Fujitsu PRIMERGY BX600 S3 Owner's manual

PRIMERGY BX600 S3
Basic Unit
Service Supplement
Edition June 2007

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To ensure a consistently high quality standard and
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which complies with the requirements of the standard
DIN EN ISO 9001:2000.
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Copyright and Trademarks
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Copyright © 2007 Fujitsu Siemens Computers GmbH.
All rights reserved.
Delivery subject to availability; right of technical modifications reserved.
All hardware and software names used are trademarks of their respective manufacturers.

Service Supplement
Contents
1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Documentation overview . . . . . . . . . . . . . . . . . . . . 5
1.2 Notational conventions . . . . . . . . . . . . . . . . . . . . . 7
2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Notes on safety . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Modules with electrostatic-sensitive devices . . . . . . . . 15
3.3 CE conformity . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4 Transporting the basic unit . . . . . . . . . . . . . . . . . . 16
3.5 Notes on mounting the basic unit in the rack . . . . . . . . 16
3.6 Notes on power cabling . . . . . . . . . . . . . . . . . . . . 18
3.7 Environmental protection . . . . . . . . . . . . . . . . . . . 24
4 Replacement routines . . . . . . . . . . . . . . . . . . . . . 27
4.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2 Replacing the midplane . . . . . . . . . . . . . . . . . . . . 30
4.3 Replacing the front control kit . . . . . . . . . . . . . . . . . 38
4.4 Replacing the battery of the management blade . . . . . . . 42
5 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.1 Management blade . . . . . . . . . . . . . . . . . . . . . . . 45
5.2 Spare parts and add-on modules . . . . . . . . . . . . . . . 47

Service Supplement
Contents
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Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Service Supplement 5
1 Preface
The PRIMERGY BX600 S3 basic unit offers slots for up to ten compact server
blades at the front. The rear part of the basic unit accommodates the infra-
structure modules shared by the server blades. These include power supply
units and fans as well as two redundant switch blades and/or pass-thru blades,
and two redundant management blades for flexible network integration and
reliable server management.
The PRIMERGY BX600 S3 basic unit occupies seven height units in a 19-inch
rack.
1.1 Documentation overview
Concept and target groups
This Service Supplement supplements the information contained in the
Operating Manual.
VCAUTION!
The activities described in this manual should only be performed by
specialist personnel with technical training.
IThe installation and removal of the hot-plug components is described in
the Operating Manual supplied with the server.
Service DVD
A service DVD is available for service partners of Fujitsu Siemens Computers.
This DVD contains the following manuals in PDF format:
– the “Safety notes and other important information” manual
– the “Ergonomics” manual
– the Operating Manual for PRIMERGY BX600 S3
– the documentation for the server blade models available for the
PRIMERGY BX600 S3 basic unit
IThese PDF files can also be downloaded from the Internet free of
charge: At http://manuals.fujitsu-siemens.com you will find an overview
page showing the online documentation available on the Internet. You
can go to the PRIMERGY Server documentation by clicking on “industry
standard servers”.

6 Service Supplement
Documentation overview Preface
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Information/Activity Manual
Features and technical data of the server Operating Manual
Installation and initial operation, such as:
– External connections to the basic unit
– Operation
– Configuring the basic unit
– Installing the rack mounting kit
Troubleshooting
Installing/removing all hot-plug components:
– Server blades
– Power supply units
– Fan modules
– Ethernet switch blades
– Ethernet pass-thru blades
– Fibre Channel switch blades
– Fibre Channel pass-thru blades
– Management blades
– KVM blade
Replacement routines:
– Replacing the rear chassis
– Replacing the midplane
– Replacing the front control kit
– Replacing the battery of the management
blade
Service Supplement
Settings
– Management blade
– Spare parts and add-on modules
Detailed safety information Safety manual
Table 1: Overview of the BX600 S3 basic unit documentation

Service Supplement 7
Preface Notational conventions
1.2 Notational conventions
The following notational conventions are used in this manual:
“quotation marks” indicate names of chapters and terms that need to be
emphasized.
Êindicates an activity that must be performed.
VCAUTION! indicates that, if you ignore the information given at this
point, your health, the correct functioning of your
system or the security of your data may be at risk.
Iindicates supplementary information, remarks and tips.
Table 2: Notational conventions

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Service Supplement 9
2Procedure
VCAUTION!
The activities described in this manual should only be performed by
engineers, service personnel or technical specialists.
ÊFirst of all please familiarize yourself with the safety instructions in the
chapter “Important notes” on page 11ff.
ÊMake sure that all the manuals you need (see service DVD) are available,
printing out the PDF files if necessary. You will definitely need the Operating
Manual of the basic unit.
ÊShut down the basic unit correctly, switch it off and pull out the power plugs
as described in the chapter “Replacement routines” on page 27ff.
ÊReplace the defective component as described in the relevant chapter.
ÊConnect the cables to the basic unit.1
ÊConnect the basic unit to the mains.1
ÊStart the basic unit and the server blades.1
ÊIf necessary, configure the operating system as required.1
1These procedures are described in the Operating Manual.

