H CASSETTE SET UNIT 8 .............................................................SP- 15
03 I CASSETTE SET UNIT 9 .............................................................SP- 16
03
J CASSETTE SET UNIT 10 ...........................................................SP- 17
03
K CASSETTE SET UNIT 11 ............................................................SP- 18
03
L CASSETTE SET UNIT 12 ...........................................................SP- 19
03
M CASSETTE SET UNIT 13 ...........................................................SP- 20
03
N CASSETTE SET UNIT 14 ...........................................................SP- 21
04 A ERASURE UNIT 1 .......................................................................SP- 22
04
B ERASURE UNIT 2 ......................................................................SP- 23
04 C ERASURE UNIT 3 ......................................................................SP- 24
05 A SIDE-POSITIONING CONVEYOR 1 ...........................................SP- 25
05 B SIDE-POSITIONING CONVEYOR 2 ...........................................SP- 26
05 C SIDE-POSITIONING CONVEYOR 3 ...........................................SP- 27
05 D SIDE-POSITIONING CONVEYOR 4 ...........................................SP- 28
05 E SIDE-POSITIONING CONVEYOR 5 ...........................................SP- 29
05 F SIDE-POSITIONING CONVEYOR 6 ...........................................SP- 30
05 G SIDE-POSITIONING CONVEYOR 7 ...........................................SP- 31
05 H SIDE-POSITIONING CONVEYOR 8 ...........................................SP- 32
06 SCANNING OPTICS UNIT ..........................................................SP- 33
07 LIGHT-COLLECTING UNIT .........................................................SP- 34
08 A SUB SCANNING UNIT 1 .............................................................SP- 35
08
B SUB SCANNING UNIT 2 .............................................................SP- 36
08 C SUB SCANNING UNIT 3 .............................................................SP- 37
08 D SUB SCANNING UNIT 4 .............................................................SP- 38
08 E SUB SCANNING UNIT 5 .............................................................SP- 39
08 F SUB SCANNING UNIT 6 .............................................................SP- 40
08 G SUB SCANNING UNIT 7 .............................................................SP- 41
09 A CONTROLLER 1 ........................................................................SP- 42
09
B CONTROLLER 2 ........................................................................SP- 43
09 C CONTROLLER 3 ........................................................................SP- 44
10
CABLE ........................................................................................SP- 45
11
CIRCUIT DIAGRAM ....................................................................SP- 46
12
PARTS NOS. SEARCH TABLE ...................................................SP- 54
13
OPTION ......................................................................................SP- 57
14
JIG ..............................................................................................SP- 58
15
List of Service Parts for Securing and Wiring ...............................SP- 59

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Contents Preventive Maintenance (PM)
E-Only Capsula-E(CR-IR 357)
014-204-01E
11.10.2005 FM4750
Preventive Maintenance (PM)
1. Preventive Maintenance Program .........................PM-1
1.1 How To Use the Preventive Maintenance Volume ......................PM-1
1.2 Notations of Intervals .................................................................PM-1
1.3 Preventive Maintenance Program List ...................................... PM-2
1.3.1 Maintenance Programs for the First Year ......................................... PM-2
1.3.2 Maintenance Programs for the Second Year ................................... PM-3
1.3.3 Maintenance Programs for the Third Year ....................................... PM-5
1.3.4 Maintenance Programs for the Fourth Year ..................................... PM-6
1.3.5 Maintenance Programs for the Fifth Year ......................................... PM-8
1.3.6 Maintenance Programs for the Sixth Year ........................................ PM-9
2. Details of Maintenance Procedures .................... PM-11
2.1 Backing Up the Log .................................................................PM-11
2.2 Checking the Error Log ............................................................PM-13
2.3 Checking the Erasure Lamp Lighting Time ...............................PM-14
3. Checking the Image/Conveyance .......................PM-15
3.1 Check Before Procedures .......................................................PM-15
3.2 Checking the Image/Conveyance ............................................PM-15
3.3 Checking the Output Characters ..............................................PM-17
4. Pulling Out the Machine ......................................PM-18
4.1 Unlocking the Retainers ...........................................................PM-18
4.2 Disconnecting the Cables ........................................................PM-18
5. Removing the Covers ..........................................PM-20
5.1 Removing the Covers (1st/5th Year) ....................................... PM-20
5.2 Removing the Covers (2nd/4th/6th Year) .................................PM-21
5.3 Removing the Covers (3rd Year) ............................................. PM-24
6. Turning OFF the High-Voltage Switch ................PM-25
7. Cassette Set Unit ..................................................PM-26
7.1 Removing the Erasure Unit ..................................................... PM-26
7.2 Removing the Cassette Set Unit ............................................. PM-27
7.3 Preparation for Cleaning of Suction Cups ............................... PM-30
7.4 Cleaning the Suction Cups (Left-Hand) ................................... PM-33
7.5 Cleaning the Suction Cups (Right-Hand) ................................. PM-36
7.6 Cleaning the Rubber Rollers (Small) ....................................... PM-39
7.7 Cleaning the Rubber Rollers ................................................... PM-40
7.8 Installing the Components ........................................................PM-41
7.9 Cleaning the Antistatic Member and Shutter ........................... PM-43
7.10 Replacing the Dumper (Opposite Reference Side) .................. PM-44
7.11 Replacing the Dumper (Reference Side) ................................. PM-45
7.12 Cleaning inside the Machine and the Antistatic Member .......... PM-49
7.13 Reinstalling the Cassette Set Unit ........................................... PM-50
7.14 Cleaning the Dust-Tight Cover Assembly ................................ PM-53
7.15 Replacing the IP Suction Pump ............................................... PM-56
8. Erasure Unit ..........................................................PM-62
8.1 Removing the Filter ................................................................ PM-62
8.2 Cleaning the Filter ................................................................... PM-65
8.3 Replacing the Filter ................................................................. PM-65
8.4 Reinstalling the Filter .............................................................. PM-66
8.5 Cleaning/Replacing the Brush Roller ....................................... PM-68
8.6 Reinstalling the Brush Roller Assembly ....................................PM-71