Fujitsu PRIMERGY RX200 S3 Owner's manual

PRIMERGY
PRIMERGY RX200 S3 Server
Service Supplement
Joachim Pichol
Fujitsu Siemens Computers GmbH Paderborn
33094 Paderborn
e-mail: email: [email protected]
Tel.: [phone]
Fax: (++49) 700 / 372 00001
RX200 S3
Sprachen: En
Edition August 2006

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Copyright and Trademarks
Copyright © 2006 Fujitsu Siemens Computers GmbH.
All rights reserved.
Delivery subject to availability; right of technical modifications reserved.
All hardware and software names used are trademarks of their respective manufacturers.

RX200 S3 Service Supplement
Contents
1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Overview of the documentation . . . . . . . . . . . . . . . . . . 5
1.2 Notational conventions . . . . . . . . . . . . . . . . . . . . . . 7
2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . 11
4 Replacing components . . . . . . . . . . . . . . . . . . . . 17
4.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2 Pulling out / removing the server . . . . . . . . . . . . . . . . 17
4.3 Opening/closing the server . . . . . . . . . . . . . . . . . . . 19
4.4 Replacing the control panel kit . . . . . . . . . . . . . . . . . 20
4.5 Replacing the chassis ID / temperature sensor . . . . . . . . . 21
4.6 Replacing the fan backplane . . . . . . . . . . . . . . . . . . 22
4.7 Replacing the SAS backplane for 3.5-inch drives . . . . . . . . 23
4.8 Replacing the SAS backplane for 2.5-inch drives . . . . . . . . 24
4.9 Replacing the power-sharing board (power backplane) . . . . . 25
4.10 Replacing the system board . . . . . . . . . . . . . . . . . . . 27
5 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.1 Control panel board (LED board) . . . . . . . . . . . . . . . . 29
5.2 Backplanes for SAS drives . . . . . . . . . . . . . . . . . . . 30
5.2.1 SAS backplane for 3.5-inch drives . . . . . . . . . . . . . . . 30
5.2.2 SAS backplane for 2.5-inch drives . . . . . . . . . . . . . . . 31
5.3 Fan backplane . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.4 Power-sharing board . . . . . . . . . . . . . . . . . . . . . . 33
6 Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1 Cable overview . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2 Cable layout . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

RX200 S3 Service Supplement 5
1 Preface
The PRIMERGY RX200 S3 is an Intel-based server for mid-tier applications in
server farms. The server is well suited for front end services as well as for use
as an e-mail server, Internet server, or general applications server.
1.1 Overview of the documentation
Concept and target groups
This Service Supplement adds to the information provided in the Operating
Manual, the Options Guide and the Technical Manual for the system board.
VCaution!
The activities described in this manual may only be performed by
specialist personnel with technical training.
IHow to install/remove the hot-plug components is described in the
Operating Manual for the server.
Service DVD
A service DVD PRIMERGY is available for Fujitsu Siemens service partners.
This DVD contains the following manuals as PDF files:
– The “Security” manual
– The Operating Manual for the PRIMERGY RX200 S3
– The Technical Manual for the system board D2300
– The Options Guide for the PRIMERGY RX200 S3
– The Service Supplement for the PRIMERGY RX200 S3
– The “BIOS Setup” manual

6 ServiceSupplement RX200 S3
Overview of the documentation Preface
Information/activity Manual
Performance features and technical data of
the server Operating Manual
Installation and activation, including:
– External connections to the server
– Operation
– Configuration of the server
– Installation of the rack mounting kit
Troubleshooting
Installation/removal of all hot-plug compo-
nents:
– Hot-plug power supply units
– Hot-plug HDD modules
– Hot-plug system fans
Information about the system board:
– Performance features of the system
board
– Connector assignment
– Jumper settings
– Replacing the battery
Technical Manual
Extensions and conversions:
– Extending/replacing main memory
– Installing a second processor/replacing
the processor/heat sink
– Installing accessible drives
– Installing controllers in non-hot-plug PCI
slots
– Installing RemoteView components
Options Guide
Replacing components:
– Replacing the control panel
– Replacing the fan backplane
– Replacing the SAS backplane
– Replacing the power-sharing board
– Replacing the system board
Service Supplement
Settings
Cabling
Table 1: Overview of the RX200 S2 documentation (part 1 of 2)

RX200 S3 Service Supplement 7
Notational conventions
1.2 Notational conventions
The following notational conventions are used in this manual:
BIOS settings BIOS Setup
Detailed security information Security Manual
Italics indicate commands, menu items or software programs.
“Quotation marks” indicate names of chapters and terms that should be
emphasized.
Êtext which follows this symbol describes activities that
must be performed in the order shown.
VCAUTION! pay particular attention to text marked with this symbol.
Failure to observe this warning may endanger your life,
damage the server, or lead to loss of data.
Isupplementaryinformation,remarksandtipsfollowthis
symbol.
Table 2: Notational conventions
Information/activity Manual
Table 1: Overview of the RX200 S2 documentation (part 2 of 2)

