Fujitsu ASYG09KXCA series User manual

SPLIT TYPE
ROOM AIR CONDITIONER
WALL MOUNTED TYPE
Indoor unit Outdoor unit
ASYG09KXCA
ASYG12KXCA
AOYG09KXCA
AOYG12KXCA
CONTENTS
SPECIFICATIONS. . . . . . . . . . . . . . . . . . .1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . 2
REFRIGERANT SYSTEM DIAGRAM. . . .4
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . 5
ERROR DETECTION . . . . . . . . . . . . . . . .
6
PCB CIRCUIT DIAGRAM . . . . . . . . . . . . .
8
PARTS (INDOOR UNIT) . . . . . . . . . . . . . .9
PARTS (OUTDOOR UNIT) . . . . . . . . . . .18
22
ACCESSORIES . . . . . . . . . . . . . . . . . . .

12016.10.26
SPECIFICATIONS
INDOOR UNIT
OUTDOOR UNIT
Capacity
POWER SUPPLY
Operating current
Operating current
Power consumption
Capacity
Power consumption
EER
Dehumidification
ASYG09KXCA
AOYG09KXCA
2.50 kW
COOLINGHEATING
3.60 kW
Single phase, 230 V, 50 Hz
2.8 A
2.1 A
14.0 A
Max operating current
Max operating current
8.5 A
0.460 kW
5.45 kW/kW
COP
0.630 kW
5.72 kW/kW
1.1 L/h
ASYG12KXCA
AOYG12KXCA
3.40 kW
5.00 kW
4.5 A
3.0 A
16.0 A
9.0 A
0.670 kW
5.09 kW/kW
1.020 kW
4.90 kW/kW
1.2 L/h
ELECTRICAL DATA
COMPRESSOR AND REFRIGERANT
AIR CIRCULATION
DIMENSIONS
TYPE
REFRIGERANT TYPE
Hermetic type, 6 pole,
2-cylinder rotary,
DC brushless motor
DISCRIMINATION
PRECHARGED REFRIGERANT
R32
WEIGHT (with oil) 10.0 kg
9RD138ZCA21
1,820 m3/h
1,975 m3/h
1,975 m3/h
2,230 m3/h
OUTDOOR UNIT Cooling
OUTDOOR UNIT Heating
INDOOR UNIT H x W x D
H x W x DOUTDOOR UNIT
WEIGHT
INDOOR UNIT Net / Shipping
Net / Shipping
20 kg / 24 kg
OUTDOOR UNIT
41 kg / 46 kg
293 x 786 x 378 mm
704 x 820 x 315 mm
NOISE LEVEL
High 46 dB
42 dB
38 dB
28 dB
41 dB
INDOOR UNIT
Cooling
High 670 m3/h
590 m3/h
520 m3/h
350 m3/h
Medium
Low
Quiet
INDOOR UNIT
FAN MOTOR AND REVOLUTION
High
610 rpm
660 rpm
660 rpm
740 rpm
MFD-W65XA2F
MFE-80DVL
1,310 rpm
1,160 rpm
1,050 rpm
780 rpm
Medium
Low
Quiet
OUTDOOR UNIT Cooling
OUTDOOR UNIT Heating
OUTDOOR UNIT Discrimination
INDOOR UNIT
Cooling
High 1,490 rpm
1,300 rpm
1,130 rpm
830 rpm
Medium
Low
Quiet
INDOOR UNIT
Heating
INDOOR UNIT Discrimination
Medium
Low
Quiet
High 48 dB
43 dB
39 dB
30 dB
INDOOR UNIT
Heating
Medium
Low
Quiet
OUTDOOR UNIT Heating
40 dB
43 dB