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Service Supplement 11
3 Important notes
This chapter provides safety instructions which you must observe when
handling your system.
3.1 Notes on safety
IThe following safety instructions can also be found in the manual entitled
“Safety”.
This device complies with the relevant safety regulations for data processing
equipment, including electronic office machines for use in an office
environment.
If you have any questions, contact your sales outlet or the Fujitsu Siemens
Computers customer service center.
VCAUTION!
The activities described in this manual should only be performed by
engineers, service personnel or technical specialists. Equipment repairs
should only be performed by qualified staff! Any failure to observe the
guidelines in this manual could endanger the user (through electric
shock, fire hazards) or damage the equipment. Please note that any
unauthorized opening of the device will result in the invalidation of the
warranty and exclusion from all liability.
Before setting up
VCAUTION!
●During installation and before operating the device, observe the
instructions on environmental conditions for your device (see
operating manual).
●If the device is brought in from a cold environment, condensation may
form both inside and on the outside of the machine.
Before operating the device, wait until it is absolutely dry and has
reached approximately the same temperature as the installation site.
Any failure to observe the guidelines in this manual could damage the
equipment.

12 Service Supplement
Notes on safety Important notes
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VCAUTION!
●Transport the device only in its original packaging or in packaging
which protects it from knocks and jolts.
Installation and operation
VCAUTION!
●For your safety, note the warning labels when removing modules
from the server.
●Beware of the energy hazard at the midplane contacts. A short-circuit
on these contacts may damage the system.
●If the basic unit is integrated in a rack installation that receives power
from an industrial (public) power supply network with the IEC309
connector, the (public) power supply protection must comply with the
requirements for the non-industrial (public) power supply networks for
the type A connector.
●For the PRIMERGY BX600 S3 basic unit only 2100W PSUs are
allowed (Product no. A3C40073262)! The 1200W PSUs of the
PRIMERGY BX600 S1 basic unit is not allowed for the PRIMERGY
BX600 S3 basic unit.
The 2100W PSU is not allowed for the PRIMERGY BX600 S1 basic
unit.
●Make sure that the PRIMERGY BX600 S3 basic unit is connected to
the mains for at least one minute before pressing the power ON/OFF
button to switch the system ON.
●The system automatically adjusts to a mains voltage between 200 -
240 V. The system must only be operated if the voltage range set on
the basic unit matches the local mains voltage.
●This device has safety-tested power cables and must only be
connected to 16 Amp grounding outlets, a power distribution unit
(PDU) or CEE outlets.
●If there are not enough grounded power outlets available in the rack,
use power sockets outside of the rack.
●The power switch does not disconnect the device from the mains
voltage. The power cable must therefore be pulled out of the power
outlet.

Service Supplement 13
Important notes Notes on safety
VCAUTION!
●Do not connect or disconnect any data transmission cables during a
thunderstorm (lightning hazard).
●Be careful to ensure that no objects or liquids (e.g. jewelry, paper
clips, coffee etc.) get inside the device (electric shock, short circuit).
●Data cables must be adequately shielded to avoid interference.
●For the LAN wiring, the requirements according to standards
EN 50173 and EN 5017350174-1/2 apply. The minimum requirement
is the use of a protected LAN line of category 5 for 10/10050174Mbps
Ethernet, and/or of category 5e for Gigabit Ethernet. The require-
ments of the specification ISO/IEC 11801 must also be taken into
account.
●In emergencies (e.g. damaged casing, control elements or cable,
penetration of liquids or foreign bodies), switch off the device immedi-
ately, unplug it from the grounded power outlet(s), and contact your
customer service center.
●Proper operation of the device (in accordance with IEC 60950/DIN
EN 60950) is only ensured if the casing is completely assembled and
the installed dummy modules for the unused installation bays have
been put in place (electric shock, cooling, fire protection, interference
suppression).
●Install only system extensions that satisfy the requirements and rules
governing safety, electromagnetic compatibility, and telecommunica-
tions terminal equipment. If you install other extensions, you might
damage the system or violate these safety regulations. Information
on which system extensions are suitable can be obtained from the
customer service center or your sales outlet.
●The components marked with a warning label, e.g. lightning symbol,
should only be opened, removed or exchanged by authorized,
qualified personnel, with the exception of the hot-plug/hot-swap
components.
●If you cause a defect on the device by installing or exchanging system
extensions, the warranty will be invalidated.
●You should only set the resolutions and refresh rates specified in the
operating manual for your monitor. Otherwise, you may damage the
monitor. If you are in any doubt, contact your sales outlet or customer
service center.

14 Service Supplement
Notes on safety Important notes
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Batteries
VCAUTION!
●Incorrect replacement of batteries can lead to risk of explosion. The
batteries must be replaced with an identical battery or with a battery
type recommended by the manufacturer.
●Do not throw batteries into the trash can. Please dispose of them in
accordance with local regulations for special refuse.
●When replacing the lithium battery in the relevant components,
always follow the instructions in this manual.
●All batteries containing pollutants are marked with a symbol (a
crossed-out garbage can). The marking also contains the chemical
symbol of the heavy metal that classifies the battery as a pollutant:
Cd Cadmium
Hg Mercury
Pb Lead
Please note the following:
●Keep this manual and the additional documentation with the device.
If you pass the system on to someone else, you should also give them the
complete documentation.

