Fujitsu PRIMERGY CX120 S1 Owner's manual

Service Supplement - English
PRIMERGY CX120 S1 Server
Service Supplement
July 2010

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Copyright and Trademarks
Copyright © 2010 Fujitsu Technology Solutions GmbH.
All rights reserved.
Delivery subject to availability; right of technical modifications reserved.
All hardware and software names used are trademarks of their respective manufacturers.
All rights reserved.
Delivery subject to availability; right of technical modifications reserved.
All hardware and software names used are trademarks of their respective manufacturers.
– The contents of this manual may be revised without prior notice.
– Fujitsu assumes no liability for damages to third party copyrights or other rights arising from
the use of any information in this manual.
– No part of this manual may be reproduced in any form without the prior written permission
of Fujitsu.
Microsoft, Windows, Windows Server, and Hyper V are trademarks or registered trademarks of
Microsoft Corporation in the USA and other countries.
Intel and Xeon are trademarks or registered trademarks of Intel Corporation or its subsidiaries
in the USA and other countries.

PRIMERGY CX120 S1 Service Supplement
Before reading this manual
For your safety
This manual contains important information for safely and correctly using this
product.
Carefully read the manual before using this product. Pay particular attention to
the accompanying manual "Safety notes and other important information" and
ensure these safety notes are understood before using the product.
Keep this manual and the manual "Safety notes and other important
information" in a safe place for easy reference while using this product.
Radio interference
This product is a "Class A" ITE (Information Technology Equipment). In a
domestic environment this product may cause radio interference, in which case
the user may be required to take appropriate measures. VCCI-A
Aluminum electrolytic capacitors
The aluminum electrolytic capacitors used in the product's printed circuit board
assemblies and in the mouse and keyboard are limited-life components. Use of
these components beyond their operating life may result in electrolyte leakage
or depletion, potentially causing emission of foul odor or smoke.
As a guideline, in a normal office environment (25°C) operating life is not
expected to be reached within the maintenance support period (5 years).
However, operating life may be reached more quickly if, for example, the product
is used in a hot environment. The customer shall bear the cost of replacing
replaceable components which have exceeded their operating life. Note that
these are only guidelines, and do not constitute a guarantee of trouble-free
operation during the maintenance support period.
High safety use
This product has been designed and manufactured for general uses such as
general office use, personal use, domestic use and normal industrial use. It has
not been designed or manufactured for uses which demand an extremely high
level of safety and carry a direct and serious risk to life or body if such safety
cannot be ensured.

Service Supplement PRIMERGY CX120 S1
These uses include control of nuclear reactions in nuclear power plants,
automatic airplane flight control, air traffic control, traffic control in mass
transport systems, medical devices for life support, and missile guidance control
in weapons systems (hereafter, "high safety use"). Customers should not use
this product for high safety use unless measures are in place for ensuring the
level of safety demanded of such use. Please consult the sales staff of Fujitsu if
intending to use this product for high safety use.
Measures against momentary voltage drop
This product may be affected by a momentary voltage drop in the power supply
caused by lightning. To prevent a momentary voltage drop, use of an AC
uninterruptible power supply is recommended.
(This notice follows the guidelines of Voltage Dip Immunity of Personal
Computer issued by JEITA, the Japan Electronics and Information Technology
Industries Association.)
Technology controlled by the Foreign Exchange and Foreign Trade
Control Law of Japan
Documents produced by FUJITSU may contain technology controlled by the
Foreign Exchange and Foreign Trade Control Law of Japan. Documents which
contain such technology should not be exported from Japan or transferred to
non-residents of Japan without first obtaining authorization in accordance with
the above law.
Harmonic Current Standards
This product conforms to harmonic current standard JIS C 61000-3-2.
Only for the Japanese market:
About SATA hard disk drives
The SATA version of this server supports hard disk drives with SATA / BC-SATA
storage interfaces. Please note that the usage and operation conditions differ
depending on the type of hard disk drive used.
Please refer to the following internet address for further information on the
usage and operation conditions of each available type of hard disk drive:
http://primeserver.fujitsu.com/primergy/harddisk/