44 dBOUTDOOR UNIT Cooling
1,300 g
15 m
10 m
MAXIMUM PIPING LENGTH
MAXIMUM PIPING HEIGHT DIFFERENCE

DIMENSIONS
INDOOR UNIT
22016.10.26
Drain hose length : 600 mm
Drain hose diameter
Inside : 12 mm
Outside : 16 mm
600 mm
16
12
786 mm 378 mm
293 mm

OUTDOOR UNIT
32016.09.16
77
820 mm
704 mm
21
400 mm
315 mm
31 12
650 mm

REFRIGERANT
SYSTEM DIAGRAM
2-way valve
Strainer
Strainer
3-way valve
Muffler
Muffler
4-way valve
Expansion valve
Distributor
Heat exchanger
(Indoor unit)
Heat exchanger
(Outdoor unit)
Sensor
Heat exchanger exit
Sub-accumulator
Compressor
Cooling flow
Heating flow
Refrigerant pipe diameter
Liquid : 1/4" (6.35 mm)
Gas : 3/8" (9.52 mm)
42016.10.26
Sensor
Heat exchanger

Fan motor
P650
High pressure switch
Expansion valve coil
FM
PMV
4WV
CM
Compressor
4-Way valve coil
Terminal
1 2 3 L N
Power source
Earth
Thermistor
( Pipe temp. )
Thermistor
( Discharge temp. )
Thermistor
( Outdoor temp. )
P20
P30
P1 P5
W102
W104
W100
W70
W103
W101
P60
W400
W401
W402
S
CR
1 4 5 6 72 3
1 4 5 6 72 3
1 2 3
1 2 3
1 4 52 3
1 4 52 3
1 42 3
1 42 3 1 2 3 1 2 3
Main PCB
Gray or Blue
Red 1
21 2
Red
White
Black
Black
White
Red
Black
White
Green
Green Black Black Black Black Black Black
Red Blue Orange Yellow White
White White Red Black White
Yellow
Brown
FM M M
Thermistor ( Room temp. )
M M M M M M
M M
M M
FM
FM
1 5
1 5
6 1210 8 14 7 13 11 9 1516
6 1210 8 14 7 13 11 9 1516
6 8 101214 7 9 11 13 1524 1618 20222517 19 2123261 5
1 5 6 8 101214 7 9 11 1315 241618 2022 251719 2123 26
12 3 4 5 6 7 8 9 10
12 3 4 5 6 7 8 9 10
12 3 4 5
12 3 4 5
12 3 4 5
12 3 4 5
12 3 4 5
12 3 4 5
1 2 3 4 5
1 2 3 4 5
34 2 1 5
34 2 1 5
34 2 1 5
34 2 1 5
5 4 2 1 3
54 2 1 3 5 1
5 1
1 2 3 4
1234
1234
1234
1234
1234
12 3
12 3
1234
1234
12
12
12
12
12
12
12
12
12
12
12
12
12 3 4 5 6 7
12 3 4 5 6 7
12 3
12 3
1 10
1 10
1 12
1 5
1 5
5 1
5 1
5 1
5 1
1 6
1 6
1 6
1 6
CN39
CN301
7 9
7 9
10 12
10 12
13 16
13 16
17 20
17 20
1 3
1 3
1 3
1 3
1 4
1 4
132
1 5
1 5
5 1
5 1
5 1
5 1
1 4
1 26
1 26
1 26
1 26
1 5
1 5
6 10
6 10
11 15
11 15
1617 18
1617 18
1 5
1 5
6 10
6 10
11 15
11 15
16
16
CN4
CN17
CN38
CN45 CN19 CN16 CN46 CN3
CN5
CN1CN42 CN41
CN29
CN601CN301
CN18
CN34
CN3
CN1 CN2 CN4
Red Black White Yellow Blue
