FunParts Xpress Go-Kart Manual

revision C
PARTS GUIDE
Written by the J&J Technical Team
Kevin Bell, Dan Hansen, Leon Wilbanks, Eric Hahl.
Manual Design & Layout
Eric Hahl
Part # 1-60-0059
FunParts Xpress
4897 Indian School Rd NE
Suite 150
Salem, OR 97305-1126
Toll Free Phone: [phone]
Phone: [phone]
Toll Free Fax: [phone]
Fax: [phone]
© FunParts Xpress 2007-2008
Also from FunParts Xpress
For Honda engine parts & pricing information see:
FPX GX 140-160-200 Parts & Price Guide - Vol. 1, #1-60-0060
FPX GX 240-270 Parts & Price Guide - Vol. 1, #1-60-0061
Visit our website for updated manuals (PDF Format)
www.jjamusements.com and www.funpartsxpress.com
GO-KART
Updated March 26, 2009

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This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com
Specifications and prices subject to change without notice.
About this guide
This aim of this Parts Guide (#1-60-0059) and the Go-Kart Service Manual (#xx-xxx) is to help you and your maintenance team
keep your Go-Karts in top condition. Following the procedures in the Maintenance Guide and easily finding the parts you need in
this Parts Guide will help you maintain your go-kart fleet for years.

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E-MAIL: [email protected] Internet: http://www.funpartsxpress.com TOLL FREE PHONE ORDERING: 1-800-854-3140 INTERNATIONAL PHONE ORDERING: 1-503-304-8899
Safety First
Proper service and repair procedures are vital to safe, reliable operation of Go-Karts and Bumper Boats as well as personal safety of those performing
repairs. Refer to your Service Manual for servicing and repair information. Always use safe and effective methods. The Parts Guide contains many NOTES,
CAUTIONS and WARNINGS which should be followed along with standard safety procedures to eliminate the possibility of personal injury or improper service
which could be damaging to your equipment or compromise its safety.
It is important to note that repair procedures, techniques, tools and parts for servicing Go-Karts and Bumper Boats as well as the skill and experience of the
individual performing work vary widely. It is not possible to anticipate all conceivable ways or conditions under which Go-Karts and Bumper Boats may be
serviced or to provide cautions to all possible hazards that may result. Standard precautions should be used when handling toxic or flammable fluids, and
safety goggles or other protection should be used during cutting, grinding, chiseling, prying or any other process that can cause material removal or projectiles.
J&J recommends use of safety goggles or approved glasses during all servicing.
All information contained in this Parts Guide is based on the latest product information and prices available at time of printing. We reserve the right to make
changes at any time without notice. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form by any means,
electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of J&J Amusements, Inc. A Corporation of Oregon and
Funparts Xpress. This includes text, figures and tables.

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This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com
Specifications and prices subject to change without notice.
To eliminate unnecessary work, careful reading of the applicable section is recommended beforestarting to service a go-kart, Photographs, diagrams, notes,
cautions, warnings, and detailed descriptions have been included wherever necessary. Nevertheless, even a detailed account has limitations, a certain amount
of basic knowledge is also required for successful work.
Especially note the following:
Dirt
Before removal and disassembly, clean the go-kart. Any dirt entering the engine or other parts will work as an abrasive and shorten the life. For the same
reason, before installing a new part, clean off any dust or metal filings.
Tightening Sequence
Generally, when installing a part with several bolts, nuts or screws, start them all in their holes and tighten them to a snug fit. Then tighten them evenly in a
cross pattern. This is to avoid distortion of the part and/or causing gas or oil leakage. Conversely when loosening the bolts, nuts or screws, first loosen all of
them by about a quarter of turn and then remove them. Where there is a tightening sequence indication in this Service Manual, the bolts, nuts or screws must
be tightened in the order and method indicated.
Torque
When torque values are given in this Service Manual, use them. Either too little or too much torque may lead to serious damage. Use a good quality, reliable
torque wrench.
Force
Common sense should dictate how much force is necessary in assembly and disassembly. If a part seems especially difficult to remove or install, stop and
examine what may be causing the problem. Whenever tapping is necessary, tap lightly using a wooden or plastic-faced mallet. Use an impact driver for screws
(particularly for the removal of screws held by a locking agent) in order to avoid damaging the screw heads. It also may be necessary to apply heat to some
parts held with locking compound.
Edges
Watch for sharp edges, especially during major engine disassembly and assembly. Protect your hands with gloves or a piece of thick cloth when lifting the
engine or turning it over.
High-Flash Point Solvent
A high- flash point solvent is recommended to reduce fire danger. Acommercial solvent commonly available in North America is Stoddard solvent (generic
name). Always follow manufacturer and container directions regarding the use of any solvent.
Gasket, O-Ring
Do not reuse a gasket or 0-ring once it has been in service. The mating surfaces around the gasket should be free of foreign matter and perfectly smooth to
Before Servicing