PRIMERGY CX120 S1 Service Supplement
Contents
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Overview of the documentation . . . . . . . . . . . . . . . . . 5
1.2 Notational conventions . . . . . . . . . . . . . . . . . . . . . 7
2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Replacement routines . . . . . . . . . . . . . . . . . . . . . 19
4.1 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1.1 Removing a PRIMERGY CX120 S1 server from the system unit 19
4.1.2 Installing a PRIMERGY CX120 S1 server in the system unit . . 21
4.1.2.1 Rack installation . . . . . . . . . . . . . . . . . . . . . . . 21
4.1.2.2 Network cabling . . . . . . . . . . . . . . . . . . . . . . . 23
4.1.3 Handling server dummy covers . . . . . . . . . . . . . . . . . 26
4.1.3.1 Installing a server dummy cover . . . . . . . . . . . . . . . 26
4.1.3.2 Removing a server dummy cover . . . . . . . . . . . . . . 28
4.1.4 Opening and closing the server . . . . . . . . . . . . . . . . . 29
4.1.4.1 Opening the server . . . . . . . . . . . . . . . . . . . . . . 29
4.1.4.2 Closing the server . . . . . . . . . . . . . . . . . . . . . . 31
4.2 Replacing the front panel module . . . . . . . . . . . . . . . 32
4.3 Replacing the hard disk drives . . . . . . . . . . . . . . . . 34
4.4 Expansion cards . . . . . . . . . . . . . . . . . . . . . . . . 40
4.4.1 Replacing expansion cards . . . . . . . . . . . . . . . . . . . 40
4.4.2 Replacing the PCI riser card . . . . . . . . . . . . . . . . . . . 44
4.5 Replacing the Remote Management Module (RMM3) . . . . 45
4.5.1 Removing the RMM3 module . . . . . . . . . . . . . . . . . . 46
4.5.2 Installing the RMM3 module . . . . . . . . . . . . . . . . . . . 48

Service Supplement PRIMERGY CX120 S1
Contents
4.6 Replacing the processor . . . . . . . . . . . . . . . . . . . . 50
4.6.1 Removing a heat sink . . . . . . . . . . . . . . . . . . . . . . . 51
4.6.2 Removing a processor . . . . . . . . . . . . . . . . . . . . . . 53
4.6.3 Installing a processor . . . . . . . . . . . . . . . . . . . . . . . 56
4.6.4 Installing a heat sink . . . . . . . . . . . . . . . . . . . . . . . 59
4.7 Installing / replacing memory modules . . . . . . . . . . . . 61
4.7.1 Removing a memory module . . . . . . . . . . . . . . . . . . . 63
4.7.2 Installing a memory module . . . . . . . . . . . . . . . . . . . 63
4.8 Replacing the system board . . . . . . . . . . . . . . . . . . 65
4.9 Replacing the power supply unit . . . . . . . . . . . . . . . . 72
5 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.1 Used screws . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.2 Board layout . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.2.1 Front panel board . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.2.2 PCI riser card (D3052-A10) . . . . . . . . . . . . . . . . . . . . 77
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

PRIMERGY CX120 S1 Service Supplement 5
1 Introduction
The PRIMERGY CX120 S1 server is an Intel-based server for small and
medium-sized networks. The compact server casing (only one height unit) as
well as its scalability and security features make the PRIMERGY CX120 S1 the
perfect choice for operational areas data centers, Internet- and application-
hosting.
1.1 Overview of the documentation
Concept and target groups
This Service Supplement completes the information given in the Operating
Manual and the Technical Manual of the system board.
The activities described in this manual may only be performed by service
personnel.
Service DVD
Service partners of Fujitsu Technology Solutions GmbH can order a Service
DVD PRIMERGY. On the DVD the following manuals are available in pdf format:
– The "Safety notes and other important information"manual
– The Operating Manual for PRIMERGY CX1000 S1 / CX120 S1
– The Technical Manual for the system board D3052
(Intel Server Board S5500WB Technical Product Specification)
– The Service Supplement PRIMERGY CX120 S1
– The Service Supplement PRIMERGY CX1000 S1 system unit