Fan motor
Test
Speaker
Wireless lan adapter
Filter drive
( Right )
Brush drive
Filter drive
( Left )
Louver ( Up/Down )
( Left )
Diffuser
( Left )
Louver
( Left/Right )
Diffuser
( Right )
Louver ( Up/Down )
( Right )
Filter SW
( Left )
Filter SW
( Right ) Switch
PCB
Receiver
PCB
Air cleaner
Grill SW
Air cleaner
power
supply
Pyroelectric
sensor
Indicator
PCB
Thermistor
( Pipe temp. )
Power supply PCB
Main PCB
Side fan ( Right )
Fan L&R Up/Down
Side fan ( Left )
Fan L&R Up/Down
Black
White
Red
Green
1
2
3
4
5
1
2
3
4
5
1
110 10
1
12 3 2 3
+-CN3 CN4
CN1
W5
Earth terminal
Evaporator
Terminal
1
2
3
Thermal fuse
102
Varistor
Fuse
4A 250V
Rectifier
circuit
Serial
communication
circuit
Filter PCB
INDOOR UNIT
OUTDOOR UNIT
CIRCUIT DIAGRAM
2016.10.26 5

BLACK
BLACK
BLACK
BLACK
WHITE
WHITE
WHITE
WHITE
WHITE
GRAY
ORANGE
YELLOW
RED
RED
BLACK
WHITE
YELLOW
BLUE
WHITE
BLACK
BLACK
WHITE
RED
WHITE
WHITE WHITE WHITE WHITE WHITE WHITE WHITE WHITE WHITE WHITE WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
BLACK
BLACK
BLACK
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
BLACK
WHITE
BLACK
YELLOW
YELLOW
YELLOW
YELLOW
YELLOW
BLUE
BLUE
BLUE
BLUE
BLUE
WHITE
WHITE
WHITE
WHITE
WHITE
BLUE
BLUE
BLUE
BLUE
BLUE
YELLOW
YELLOW
YELLOW
YELLOW
YELLOW
YELLOW
YELLOW
YELLOW
YELLOW
YELLOW
BLUE
BLUE
BLUE
BLUE
BLUE
RED
RED
RED
RED
RED
BLACK
BLACK
BLACK
BLACK
BLACK
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
BLACK
BLACK
BLACK
BLACK
BLACK
RED
RED
RED
RED
RED
BLACK
BLACK
BLACK
BLACK
BLACK
RED
RED
RED
RED
RED
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
2
3
4
1
2
1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
5
4
3
2
1
5
4
3
2
1
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
5
4
3
2
1
5
4
3
2
1
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
5
4
3
2
1
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
1
2
3
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
1
2
3
1
2
1
2
1
2
5
4
3
2
1
BLACK
WHITE
PINK
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
5
6
7
1
2
5
4
3
2
1
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
123
123
11
12
13
9
7
5
3
1
10
8
6
4
2
14
15
17
16
18
19
20
21
22
23
24
25
26
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
