Full Boar FBPPW-3200 User manual

KNOW YOUR PRODUCT
WARNING: Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
0819
PETROL PRESSURE
WASHER
• 3200 PSI MAX PRESSURE
• 7HP ENGINE
• 10M HIGH PRESSURE HOSE
INSTRUCTION MANUAL

2
Engine: 7.0 HP, 4-stroke
Displacement: 208cc
Rated flow: 10 l/min
Fuel type: Unleaded petrol 91 RON
Fuel tank capacity: 3.6 litres
Oil type: SAE30, 10W30
Oil sump capacity: 600 ml
Detergent tank: 4.9 litres
Permissible pressure: 3200 psi (220 bar)
Max. inlet water temp.: 50°c
Noise level:93 dB
Gross weight: 28 kg
SPECIFICATIONS - MODEL NO. FBPPW-3200
KNOW YOUR PRODUCT
1
2
3
4
11
5
6
9
10
7
8
12
13
14

3
KNOW YOUR PRODUCT (cont.)
1. Spray gun
2. Spray gun holder (c/w nut & washer)
3. Spray nozzles x 5
4. Spray gun lance
5. Lance holder (c/w nut & washers)
6. Recoil starter
7. Wheel x 2
8. Top handle
9. Hose holder (c/w nut & washers)
10. High pressure hose
11. Air filter
12. Fuel tank
13. Base frame
14. Detergent tank cap
15. Wheel axle, washer & R-clip x 2
16. Spanner
17. Spark plug tool
18. Hex key
19. Handle securing set x 2
20. Oil funnel
21. Fuel funnel
7
10
15
3
16
18 17
9
5
19
2
20
21
8
1
4
13

4
SPECIFICATIONS....................................................... Page 02
KNOW YOUR PRODUCT........................................... Page 02
INTRODUCTION........................................................ Page 05
SAFETY INSTRUCTIONS........................................... Page 05
ASSEMBLY................................................................. Page 09
SET-UP & PREPARATION........................................... Page 11
CONTROLS................................................................ Page 17
MAINTENANCE......................................................... Page 21
STORAGE...................................................................Page 23
TROUBLESHOOTING................................................ Page 25
DESCRIPTION OF SYMBOLS.....................................Page 27
CONTENTS................................................................ Page 27
WARRANTY................................................................ Page 28
TABLE OF CONTENTS

5
Congratulations on purchasing a Full Boar Petrol Pressure
Washer.
Your Full Boar Petrol Pressure Washer FBPPW-3200 is
designed to deliver a consistent high-pressure flow that’s
ideal for on-site cleaning bricks, driveways, patio’s and
pathway’s or washing equipment, cars, boats, motorbikes
with appropriate spray nozzle size for your application.
INTRODUCTION
RISK OF EXPLOSION OR FIRE
What can happen:
• Spilled petrol and its vapours can become ignited from cigarette sparks, electrical
arcing, exhaust gases and hot engine components such as the muffler.
• Heat will expand fuel in the tank which could result in a fire.
• Operating the tool in an explosive environment could result in a fire.
• Muffler exhaust heat can damage painted surfaces, melt any materials sensitive to heat
(such as siding plastic, rubber or vinyl) and damage live plants. Keep hot tool away
from other objects.
• Improperly stored fuel could lead to accidental ignition. Fuel improperly secured could
get into the hands of children or other unqualified persons.
How to prevent it:
• Shut off engine and allow it to cool before adding fuel to the tank.
• Use care when filling the tank to avoid spilling fuel. Move tool away from fuelling area
before starting engine.
• Keep maximum fuel level 20mm below top of tank to allow for expansion.
• Operate and refuel in well ventilated areas free from obstructions. Never re-fuel
indoors.
• Store fuel in a approved container (AS/NZS 2906-1999) for petrol. Store in a secure
location away from the work area. Make sure the container is clearly marked “fuel”.
SAFETY INSTRUCTIONS
WARNING! When using mains-powered equipment, basic safety precautions,
including the following, should always be followed to reduce the risk of fire,
electric shock, personal injury and material damage.
GENERAL SAFETY WARNINGS
Read and understand the manual prior to operating this tool.
Save these instructions and other documents supplied with this tool for future reference.