6 Service Supplement PRIMERGY CX120 S1
Overview of the documentation
Information/procedure Manual
Detailed safety notes "Safety notes and other
important information"
manual
Features and technical data of the server Operating Manual
Installation and operation, among other things:
– External ports
– Operation
– Configuration of the server
– Rack mounting
Information about the system board:
– Features of the system board
– Board layout
– Jumper settings
– Replacing the battery
Technical Manual
Extensions and upgrades:
– Extending/replacing the main memory
– Installing expansion boards in the PCI slots
– Installing the RMM3 module
Service Supplement
Operating Manual
Network Cabling
Replacement routines:
– Replacing the front panel module
– Replacing the power supply unit
– Replacing HDDs
– Replacing the riser cards / expansion boards
– Replacing the processor / heat sinks
– Replacing the system board
– Replacing RMM3 module
Service Supplement
Board layouts
BIOS setup Technical Manual
Operating Manual
Table 1: Overview of the documentation CX120 S1

PRIMERGY CX120 S1 Service Supplement 7
Notational conventions
1.2 Notational conventions
The following notational conventions are used in this manual:
Text in italics indicates commands or menu items.
"Quotation marks" indicate names of chapters and terms that are being
emphasized.
Êdescribes activities that must be performed in the order
shown.
VCAUTION! pay particular attention to texts marked with this symbol.
Failure to observe this warning may endanger your life,
destroy the system or lead to the loss of data.
Iindicates additional information, notes and tips.

PRIMERGY CX120 S1 Service Supplement 9
2Procedure
VCAUTION!
The actions described in these instructions should only be performed by
service personnel.
ÊFirst of all please familiarize yourself with the safety instructions in the
section chapter "Safety notes" on page 11.
ÊEnsure that all required manuals (see Service DVD) are available, printing
out the PDF files if necessary. You will definitely need the Operating Manual
for the server and the Technical Manual for the system board.
ÊShut down the server correctly, switch it off, remove it from the system unit,
and open the server as described in the section "Opening the server" on
page 29.
ÊReplace the defective component as described in the associated chapter.
ÊClose the server as described in section "Closing the server" on page 31.
ÊReinstall the server in the system unit as described in section "Installing a
PRIMERGY CX120 S1 server in the system unit" on page 21.
ÊStart the operating system as described in the operating manual.

PRIMERGY CX120 S1 Service Supplement 11
3 Safety notes
IThe following safety instructions are also provided in the manual "Safety
notes and other important information".
This device complies with the relevant safety regulations for data processing
equipment.
VCAUTION!
The actions described in this manual should only be performed by
service personnel.
Before starting up
VCAUTION!
●During installation and before operating the device, observe the
instructions on environmental conditions for your device.
●If the device is brought in from a cold environment, condensation may
form both inside and on the outside of the device.
Wait until the device has acclimatized to room temperature and is
absolutely dry before starting it up. Material damage may be caused
to the device if this requirement is not observed.
●Transport the device only in the original packaging or in packaging
that protects it from knocks and jolts.
Installation and operation
VCAUTION!
●This unit should not be operated in ambient temperatures above
35 °C.
●If the unit is integrated into an installation that draws power from an
industrial power supply network with an IEC309 connector, the power
supply's fuse protection must comply with the requirements for non-
industrial power supply networks for type A connectors.
●The unit automatically adjusts itself to a mains voltage in a range of
200 V - 240 V. Ensure that the local mains voltage lies within these
limits.