UL1015
AWG22
GREEN
EARTH
W5
CN1
2013485-1
CN3
B02B-PLIRK-1
CN4
SJH2K-02WSB
CN46
B02B-XNISK-A
CN19
SJH2K-03WSB
CN34
B04B-PARK-1
CN5
B12B-PASK-1
CN42
B5 ( 7-2.3 ) B-XNISK-A
CN29
B02B-XNIRK-B-2
CN1
B2 ( 5.0 ) B-XNISK-A
CN41
SZT15-10WSRE
CN3
B2 ( 5.0 ) B-XNISK-A
CN4
SZT15-10WSRE
CN38
B04B-PLISK-1
CN18
SZW15-16WV
CN3
SZW15-16WV
CN17
SZW15-26WV
CN4
SZW15-18WV
CN2
SZW15-26WV
CN1
B3 ( 4-2 ) B-XNISK-A
CN16
SZW15-26WV
CN45
B3 ( 4-2 ) B-XNISK-A
CN39
SZW15-20WV
CN301
SM06B-PASS-TBT
CN301
S03B-PASK-2
CN1
B03B-PLISK-1
CN601
SM04B-PASK-2
2
4
6
8
10
12
14
16
18
20
19
17
15
13
11
9
TEST
FAN MOTOR
SPEAKER
8
B04B-PASK-1
SM04B-GHS-TB
M
M
M
M
M
M
M
M
7
5
3
1
THERMISTOR ( PIPE TEMP. )
THERMISTOR ( ROOM TEMP. )
FM
3
2
1
TERMINAL
OUTDOOR
UNIT
FILTER PCB
K14VH-1602HSE-FL0
INDICATOR PCB
K14VV-1400HSD-D0
RECEIVER PCB
K14VU-1400HSD-S0
PYROELECTRIC SENSOR
SWITCH PCB
K10CP-1200HSD-SW0
POWER SUPPLY PCB
K14VK-1401HSD-P0
MAIN PCB
ASYG09KXCA : K15BE-1600HSE-C1
ASYG12KXCA : K15BE-1601HSE-C1
WIRELESS LAN
ADAPTER
OPTION
AIR CLEANER
POWE SUPPLY
AIR CLEANER
GRILL SWITCH
TERMAL FUSE
102
FM
M
M
FM
M
M
LEFT SIDE FAN MOTOR
RIGHT SIDE FAN MOTOR
LEFT SIDE LOUVE ( RIGHT / LEFT )
LEFT SIDE LOUVE ( UP / DOWN )
RIGHT SIDE LOUVE ( UP / DOWN )
RIGHT SIDE LOUVE ( RIGHT / LEFT )
FILTER SWITCH ( LEFT )
FILTER SWITCH ( RIGHT )
FILTER DRIVE ( LEFT )
FILTER DRIVE ( RIGHT )
BRUSH DRIVE
DIFFUSER ( RIGHT )
DIFFUSER ( LEFT )
LOUVER ( RIGHT / LEFT )
LOUVER ( UP / DOWN )
( LEFT )
LOUVER ( UP / DOWN )
( RIGHT )
PCB CIRCUIT DIAGRAM
DC24V
D
DC12V
DC12V
DC24V
D
DC12V
DC12V
26
DC12V
DC12V
DC5V
DC5V-2
DC12V
DC5V-2
DC340V
DC20V
A
DC12V
DC5V
DC340V
DC5V
A
DC12V
DC12V-2
DC12V
DC12V
DC5V
A
DC340V
DC340V
A
DC12V
DC5V
CONTROL UNIT
ASYG09KXCA : EZ-016KHSE
ASYG12KXCA : EZ-016LHSE
2016.08.18 6
CN42 DC Fan motor
1
Pin No. Terminal
code
Vm
Function of terminal
Motor power voltage input
Lead wire
color
Red
Black
2
4
5
6
GND
Vcc
Vsp
FG Revolution pulse output
Speed control voltage input
Control power voltage input
GND
White
Yellow
Blue
3
7
CN3
Thermistor Characteristics.
Thermistor ( Pipe temp. )
Thermistor
Temperature
176.0 k 62.9 k 39.6 k
1.1 V 2.2 V 2.8 V
( 20 ) ( 30 )
( 0 )
CN4
Thermistor Characteristics.