6
GENERAL SAFETY WARNINGS (cont.)
RISK TO BREATHING
What can happen:
• Breathing exhaust fumes can cause serious injury or death.
How to prevent it:
• Operate tool in a well ventilated area. Avoid enclosed areas.
• Never operate unit in a location occupied by other people or animals.
SAVE THESE INSTRUCTIONS
1) Work area
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b)
Do not operate petrol tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while operating a petrol tool.
Distractions can cause you to lose control.
2) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a
petrol tool. Do not use a power tool while you are tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while operating power tools may result in
serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as a
dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c) Remove any adjusting key or wrench before turning the tool on. A wrench or a key
that is left attached to a rotating part of the petrol tool may result in personal injury.
d) Do not overreach. Keep proper footing and balance at all times. This enables better
control of the petrol tool in unexpected situations.
e) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts.
f) If devices are provided for the connection of dust extraction and collection facilities
ensure that these are connected and properly used. Use of these devices can reduce
dust-related hazards.
3) Petrol tool use and care
a) Do not force the petrol tool. Use the correct petrol tool for your application. The
correct petrol tool will do the job better and safer at the rate for which it was designed.
b) Do not use the petrol tool if the switch does not turn it on and off. Any petrol tool
that cannot be controlled with the switch is dangerous and must be repaired.
c) Turn tool off completely before making any adjustments, changing accessories, or
storing petrol tools. Such preventive safety measures reduce the risk of starting the
petrol tool accidentally. Hair can be caught in moving parts.

7
GENERAL SAFETY WARNINGS (cont.)
d) Store idle petrol tools out of the reach of children and do not allow persons
unfamiliar with the petrol tool or these instructions to operate the petrol tool. Petrol
tools are dangerous in the hands of untrained users.
e) Maintain petrol tools. Check for misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the petrol tool’s operation. If
damaged, have the petrol tool repaired before use. Many accidents are caused by poorly
maintained petrol tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
g) Use the petrol tool, accessories and tool bits etc., In accordance with these
instructions and in the manner intended for the particular type of petrol tool, taking
into account the working conditions and the work to be performed. Use of the petrol
tool for operations different from intended could result in a hazardous situation.
h) This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety.
i) Children should be supervised to ensure that they do not play with the appliance.
4) Service
a) Have your petrol tool serviced by a qualified repair personnel using only identical
replacement parts. This will ensure that the safety of the petrol tool is maintained.
WARNING! The engine and muffler becomes very hot during operation and remains hot
for a while after stopping the engine. Be careful not to touch there components while it is hot. Let
the engine cool before storing indoors.
WARNING! Exhaust contains poisonous carbon monoxide. Do not operate pressure washer
in confined area. Be sure to operate the pressure washer in a well-ventilated environment or with
an aerator. Using a pressure washer indoors will kill you in minutes. Never use in the home or in a
partly enclosed area such as garages. Only use outdoors and far from open windows doors and
vents.
WARNING! Engine exhaust contains carbon monoxide, a poisonous gas that could kill you
in minutes. You cannot smell it, see it, or taste it. Even if you do not smell exhaust fumes, you
could still be exposed to carbon monoxide gas. If you start to feel sick, dizzy, or weak while using
this product, get fresh air right away. See a doctor. You may have carbon monoxide poisoning.
WARNING! Do not operate in hazardous location e.g. Where there may be a risk of
explosion of petrol fumes, leaking gas or explosive dust.
WARNING! Do not refuel while engine is running.
WARNING! Do not operate in a confined area where exhaust gases, smoke or fumes could
reach dangerous concentrations.