12 Service Supplement PRIMERGY CX120 S1
Safety notes
VCAUTION!
●This device must only be connected to the rack's internal power
distribution unit, no external power cords.
●Ensure that the PRIMERGY CX1000 S1 system unit is connected to
a properly grounded power outlet close to the device.
●Ensure that the power sockets on the PRIMERGY CX1000 S1
system unit and the properly grounded power outlets are freely
accessible.
●The On/Off button or the main power switch (if present) does not
isolate the device from the mains power supply. To disconnect it
completely from the mains power supply, remove the server from the
PRIMERGY CX1000 S1 system unit and replace it by a dummy cover
(see sections section "Removing a PRIMERGY CX120 S1 server
from the system unit" on page 19 and section "Installing a server
dummy cover" on page 26).
●Data cables must be adequately shielded.
●Ethernet cabling has to comply with EN 50173 and EN 50174-1/2
standards or ISO/IEC 11801 standard respectively. The minimum
requirement is a Category 5 shielded cable for 10/100 Ethernet, or a
Category 5e cable for Gigabit Ethernet.
●Route the cables in such a way that they do not create a potential
hazard (make sure no-one can trip over them) and that they cannot
be damaged. When connecting the server, refer to the relevant
instructions in this manual.
●Never connect or disconnect data transmission lines during a storm
(risk of lightning hazard).
●Make sure that no objects (e.g. jewelry, paperclips etc.) or liquids can
get inside the server (risk of electric shock, short circuit).
●In emergencies (e.g. damaged casing, controls or cables, penetration
of liquids or foreign bodies), switch off the server immediately,
disconnect the PRIMERGY CX1000 S1 system unit from the mains
and contact your sales outlet or customer service team.
●Proper operation of the system (in accordance with IEC 60950-1/2
resp. EN 60950-1/2) is only ensured if the casing is completely
assembled (electric shock, cooling, fire protection, interference
suppression).

PRIMERGY CX120 S1 Service Supplement 13
Safety notes
VCAUTION!
●Only install system expansions that satisfy the requirements and
rules governing safety and electromagnetic compatibility and those
relating to telecommunication terminals. If you install other
expansions, they may damage the system or violate the safety
regulations. Information on which system expansions are approved
for installation can be obtained from our customer service center or
your sales outlet.
●The PRIMERGY CX120 S1 server may only be opened by
authorized, qualified service personnel.
●The warranty is void if the server is damaged during installation or
replacement of system expansions.
●Before installing/removing internal options to/from the server, turn off
the server, all peripheral devices, and any other connected devices.
●Do not damage or modify internal cables or devices. Doing so may
cause a device failure, fire, or electric shock.
●Devices inside the server remain hot after shutdown. Wait for a while
after shutdown before installing or removing internal options.
●The circuit boards and soldered parts of internal options are exposed
and can be damaged by static electricity. Before handling them, first
touch a metal part of the server to discharge static electricity from
your body.
●Do not touch the circuitry on boards or soldered parts. Hold the
metallic areas or the edges of the circuit boards.
●Install the screw removed during installation/detaching Internal
Options in former device/position. To use a screw of the different kind
causes a breakdown of equipment.
●The installation indicated on this note is sometimes changed to the
kind of possible options without notice.

14 Service Supplement PRIMERGY CX120 S1
Safety notes
Batteries
VCAUTION!
●Incorrect replacement of batteries may lead to a risk of explosion. The
batteries may only be replaced with identical batteries or with a type
recommended by the manufacturer (see the technical manual for the
system board).
●Do not throw batteries into the trash can. They must be disposed of
in accordance with local regulations concerning special waste.
●The battery must be disposed of in accordance with local regulations
concerning special waste.
●Replace the lithium battery on the system board in accordance with
the instructions in the technical manual for the system board.
●All batteries containing pollutants are marked with a symbol (a
crossed-out garbage can). In addition, the marking is provided with
the chemical symbol of the heavy metal decisive for the classification
as a pollutant:
Cd Cadmium
Hg Mercury
Pb Lead
Working with CDs/DVDs/BDs and optical drives
When working with external optical drives, these instructions must be followed.
VCAUTION!
●Only use CDs/DVDs/BDs that are in perfect condition, in order to
prevent data loss, equipment damage and injury.
●Check each CD/DVD/BD for damage, cracks, breakages etc. before
inserting it in the drive.
Note that any additional labels applied may change the mechanical
properties of a CD/DVD/BD and cause imbalance.
Damaged and imbalanced CDs/DVDs/BDs can break at high drive
speeds (data loss).