RX200 S3 Service Supplement 9
2Procedure
VCAUTION!
The actions described in this manual should only be performed by
engineers, service personnel or technical specialists.
ÊFirst of all please familiarize yourself with the safety instructions in the
chapter “Safety Instructions” on page 11f.
ÊMake sure that all required manuals (see Service-DVD) are available,
printing out the PDF files if necessary. You will definitely need:
– the Operating Manual for the server and
– the Options Guide for the server
– the Technical Manual for the system board.
ÊShut down the server correctly, switch it off, pull out the power plug, and
open the server as described in the chapter “Replacing components” on
page 17ff.
ÊReplace the defective component, as described in the relevant chapter.
ÊClose the server.
ÊConnect up the server cables.1
ÊConnect the server to the mains.1
ÊStart the operating system.1
ÊIf necessary, perform the relevant configuration.1
1These procedures are described in the Operating Manual.

RX200 S3 Service Supplement 11
3 Safety Instructions
IThe following safety instructions can also be found in the manual entitled
“Safety”.
This device complies with the relevant safety regulations for data processing
equipment, including electronic office machines for use in an office
environment.
If you have any questions as to whether you can set up the device in your
particularenvironment, please contactyour salesoutlet or our customerservice
centre.
VCAUTION!
●The actions described in this manual should only be performed by
engineers, service personnel or technical specialists.
●Equipment repairs should only be performed by qualified staff.
●Any failure to observe the guidelines in this manual, and any unautho-
rized openings and improper repairs could expose the user to risks
(e.g. electric shock, fire hazards) and could also damage the
equipment.
●Please note that any unauthorized opening of the device will result in
the invalidation of the warranty and exclusion from all liability.
Before setting up
VCAUTION!
●During installation and before operating the device, observe the
instructions on environmental conditions for your device.
●If the device is brought in froma coldenvironment, condensation may
form both inside and on the outside of the machine.
Before operating the device, wait until it is absolutely dry and has
reached approximately the same temperature as the installation site.
Failure to observe these guidelines can lead to material damage of
the device.
●Transport the device only in its original packaging or in packaging
which protects it from knocks and jolts.

12 ServiceSupplement RX200 S3
Safety Instructions
Installation and operation
VCAUTION!
●If the rack model is integrated in an installation that receives power
from an industrial (public) power supply network with the IEC309
connector, the (public) power supply protection must comply with the
requirementsforthenon-industrial(public)powersupplynetworksfor
the type A connector.
●The server automatically adjusts to a mains voltage between 100 V
and240V.Makesurethatthelocalmainsvoltageis neitherabove nor
below this range.
●This device has safety-tested power cables and must only be
connected to properly grounded power outlets.
●Makesurethat the powersocketon the device or the groundedmains
outlet is freely accessible.
●The power switch does not disconnect the device from the mains
voltage. To completely disconnect it from the mainsvoltage, you must
remove the power plug from the power outlet.
●Always connect the device and the attached peripherals to the same
power circuit. Otherwise yourun the risk of losing data if, for example,
a power outage occurs and the central processing unit is still running
but the peripheral device (e.g. a storage subsystem) has failed.
●Data cables must be adequately shielded to avoid interference.
●For the LAN wiring, the requirements according to standards EN
50173 and EN 50174-1/2 apply. The minimum requirement is the use
of a protected LAN line of category 5 for 10/100 Mbps Ethernet,
and/or of category 5e for Gigabit Ethernet. The requirements of the
specification ISO/IEC 11801 must also be taken into account.
●Route the cables in such a way that they do not form a potential
hazard(tripping)andthattheycannotbe damaged.Whenconnecting
the device, refer to the relevant notes in the operating manual.
●Do not connect or disconnect any data transmission cables during a
thunderstorm (lightning hazard).

RX200 S3 Service Supplement 13
Safety Instructions
VCAUTION!
●Be careful to ensure that no objects (e.g. jewelry, paper clips etc.) or
liquids get inside the device (electric shock, short circuit).
In emergencies (e.g. damaged casing, elements, or cables,
penetration of liquids or foreign bodies), switch off the device immedi-
ately, remove the power connector from the grounded power outlet,
and contact your customer service centre.
●Proper operation of the device (in accordance with IEC 60950/DIN
EN 60950) is only ensured if the casing iscompletely assembled and
the rear covers for the installation openings have been put in place
(electric shock, cooling, fire protection, interference suppression)
●Install only system extensions that satisfy the requirements and rules
governing safety, electromagnetic compatibility, and telecommunica-
tions terminal equipment.
If you install other extensions, you may damage the system or violate
these safety regulations.
Information on which system extensions are suitable can be obtained
from the customer service centre or your sales outlet.
●The components marked with a warning label (e.g. lightning symbol)
mayonly be opened, removed, or exchanged by authorized, qualified
personnel.
●The warranty is invalidated if the device is damaged during the instal-
lation or replacement of system extensions.
●You may set only those resolutions and refresh rates specified in the
operating manual for your monitor.
Otherwise, you may damage the monitor. If you are in any doubt,
contact your sales outlet or customer service centre.