Thermistor ( Room temp. ) 33.6 k 12.5 k 8.0 k
1.1 V 2.2 V 2.8 V
Thermistor
Temperature ( 20 ) ( 30 )
( 0 )

W103
B
W104
B
W70
B
W100
B
W101
B
W102
B
W400
BU
W401
BV
W402
BW
L
N
SERIAL
1
2
3
4
5
FRAME FRAME FM
M
CM COMPRESSOR
DC FAN MOTOR
EXPANSION VALVE COIL
PRESSURE SWITCH
THERMISTOR ( PIPE TEMP. )
THERMISTOR ( OUTDOOR TEMP. )
THERMISTOR ( DISCHARGE TEMP. )
POWER SOURCE
AC230V
50Hz
POWER EARTH
TERMINAL
TO INDOOR UNIT
UL1015
AWG16
GREEN
UL1015
AWG14
WHITE
UL1015
AWG14
BLACK
UL1015
AWG20
RED
UL1015
AWG20
WHITE
UL1015
AWG20
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
UL3271
AWG16
BLACK
UL3271
AWG16
WHITE
UL3271
AWG16
RED
BLACK
BLACK
BLACK
RED
WHITE
YELLOW
BROWN
RED
BLUE
ORANGE
YELLOW
WHITE
RED
RED
P1
B04B-PLIRK-1
RED
P5
B03B-PLISK-1
WHITE
P30
B05B-PLISK-1
WHITE
P20
B03B-XNISK-A-1
WHITE
P650
B5 ( 7-2.3 ) B-XASK-1-A
WHITE
P60
B2P3-VH-B-E
BLUE
1
2
3
4
5
6
7
1
2
3
4
5
1
2
1
2
1
2
3
4
1
2
3
INVERTER ASSEMBLY
AOYG09KXCA : EZ-0169HUE
2016.08.01 7
AOYG12KXCA : EZ-016AHUE
MAIN PCB
AOYG09KXCA : K15DC-1600HUE-C1
AOYG12KXCA : K15DC-1601HUE-C1
EMI FILTER
TRCB-25-15-12
3 TURNS
EMI FILTER
ZCAT3035-1330
1 TURN
EMI FILTER
KRFC-13
1 TURN
EMI FILTER
ZCAT1518-0730
1 TURN
WIRE w/TERMINAL (CORE)
1015#22
GREEN
P5
Thermistor Characteristics.
Thermistor ( Outdoor temp. ) 35.2 k 12.6 k 8.0 k
2.6 V 3.8 V 4.1 V
Thermistor
Temperature ( 20 ) ( 30 )
( 0 )
P1
Thermistor Characteristics.
Thermistor ( Pipe temp. ) 16.1 k 6.1 k 4.0 k
1.1 V 2.2 V 2.8 V
Thermistor
Temperature
Thermistor ( Discharge temp. ) 168.6 k 62.6 k 40.0 k
0.4 V 0.9 V 1.2 V
( 20 ) ( 30 )
( 0 )
Cooling ( 1.5sec )
DC V ( 1+, 2- )
Heating ( 1.5sec )
DC V ( 1-, 2+ )
U-V
V-W
U-W
Compressor
Winding Resistance
( 20 )
P650 DC Fan motor
1
Pin No. Terminal
code
Vm
Function of terminal
Motor power voltage input
Lead wire
color
Red
Black
2
4
5
6
GND
Vcc
Vsp
FG Revolution pulse output
Speed control voltage input
Control power voltage input
GND
White
Yellow
Brown
3
7
( 20 )
1(Red) - 2(Blue)
1(Red) - 3(Orange)
1(Red) - 4(Yellow)
1(Red) - 5(White)
46.0
Coil resistance
P30 Expansion valve coil
Recommended drive condition
unipolar draive, 1-2 phase excitation.
DC12V
DC340V
DC15V-1
4-WAY VALVE COIL
DC Resistance 2070 (20 )
10%

●(5) ●(15)
◊
Indoor unit error
●(6) ●(2)
◊
Outdoor unit main PCB model
information error or
communication error
●(6) ●(3)
◊
Inverter error
●(6) ●(4)
◊
Active filter error, PFC circuit error
●(6) ●(5)
◊
Trip terminal L error
●(6) ●(10)
◊
Display PCB microcomputers
communication error
●(7) ●(1)
◊
Discharge temp. sensor error
●(7) ●(2)
◊
Compressor temp. sensor error
●(7) ●(3)
◊
Outdoor unit Heat Ex. liquid temp.