Service Supplement 15
Important Notes Electrostatic-Sensitive Devices
3.2 Modules with electrostatic-sensitive
devices
Modules with electrostatic-sensitive devices (ESDs) are identified by the
following sticker:
Figure 1: ESD label
When handling modules with ESDs, it is essential that you observe the following
guidelines:
●You must always discharge static build-up, e.g. by touching a grounded
object, before working with such components.
●Any devices or tools that are used must be free of electrostatic charge.
●Always hold components with ESDs at the edges.
●Do not touch any connectors or conduction paths on an ESD.
●Wear a suitable grounding cable that connects you to the external chassis of
the basic unit.
●Place all the components on a pad which is free of electrostatic charge.
IFor a detailed description of how to handle ESD components, see the
relevant European and international standards (EN 61340-5-1,
ANSI/ESD S20.20).
3.3 CE conformity
The system complies with the requirements of the EC directives
89/336/EEC regarding “Electromagnetic compatibility” and
73/23/EEC “Low Voltage Directive”. This is indicated by the CE
certificate label (CE = Communauté Européenne).

16 Service Supplement
Transporting the basic unit Important notes
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3.4 Transporting the basic unit
VCAUTION!
●Transport the PRIMERGY BX600 S3 basic unit only in its original
packaging or in packaging which protects it from knocks and jolts.
Unpack the basic unit only at the place where you want to set it up.
●Ask someone for help with carrying the basic unit.
●Before lifting the basic unit, remove all server blades, all power supply
units and the fan units to reduce the weight.
●Use the handles on the front of the basic unit and the fold-out handles
on the long sides of the basic unit to lift or carry it.
●Never lift or carry the basic unit by the handles on the back.
3.5 Notes on mounting the basic unit in the
rack
VCAUTION!
●Because the basic unit is heavy, at least two people are needed
to safely mount it in the rack.
●Before lifting the basic unit, remove all server blades, all power supply
units and the fan units to reduce the weight.
●Use the handles on the front of the basic unit and the fold-out handles
on the long sides of the basic unit to lift or carry it.
●Never lift or carry the basic unit by the handles on the back of the
basic unit.
●For safety reasons, no more than one unit must be pulled out of the
rack at a time.
●Ensure that the anti-tilt plate is correctly mounted when you set up the
rack.
●The rack may tip over if more than one unit is removed at the same
time.

Service Supplement 17
Important notes Notes on mounting the basic unit in the rac
k
●Before connecting or disconnecting cables, read the notes in the
chapter “Important Notes” in the Technical Manual for the relevant
rack. The Technical Manual for the rack is supplied with the rack.
●The rack must be connected to the mains by an authorized specialist
(electrician).
●If the server system is integrated in a rack installation that receives
power from an industrial (public) power supply network with the
IEC309 connector, the (public) power supply protection must comply
with the requirements for the non-industrial (public) power supply
networks for the type A connector.
●The power supply for the rack should be distributed over the three
phases of a three-phase mains connection.
Phase redundancy is possible in regions, where a single phase
provides 200 - 240V; in other regions with lower single phase voltage,
two phases must be coupled and complete phase redundancy thus is
not possible.

18 Service Supplement
Notes on power cabling Important notes
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3.6 Notes on power cabling
Due to the high power requirements of the BX600 S3 blade server, you must be
careful when arranging the power cabling. Be sure to take into account local
conditions such as mains voltage and UPS solution.
The BX600 S3 basic unit can be fitted with up to four 2100 W power supply
units.
Figure 2: BX600 S3 power supply units
The power supply units PSU1 and PSU2 are provided in the basic configuration
and satisfy the power requirements of a fully populated basic unit in the majority
of cases. To provide a redundant power supply, a third or fourth power supply
unit can be installed (PSU3 and PSU4).
The configuration examples below illustrate different power cabling options for
a BX600 S3 basic unit fitted with four power supply units.
PSU1PSU2
PSU4 PSU3

Service Supplement 19
Important notes Notes on power cabling
Single basic unit with a single phase input
Figure 3: Basic unit with a single phase input
This is the simplest of the configuration options. All 4 power supply units are
connected to the same phase. This would require a single phase providing suffi-
cient power.
This power cabling option does not provide phase redundancy and therefore is
not recommended.
Phase 1

20 Service Supplement
Notes on power cabling Important notes
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Single basic unit with a 3-phase input
Figure 4: Single basic unit with a 3-phase input
This power cabling option provides you with additional phase redundancy for
high-availability configurations. If one phase fails, the power supply units
connected to the other phases remain active. You can get full phase redundancy
with up to three power supply units. You should therefore connect the redundant
power supply units PSU3 and PSU4 to one phase.
This power cabling option is recommended if high availability is required and a
connection via UPS is not possible.
Phase 1 Phase 2 Phase 3