14 ServiceSupplement RX200 S3
Safety Instructions
Batteries
VCAUTION!
●Incorrect replacement of batteries may lead to risk of explosion. The
batteries may only be replaced with identical batteries or with a type
recommended by the manufacturer (see the Technical Manual for the
system board).
●Do not throw batteries into the trash can. They must be disposed of
in accordance with local regulations concerning special waste.
●Replace the lithium battery on the system board in accordance with
the instructions in the Technical Manual for the system board.
●All batteries containing pollutants are marked with a symbol (a
crossed-out garbage can). The marking also contains the chemical
symbol of the heavy metal that determines the classification as a
pollutant:
Cd Cadmium
Hg Mercury
Pb Lead
Notes on handling CDs in CD-ROM/DVD drives
VCAUTION!
●Use only CDs in proper condition in the CD-ROM/DVD drive of your
server to prevent data loss, damage to the device, or injuries.
●Therefore, check each CD for damage, cracks, breakage etc. before
inserting it in the drive.
●Please note that any additional labels applied may change the
mechanical properties of a CD and cause imbalance.
●Damaged and imbalanced CDs canbreak at high drive speeds (data
loss).
●Under certain conditions, sharp-edged pieces of broken CDs can
penetrate the cover of the drive (cause damage to the device) and be
thrown out of the device (therefore causing injury to uncovered body
parts, particularly the face or neck).

RX200 S3 Service Supplement 15
Safety Instructions
ITo protect the CD-ROM/DVD drive and prevent mechanical damage, as
well as premature wearing of the CDs, you should observe the following
advice:
– Only insert the CDs inthe drive when neededand remove them after
use.
– Store the CDs in suitable sleeves.
– Protect the CDs from exposure to heat and direct sunlight.
Note on the laser
The CD-ROM/DVD drive contains a light-emitting diode (LED) classified
according to IEC 825-1:1993:LASER CLASS 1.
Modules with electrostatic-sensitive devices
Electrostatic-sensitive components are identified by the following sticker:
Figure 1: ESD label
VCAUTION!
When you handle components fitted with ESDs, you must observe the
following points under all circumstances:
●Remove the power plug from the power socket before inserting or
removing components containing ESDs.
●You must always discharge static build-up (e.g. by touching a
grounded object) before working with such components.
●The equipment and tools you use must be free of static charge.
●Use a grounding cable designed for this purpose to connect yourself
to the system unit as you install components.

16 ServiceSupplement RX200 S3
Safety Instructions
VCAUTION!
●Always hold components with ESDs at the points marked green
(touch points).
●Do not touch any exposed pins or conductors on a component.
●Place all components on a static-free base.
IYou will find a detailed description of handling ESD components in the
relevant European or international standards (EN 61340-5-1,
ANSI/ESD S20.20).

RX200 S3 Service Supplement 17
4 Replacing components
VCAUTION!
When handling systems and boards, make sure you observe the safety
information in the chapter "Safety Instructions" on page 11ff.
4.1 Preparation
To replace components which are not hot-pluggable, proceed as follows:
ÊExit all applications and shut down the server correctly.
ÊIf your operating system has not switched off the server, press the On/Off
button.
ÊUnplug the power plugs.
4.2 Pulling out / removing the server
Figure 2: Removing the server
ÊUndo the knurled screws (1) and pull the server carefully out of the rack (2)
as far as it will go.
ÊIf the pulled-out server is difficult to access in the rack, remove it completely
from the rack. If you do not want to remove the server, skip this page.
COMPACT
HighSpeed
COMPACT
HighSpeed
1
1
2

18 ServiceSupplement RX200 S3
Pulling out / removing the server Replacing components
VCAUTION!
The server has no cable management in the rack!
Therefore you must unplug all cables connected to server beforeyou
remove it.
VCAUTION!
At least two people are needed to remove the server from the
rack.
Figure 3: Removing the server from the rack
ÊPress in the safety springs (1) on both sides, and carefully pull the server
further toward you (2).
ÊPull the server out of the rails and place it on a table, for example.
COMPACT
HighSpeed
COMPACT
HighSpeed
12

RX200 S3 Service Supplement 19
Replacing components Opening/closing the server
4.3 Opening/closing the server
Figure 4: Removing the housing cover
ÊTo take off the housing cover, press the button (1).
ÊSlide the cover about 1 cm backward (2) and lift it off.
To close the server, follow the instructions above in reverse.
1
2

20 ServiceSupplement RX200 S3
Replacing the control panel kit Replacing components
4.4 Replacing the control panel kit
Requirements
– The server has been switched off
– The power cables have been uplugged
– The housing cover has been removed
Figure 5: Removing the control panel
ÊUndo the knurled screw (1) and unplug the control panel plug (2).
2
1