sensor error
●(7) ●(4)
◊
Outdoor temp. sensor error
●(7) ●(5)
◊
Suction Gas temp. sensor error
●(7) ●(6)
◊
•2-way valve temp. sensor error
•3-way valve temp. sensor error
●(7) ●(7)
◊
Heat sink temp. sensor error
●(8) ●(2)
◊
•Sub-cool Heat Ex. gas inlet
temp. sensor error
•Sub-cool Heat Ex. gas outlet
temp. sensor error
●(8) ●(3)
◊
Liquid pipe temp. sensor error
●(8) ●(4)
◊
Current sensor error
●(8) ●(6)
◊
•Discharge pressure sensor error
•Suction pressure sensor error
•High pressure switch error
●(9) ●(4)
◊
Trip detection
●(9) ●(5)
◊
Compressor rotor position
detection error
●(9) ●(7)
◊
Outdoor unit fan motor error
●(9) ●(9)
◊
4-way valve error
●(10) ●(1)
◊
Discharge temp. error
●(10) ●(3)
◊
Compressor temp. error
●(10) ●(4)
◊
High pressure error
●(10) ●(5)
◊
Low pressure error
●(13) ●(2)
◊
Branch boxes error
[Flexible Multi]
Display mode ●: 0.5s ON / 0.5s OFF
◊ : 0.1s ON / 0.1s OFF
( ) : Number of flashing
●(2) ●(6)
◊
Address setting error in wired
remote controller system
●(2) ●(7)
◊
Master unit, slave unit set-up error
[Simultaneous Multi]
●(3) ●(2)
◊
Indoor unit PCB model
information error
●(3) ●(5)
◊
Manual auto switch error
●(4) ●(1)
◊
Room temp. sensor error
●(4) ●(2)
◊
Indoor unit Heat Ex. Middle temp.
sensor error
●(5) ●(1)
◊
Indoor unit fan motor 1 error
(Main fan)
●(5) ●(3)
◊
Drain pump error
●(5) ●(4)
◊
Electric air cleaner reverse VDD
error
●(5) ●(5)
◊
Filter set error
●(5) ●(7)
◊
Damper error
●(5) ●(8)
◊
Intake grille error
●(5) ●(9)
◊
Indoor unit fan motor 2 error
(Left side fan)
●(5) ●(10)
◊
Indoor unit fan motor 3 error
(Right side fan)
If you use a wireless remote control, the lamp
on the photo detector unit will output error codes
by way of blinking patterns.
If you use a wired remote control, error codes
will appear on the remote control display.
See the lamp blinking patterns and error codes
in the table.
An error display is displayed only during operation.
Error display
Error code Description
OPERATION
lamp
(green)
TIMER
lamp
(orange)
ECONOMY
lamp
(green)
●(1) ●(1)
◊
Serial communication error
●(1) ●(2)
◊
•Wired remote controller
communication error
•Server room control
communication error
●(1) ●(5)
◊
Check run unfinished
●(1) ●(6)
◊
Peripheral unit transmission PCB
connection error
●(1) ●(8)
◊
External communication error
●(2) ●(1)
◊
Unit number or Refrigerant circuit
address setting error
[Simultaneous Multi]
●(2) ●(2)
◊
Indoor unit capacity error
●(2) ●(3)
◊
Combination error
●(2) ●(4)
◊
• Connection unit number error
(indoor slave unit)
[Simultaneous Multi]
• Connection unit number error
(indoor unit or branch unit)
[Flexible Multi]
2016.09.15
ERROR DETECTION
8

9 2016.09.12
Intake Grille
Parts numberDescriptionRef
Screw Cap6 9309002074
Louver9 9321370007
5
Diffuser Assy8
7 Under Cover
Bracket Panel
9321363016
9321761003
9321368004
9321411021
1 Remote Control 9382372002
2
4
Remote Control Holder
9318912005
3 Wireless LAN Control 9382167011
INDOOR UNIT
ASYG09KXCA
ASYG12KXCA
PART S
8
6
5
7
9
1
2
3
4