8
WARNING! This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.
PRESSURE WASHER SAFETY WARNINGS
RISK OF UNSAFE OPERATION
What can happen
• Unsafe operation of your high pressure cleaner could lead to serious injury or death to you
or others.
• The spray gun/wand is a powerful cleaning tool that could look like a toy to a child.
• Reactive force of spray results in gun/lance movement, potentially causing the operator to
slip, fall or misdirect the spray. Improper control of gun/wand can result in injuries to self,
others and property damage.
How to prevent it
• Become familiar with the operation and controls of the pressure cleaner.
• Keep children away from the pressure cleaner at all times.
• Never modify or remove the safety features of this product.
• Do not operate the machine with missing, broken or unauthorised parts.
• Never leave wand unattended while unit is running.
• Keep work area free of obstacles.
• Stand on stable surface and grip gun/lance firmly. Expect the gun to kick back when
engaged
1) Do not use to pump flammable or explosive liquids such as gasoline, fuel oil,
kerosene,solvents or thinners. Pump should only be used with liquids compatible with
water blaster component materials. Failure to follow to this warning can result in serious
personal injury, death and/or property damage.
2) Water high presser cleaner must be located on a solid level surface. Pump could tip or fall
causing serious injury.
3) Do not hold or suspend pump by means of a discharge pipe. Pipe could break or come
loose.
WARNING!: This appliance has been designed for use with the cleaning agent supplied
or recommended by the manufacturer. The use of other cleaning agents or chemicals may
adversely affect the safety of the appliance.
WARNING!: Do not use the appliance within range of persons unless they wear protective
clothing.
WARNING!: High pressure jets can be dangerous if subject to misuse. The jet must not be
directed at persons, live electrical equipment or the appliance itself.
• Do not direct the jet against yourself or others in order to clean clothes or foot-wear.
• To ensure appliance safety, use only original spare parts from the manufacturer or
approved by the manufacturer.
WARNING!: High pressure hoses, fittings and couplings are important for the safety of the
appliance. Use only hoses, fittings and couplings recommended by the manufacturer.
• Do not use the appliance if a supply cord or important parts of the appliance are
damaged, e.g. safety devices, high pressure hoses, trigger gun.
WARNING!: Water that has flowed through back flow preventer is considered
to be non-potable.

9
Parts required: Top handle (8), Handle securing set x 2 (19)
1. Place the top handle (8) onto the base
frame (13) aligning the holes in the frame
with the holes in the handle.
2. From the handle securing set (19), fit bolts
through the holes and fasten the nuts using
spanner (16) & hex key (18) (fig. 3).
ASSEMBLY
Parts required: Wheel x 2 (7), wheel axle, washer & R-clip x 2 (15)
1. Slide a axle onto the wheel (7) (fig. 1).
2. Slide the axle through the hole in the base
frame (13) wheel bracket and secure in
place with washer and R-clip (fig. 2).
3. Repeat above steps for the opposite side.
Fig. 3
Fig. 2
Fig. 1
WARNING! Ensure the tool has been shut off and completely stopped
before performing any of the following operations.
Wheels & axle
Top handle
WARNING! Some parts are heavy, two-person lift may be required to
avoid injury.

10
Parts required: High pressure hose holder (9).
1. Place hose holder (9) onto top handle (8),
secure with dome nut & washers (fig. 6).
Parts required: Spray gun holder (2) & lance holder (5).
1. Attach the spray gun holder (2) to the top
handle frame (fig. 4).
2. Attach lance holder (5) to base frame (13)
(fig. 5).
ASSEMBLY (cont.)
Fig. 4
Spray gun holder
Fig. 6
High pressure hose holder (9)
Fig. 5

11
SETUP & PREPARATION
Attaching spray gun and lance
Note: Remove and discard the clear shipping caps from the pumps high pressure
threads.
Fig. 7
WARNING! To avoid pump damage, you must assemble the lance to the
spray gun and attach all hoses before you start the engine.
Attaching high pressure hose (10)
1. Uncoil high pressure hose (10) and thread
one end onto the spray gun (1) (fig. 8).
2. Tighten the collar by hand to secure the
hose to the spray gun.
3 Thread the opposite end onto the high
pressure pump outlet (fig. 9).
4. Tighten the collar by hand to secure.
Fig. 8
Fig. 9
1. Thread lance (4) onto spray gun (1) (fig. 7).
2. Tighten the collar by hand to secure the
lance to the spray gun.

12
SETUP & PREPARATION (cont.)
Red –0° Jet Nozzle: Delivers a pinpoint stream of
pressurized water and is extremely powerful. Should only
be used on surfaces that can withstand high pressure
such as concrete or metal.
Yellow –15° Narrow Fan Nozzle: Delivers a powerful
pattern for intense cleaning of small ares. Should only be
used on surfaces and materials that can withstand high
pressure.
Green –25° Medium Fan Nozzle: Delivers a powerful
pattern for intense cleaning of larger ares. Should only
be used on surfaces and materials that can withstand
medium to high pressure from the nozzle.
White – 40° Wide Fan Nozzle: Delivers a less powerful
stream of water. Covers a wide area and should be used
for most general cleaning applications.
Black – Low Pressure Detergent: Delivers the weakest
stream of the five nozzles. Used for detergent and
cleaning solutions.
Spray nozzle selection
Included are five spray nozzles (3), each nozzle is colour coded and provides a
specific spray pattern and pressure for a particular application.
Note: To prevent damage to your surface and to select an appropriate spray
nozzle size for your application, always start with the lowest pressure nozzle size
(white) and continue changing to the higher nozzle size until the best work result is
achieved.
15º
25º
40º
15º
25º
40º
15º
25º
40º
15º
25º
40º
15º
25º
40º

