Fumex ASE 130 User manual

MANUAL
A18W35_MASE 130_F_EN

© Fumex AB, 2017
2
With provision for changes
CONTENTS
1 Idenficaon
1.1 Manufacturer
1.2 Product name
1.3 Year of manufacture
1.4 Area of use
2 Technical specificaon
2.1 Design
2.2 Funcon
2.3 Technical data
2.4 Security
2.4.1 Acvaon
2.4.2 Hazards
3 Preparaon for use
3.1 Transport and storage
3.2 Installaon and assembly
3.2.1 Assembly
3.2.2 Hose selecon
4 Operang instrucons
4.1 Installaon and startup
4.1.1 Before startup
4.1.2 Assembly and operaon
5 Troubleshoong
5.1 Troubleshoong guide
6 Care instrucons
6.1 Acvaon
6.2 Maintenance
6.2.1 Checklist maintenance
7 Details diagram
8 Accessories
PAGE
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Hereaer, the following symbols will refer to:
Safety instrucons (applicable to people or
productry) that must always be adhered to. Risk
of fatality or risk of personal injury or damage to
property are present.
Instrucons that will provide you with important
informaon for an opmally funconing hose reel.

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1 Idenficaon
1.1 Manufacturer
Fumex AB
Verkstadsvägen 2
931 61 Skelleeå, Sweden
Tel: [phone]
Email: inf[email protected]
1.2 Product name
ASE 130
1.3 Year of manufacture
2018
1.4 Area of use
Fumex ASE is a hose reel intended for evacuaon of exhaust
gases and prevents obtrusive hoses lying on the floor. The
hose reel takes up lile space and can be mounted on the
ceiling or wall.
Explosive gases must not be removed!
To preserve the validity of the product warranty, it is
forbidden to modify or re-engineer the product during the
warranty period without first obtaining prior approval from
Fumex. This is also applicable to any spare parts used which
do not comply with the manufacturer's specificaons.
Damage that is not due to normal use of the product will
result in:
- the warranty being voided.
2 Technical specificaon
2.1 Design
Exhaust hose reel ASE, see Fig. 1.
ASE consists of brackets (1), beams (2),
duct connecon (3), retractor reel device (4) and hose (5).
2.2 Funcon
The exhaust hose reel is designed for use as a sucon device
for vehicle exhausts.
Contaminated air is sucked into the hose by a separate fan
which is connected to the duct connecon. The hose reel ASE
works with a ratchet. This means pulling out the hose to the
desired locked posion and then when you pull the hose again
it releases the lock.
In the locked posion the spring package is in
full force.
Fig. 1

4
13
200
600
o
o
535
25
1412
1374
520
563
965
1510
200
430
o
Fig. 2
2.4 Safety
2.4.1 Acvaon
The product is safe to use. It is designed in such a way that
hazardous parts only occupy restricted areas. Even so, if the
product is not used correctly or as intended, it may be hazar-
dous to the user or cause damage to the product. The user
should therefore be informed and trained to handle the
product’s safety features.
To minimize work-related accidents and injuries during use,
risk reducon has been carried out as follows:
- built-in safety in the design.
- technical protecon such as barriers, etc.
- informaon for use such as user instrucons and labels, etc.
The product/system may only be used in perfect
technical condion and in accordance with the
user instrucons. Faults that may reduce safety
must be eliminated immediately!
In addion to the user instrucons, naonal and
local safety and accident prevenon regulaons
must be followed when operang the product.
2.4.2 Hazards
Note that moving parts in the system always pose
a risk (e.g. cung, clamping or gripping points).
Hose reel ASE 130
Weight*:......................................... 57 kg
Material cross member: ................. Anodised Aluminium
Material other metal: ..................... Steel
Material inlet bearing:.................... Plasc
Material outer bearing: .................. Plasc
Colour bracket (Grey): .................... NCS S8502-B
Colour end caps (Blue): .................. NCS S7020-R90B
Max. liing power: ......................... 30,5 kg
Max. rolled-up hose (Ø200 mm): ... 11 m
Temperature limits
Operang temperature: ................. +5 to +650 °C**
Ambient temperature: ................... +5 to +50 °C
Transport and storage temp:.......... -20 to +50 °C
* Excluding hose.
** Temperature resistance depends on the hose selecon.
For other temperatures, contact Fumex
2.3 Technical data