PRIMERGY CX120 S1 Service Supplement 15
Safety notes
Under certain circumstances, sharp CD/DVD/BD fragments can
pierce the cover of the optical drive (equipment damage) and can fly
out of the device (danger of injury, particularly to uncovered body
parts such as the face or neck).
●High humidity and airborne dust levels are to be avoided. Electric
shocks and/or server failures may be caused by liquids such as water,
or metallic items, such as paper clips, entering a drive.
●Shocks and vibrations are also to be avoided.
●Do not insert any objects other than the specified CDs/DVDs/BDs.
●Do not pull on, press hard, or otherwise handle the CD/DVD/BD tray
roughly.
●Do not disassemble the optical drive.
●Before use, clean the optical disk tray using a soft, dry cloth.
●As a precaution, remove disks from the optical drive when the drive
is not to be used for a long time. Keep the optical disk tray closed to
prevent foreign matter, such as dust, from entering the optical drive.
●Hold CDs/DVDs/BDs by their edges to avoid contact with the disk
surface.
●Do not contaminate the CD/DVD/BD surface with fingerprints, oil,
dust, etc. If dirty, clean with a soft, dry cloth, wiping from the center to
the edge. Do not use benzene, thinners, water, record sprays,
antistatic agents, or silicone-impregnated cloth.
●Be careful not to damage the CD/DVD/BD surface.
●Keep the CDs/DVDs/BDs away from heat sources.
●Do not bend or place heavy objects on CDs/DVDs/BDs.
●Do not write with ballpoint pen or pencil on the label (printed) side.
●Do not attach stickers or similar to the label side. Doing so may cause
rotational eccentricity and abnormal vibrations.
●When a CD/DVD/BD is moved from a cold place to a warm place,
moisture condensation on the CD/DVD/BD surface can cause data
read errors. In this case, wipe the CD/DVD/BD with a soft, dry cloth
then let it air dry. Do not dry the CD/DVD/BD using devices such as a
hair dryer.

16 Service Supplement PRIMERGY CX120 S1
Safety notes
●To avoid dust, damage, and deformation, keep the CD/DVD/BD in its
case whenever it is not in use.
●Do not store CDs/DVDs/BDs at high temperatures. Areas exposed to
prolonged direct sunlight or near heating appliances are to be
avoided.
IYou can prevent damage from the optical drive and the CDs/DVDs/BDs,
as well as premature wear of the disks, by observing the following
suggestions:
– Only insert disks in the drive when needed and remove them after
use.
– Store the disks in suitable sleeves.
– Protect the disks from exposure to heat and direct sunlight.
Laser information
The optical drive complies with IEC 60825-1 laser class 1.
VCAUTION!
The optical drive contains a light-emitting diode (LED), which under
certain circumstances produces a laser beam stronger than laser
class 1. Looking directly at this beam is dangerous.
Never remove parts of the optical drive casing!
Modules with Electrostatic-Sensitive Devices
Modules with electrostatic-sensitive devices are identified by the following
sticker:
Figure 1: ESD label
When you handle components fitted with ESDs, you must always observe the
following points:

PRIMERGY CX120 S1 Service Supplement 17
Safety notes
●You must always discharge static build-up (e.g. by touching a grounded
object) before working with such components.
●Any devices or tools that are used must be free of electrostatic charge.
●Wear a suitable grounding cable that connects you to the external chassis of
the system unit.
●Always hold components with ESDs at the edges or at the points marked
green (touch points).
●Do not touch any connectors or conduction paths on an ESD.
●Place all the components on a pad which is free of electrostatic charge.
IFor a detailed description of how to handle ESD components, see the
relevant European or international standards (EN 61340-5-1,
ANSI/ESD S20.20).