13
1. Pull back and hold quick connector on lance (4) (fig. 10).
2. Insert spray nozzle (3) and release quick connector (fig. 11).
Note: Ensure correct fitment to prevent nozzle being forced out of the connector
by water pressure.
3. To detach, pull back quick connector to eject the spray nozzle.
SETUP & PREPARATION (cont.)
WARNING! Never place hands in front of nozzle. Never grasp hose or
fittings during pressure washer operation. Never attempt to attach or
remove spray gun lance or hose fittings while pressure washer system
is pressurized. Stop engine and lock gun trigger before attempting to
change pressure nozzle.
Attaching spray nozzle (3)
Attaching water supply
Fig. 13Fig. 12
1. Run water through garden hose to remove any foreign matter before attaching
to the pump (fig. 12).
2. Attach garden hose (min. I/D ؽ”) to the inlet on the pump (fig. 13).
Note: The pump requires a minimum water supply of 15 l/min at 20 psi to avoid
damaging the pump due to insufficient water supply.
Fig. 11Fig. 10
WARNING! Never let the engine run without water. Failure to do so may
damage the pump.

14
3. Turn on the water supply.
4. Squeeze trigger on the gun until there is a steady flow of water from the
nozzle (3) (fig. 14). Release the trigger to stop water flow.
Note: The trigger can be locked to prevent
accidental spraying. Disengage trigger lock
before squeezing the trigger (fig. 15).
SETUP & PREPARATION (cont.)
Fig. 14
Fig. 15

15
SETUP & PREPARATION (cont.)
1. Place pressure washer on a flat, level
surface with the engine stopped.
2. Remove the oil filler cap and wipe the
dipstick with a clean rag. Check the oil level
by inserting the dipstick in the filler hole
without screwing it in and then removing it
again (fig. 16).
3. If the oil level is below the end of the
dipstick, refill ( use funnel (20), do not
tip pressure washer) until it registers on
the halfway mark of the dipstick (fig. 17).
Use premium quality 4-stroke engine oil.
Recommended SAE30 or 10W30 for most
climate conditions in Australia.
Note: Low Oil Cutout will shut off the engine
if the oil level becomes lower than required.
This protects your pressure washer engine from operating without proper
lubrication.
If the engine shuts off and oil level is within specifications check to see if the
pressure washer is sitting at an angle that forces oil to shift. Place on an even
surface, if the engine fails to start, the oil level may not be sufficient to deactivate
low oil level sensor. Add oil as described above.
Adding engine oil
Note: The petrol pressure washer is shipped without oil and must be filled before
starting. Engine sump capacity 600 ml. (Use SAE30 or 10W30 oil).
Fig. 16
H
L
H
L
Fig. 17
WARNING! Never use non-detergent oil or 2-stroke engine oil. This may
damage the engine beyond repair.

16
SETUP & PREPARATION (cont.)
Adding fuel
WARNING! Keep away from cigarettes, smoke and sparks when refuelling
the engine. Always refuel in a well-ventilated location.
WARNING! Be careful not to spill fuel when refuelling. Spilled fuel or fuel
vapour may ignite. If any fuel is spilled, make sure the area is dry before
starting the engine.
WARNING! Do not over fill the fuel tank (12).
WARNING! Do not refill tank (12) while engine is running or hot.
Note: Only use unleaded 91 RON (Research Octane Number) petrol. Purchase
fuel in quantities that can be used every 30 days to prevent gum or foaming
inside the container and/or fuel tank.
1. Place the pressure washer on a flat level surface.
2. Ensure the engine is switched OFF.
3. Remove the fuel cap from the top of the
fuel tank (12).
4. Carefully fill the tank (12) with fuel (fig. 18).
5. Fasten the fuel cap and clean any spillage.
UNLEADED
PETROL 91 RON
Fig. 18