5
1
(h)
ASE 130 8 33 9
ASE 130 8 41 11
ASE 130 8 49 12
(h)
6 5
7
3
4
2
Fig. 4
Fig. 5
Fig. 3
3 Preparaon for use
3.1 Transport and storage
Protect the hose reel from rain, snow aggressive
atmospheres and other damaging circuimstances.
3.2 Installaon and assembly
3.2.1 Assembly
Assembly may only be carried out under consideraon of
these assembly instrucons and applicable regulaons.
1. Remove all the packaging from the product and leave it
assembled on the pallet.
Item 2-6 does not apply if the reel has been
ordered complete with hose.
When assembling the hose, ensure that the reel
is blocked correctly. Risk of personal injury.
2. Secure the pallet and pre-load the hose reel according
to the table. Turn the drum in the direcon indicated by
the arrow (1, Fig. 3).
3. Remove the hose clamp (2) and rubber sheet (3).
4. Install the hose (5) on the sucon tube (4) using hose
clamps (6).
5. Secure the hose by first placing the rubber cloth (3) around
the hose. Then pull the hose clip (2) through the holes
and around the rubber sheet to lock securely (Fig. 4).
The hose stop should, when in the retracted
posion, rest against the drum and fit between
the end cap and the adjacent hose. Risk of wear.
6. Install the hose stop (7, Fig. 3) in the desired posion.
Release the latch and wind the hose unl it stops against
the hose stop.Check that the hose stop is working and
assembled correctly.
7. Remove the roller from the pallet and install it onto the
ceiling or wall using correctly dimensioned fastening
elements.
Dim. Hose length Bias
Product (mm) (m) (turns)*
* The calculaons only apply when using Fumex original AGX hose,
Fumex 3.2 kg nozzle and an installaon height of 6 metres.
8. Check the roller and the venlaon ducts properly, so
that foreign objects are not present. Remove any such
objects immediately.
9. Seal and install the venlaon ducts directly to the
duct connecon on the roller, or use a hose ASL 200
between the duct and roller (see Accessories).
10. Check that the gaskets and connecons on the roller
and venlaon duct are ght.
11. Install the nozzle.
12. The hose winding reel is ready for use.
Maximum mounng height
- 6 m (h, Fig. 5).

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Problem
1. The hose does not stop
in the correct posion.
2. Leakage sound in bearing.
Possible cause
Hose stop.
The negave pressure in
the system is too high.
Bearing worn out.
Acons
Adjust the posion of hose stop.
Lower the negave pressure (max. 2500 Pa).
Change bearing.
6 Care Instrucons
6.1 Acvaon
Disrupons caused by lack of or faulty
maintenance may result in high costs for the
product.
The checklist for maintenance is designed for normal use of
the product. The recommended intervals are approximate
and refer to the me aer the first startup. Depending on
the changing operang condions between the different
systems, the intervals for recommended maintenance may
differ. The user should therefore determine their own
maintenance intervals.
Please remember that only original spare parts
may be used.
When replacing damaged fasteners, only those of idencal
quality (strength, material) and type may be used.
3.2.2 Hose selecon
Select the appropriate hose length, see table.
If using your own hose, use accessory AES 200,
a hose stop that meets the safety requirements
for the product.
For informaon relang to AES see 8 Accessories.
Max. rolled-up hose Ø200 mm is 11 metres.
4 Operang instrucons
4.1 Installaon and startup
4.1.1 Before startup
Before startup the device, read the instrucons
provided in chapter 2.4 Safety.
4.1.2 Assembly and operaon
Any faults must be recfied before
operaonal startup.
1. Check that any electrical connecons are correctly
performed.
5 Troubleshoong
5.1 Troubleshoong guide

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17181920
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Device
Hose reel
Interval
Daily
Every three
months
Every six
months
Item
1.1
1.2
1.3
1.4
1.5
Inspecon module
Hose
Hose connecons
Hose reel
Duct system
Hose reel
Maintenance instrucons
Check that the hose is intact. Replace if necessary.
Check the fastening on hose connecons.
Look for leaks, damage and wear.
Check the dust build-up and clean if necessary.
Clean the roller externally with a damp cloth.
Date
6.3 Maintenance
6.3.1 Checklist maintenance
7 Details diagram
1. Sha extension
2. Spring pile
3. Spacing sleeve
4. Bracket
5. Bearing retainer
6. Guide bearing
7. Locking mechanism
8. Slide bearings
9. Beam
10. Bracket
11. Connecon
12. Ratchet disc
13. End cap
14. Drum
15. Guard
16. Steering hose
17. Bracket
18. Sucon tube
19. Threaded rod
20. Hose clamp**
21. End cap
22. Hose clamp**
23. Protecve cloth**
24. Hose*
* Accessories AGX hose
** Accessories AES 200

ASES 200 ASE 865
AES 200
ASL 200
phone [phone] │ fax [phone] │ www.fumex.com │ inf[email protected]
8 Accessories
ASES 200 ASE 865
AES 200
ASL 200
Automac mechanical damper.Switches to control the fan/electric dampers.
• 2 x Hose clamps
• 1 x Hose, AGX 200, length ≈ 0,2 m
• 1 x Hose stop
• 1 x Hose clamp for installing the hose
• 2 x Hose clamp for installing the hose stop