17
OPERATION
1. Engine on/off switch –Move the engine
on/off switch to the ON position
(fig. 19).
2. Fuel - Move the fuel lever right,
ON (open) position (fig. 20).
3. Choke - Move the choke lever
to the left, choke (closed) START
position (fig. 20).
Note: If the engine is still hot,
closing the choke is not necessary.
5. Recoil starter - Grip the recoil starter (6)
and slowly pull until resistance is felt, then
pull the recoil starter rapidly. Allow the rope
to rewind slowly and if necessary, repeat
this procedure until the engine
starts (fig. 21).
6. Once started move the choke lever fully
right RUN position.
Starting the engine
WARNING! Ensure you have filled the engine sump with engine oil before
starting the engine. The dipstick must indicate the oil level is at maximum
for the unit to start.
WARNING! Ensure you have connected and turned on the water supply.
Damage to equipment resulting from failure to follow this instruction will
void warranty.
OFF
ON
OFF
ON
Fig. 19
CHOKE
FUEL
Fig. 20
Fig. 21

18
OPERATION (cont.)
Stopping the engine
1. Move the engine on/off switch to the OFF
position (fig. 22).
2. Move the fuel lever left OFF, (closed)
position.
OFF
ON
OFF
ON
Fig. 22
Washing / Cleaning
WARNING! The high pressure stream of water that this machine produces
can cut through skin and its underlying tissues, leading to possible
amputation. Spray gun traps high water pressure, even when the engine is
stopped and water is disconnected, which can cause injury.
1. Firmly grip spray gun (1) with both hands.
WARNING! The spray gun will kick back when the trigger is first pulled.
2. Point the nozzle (3) to a safe direction and squeeze the trigger to begin
spraying.
3. When finished, release the trigger to stop water flow.
Using detergents
Most cleaning tasks can be completed with the pressure washer alone. For
others, it is advantageous to use detergent. Use only liquid detergents designed
specifically for use with pressure washers.
Note: Detergents, soaps, cleaning solvents will not siphon when a high pressure
nozzle is used. Use the low pressure detergent nozzle (black).
1. Prepare detergent solution as recommended by the manufacturer.
2. Remove the detergent tank lid (14) and fill with prepared detergent solution.
Replace the detergent tank lid (14).
3. Lock the trigger and attach the low pressure detergent nozzle to the lance.
4. Unlock and squeeze the trigger to apply detergent. When finished, release
trigger to stop water flow.
WARNING! Always wear approved safety glasses when operating
pressure washer.

19
OPERATION (cont.)
Usage tips
• For most effective cleaning, keep spray nozzle from 200 - 600 mm away from
cleaning surface.
• If you get the spray nozzle too close, especially using high pressure nozzles, you
may damage surface being cleaned.
• Apply a high pressure spray to a small area, and then check the surface for
damage. If no damage is found, it is okay to continue cleaning.
• When using detergents, apply to a dry surface starting at the lower potion of
area to be washed and work upward, using long, even, overlapping strokes.
• Allow detergents to soak in for 3 - 5 minutes before washing and rinsing.
Reapply as needed to prevent surface from drying. To prevent streaking, do not
allow detergent to dry on the surface.
• Wetting the surface before applying detergent is not recommended as it dilutes
the detergent and reduces its cleaning ability.
• To rinse detergents, replace the nozzle with an appropriate high pressure nozzle
(3) (see Spray nozzle selection). Squeeze the trigger and wait for the detergent
to clear. Start at the top of the area to be rinsed, working down the same
overlapping strokes as you used for washing and applying detergent.
• Never use the pressure washer water inlet to siphon detergents.
To flush system
When you have completed the use of detergent;
1. Turn off the engine and fill the detergent tank with water.
2. Remove the nozzle and then start the engine.
3. Point the lance toward a safe direction and squeeze the trigger to flush clean
water through the detergent tank and the system until it is thoroughly clean.
WARNING! Leaving cleaning solutions inside the pressure pump could
damage it. Damaged created by leaving soaps and cleaning solutions
inside the pump can void the warranty.

20
OPERATION (cont.)
Shutting down
1. Stop the engine (see Stopping the engine).
2. Turn off the water supply and disconnect garden hose from pressure washer.
3. Point the lance toward a safe direction and squeeze the trigger to release any
remaining water in the system.
4. Store spray gun and hose on the brackets provided on the frame.
5. Allow engine to cool down before storing.
WARNING! Never turn off water supply with engine running. This will
cause the pressure pump to overheat resulting in internal damage.