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E-MAIL: [email protected] Internet: http://www.funpartsxpress.com TOLL FREE PHONE ORDERING: 1-800-854-3140 INTERNATIONAL PHONE ORDERING: 1-503-304-8899
avoid oil or compression leaks.
Liquid Gasket, Non-Permanent Locking Agent
Follow manufacturer’s directions for cleaning and preparing surfaces where these compounds will be used.Apply sparingly. Excessive amounts may block
engine oil passages and cause serious damage. An example of a non-permanent locking agent commonly available in North America is Loctite® Lock’n Seal
(Blue).
Press
A part installed using a press or driver, such as a wheel bearing, should first be coated with oil on its outer or inner circumference so that it will go into place
smoothly.
Oil Seal and Grease Seal
Replace any oil or grease seals that were removed with new ones since removal generally damages seals. When pressing in a seal which has manufacturer’s
marks, press it in with the marks facing out. Seals should be pressed into place using a suitable driver, which contacts evenly with the side of the seal, until the
face of the seal is even with the end of the hole. Always use assembly oil or grease on lip (sealing edge) of any seal prior to assembly.
Circlip, Retaining Ring
Replace any circlips and retaining rings that were removed with new ones, as removal weakens and deforms them. When installing circlips and retaining rings,
take care to compress or expand them only enough to install them and no more.
Cotter Pin
Replace any cotter pins that were removed with new ones since removal deforms and breaks them.
Lubrication
Engine wear is generally at its maximum while the engine is warming up and before all rubbing surfaces have an adequate lubricative film. During assembly,
oil or grease (whichever is more suitable) should be applied to any rubbing surface which has lost its lubricating film. Old grease and dirty oil should be
cleaned off. Deteriorated grease has lost its lubricating quality and may contain abrasive foreign particles.
Do not use just any oil or grease. Some oils and greases in particular should be used only in certain applications and may be harmful if used in an application
for which they are not intended. This manual makes reference to molybdenum disulfide grease (MoS2 ) in the assembly of certain engine and chassis parts.
Always check manufacturer recommendations before using such special lubricants.

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This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com
Specifications and prices subject to change without notice.
Replacement Parts
When there is a replacement instruction, replace these parts with new ones every time they are removed. These replacement parts will be damaged or lose
their original function once removed.
Inspection
When parts have been disassembled, visually inspect these parts for following conditions or other damage. If there is any doubt as to condition of them,
replace them with new ones.
Abrasion Crack Hardening Warp
Bent Dent Scratch Wear
Color change Deterioration Seizure
Specifications
Specification terms are defined as follows:
“Standards”: Show dimensions or performances which brand-new
parts or systems have.
“Service Limits”: Indicate the usable limits. If measurement shows
excessive wear or deteriorated performance, replace the damaged
parts.

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E-MAIL: [email protected] Internet: http://www.funpartsxpress.com TOLL FREE PHONE ORDERING: 1-800-854-3140 INTERNATIONAL PHONE ORDERING: 1-503-304-8899
General Order and Shipment Policy
J&J Amusements, Inc. appreciates our customers. We will do our best to provide quality parts and service. Your business is important to us so we want you to
fully understand our policy guidelines. Remember they are only guidelines: questions, suggestions and even complaints are always welcome.
NEW ACCOUNTS: New accounts are welcome! Open account terms are available to customers upon credit approval. Contact us for a credit application.
Please be sure to furnish accurate, complete, year round mailing and shipping addresses and phone numbers. Credit approval takes approximately 2 weeks.
OPEN ACCOUNT TERMS: Customers with approved credit applications are allowed net prices as long as payment is received within 30 days of invoice date.
A late fee of 1 1/2% per month will be assessed to the balance on any past due invoice. In addition, if your account is 60 days past due can be placed on
CREDIT HOLD UNTIL PAST DUE BALANCE IS RESOLVED.
VISA, MASTERCARD, AMERICAN EXPRESS: For your convenience we accept VISA, MasterCard and American Express. We never charge your credit card
until we ship your order.
BANK WIRE: Please contact us for Bank Wiring instructions. E-mail: [email protected]
ORDERING: It is important to order all parts by correct part number. This will speed your order and help eliminate errors. You may phone, fax or e-mail your
orders.
Phone orders 1-800-854-3140 International orders call 1-503-304-8899
Fax orders 1-800-366-7505 International orders call 1-503-304-1899. To ensure accuracy, fax form in the back of this book must be filled out completely with
customer number, bill to, ship to, phone number and shipping (ground, 2nd day, overnight, overnight Saturday, or truck line). Every line item must have the part
number, quantity and description clearly printed.
E-Mail Orders: [email protected]
Use our Online E-Mail Parts Order Form, e-mail directly to J&J: [email protected]
HOURS: Business hours are 8:00am to 4:30pm Pacific Time Monday thru Friday. Fax and e-mail orders can be received 24 hours a day.
PRICES: J&J Amusements, Inc. makes every effort to offer competitive prices and to maintain pricing for the life of the annual catalog. In some cases, price
adjustments must be made and J&J Amusements, Inc. reserves the right to change pricing without notice.
BACK ORDERS: Back orders are shipped automatically with the same terms as the original order. Back orders will be shipped ASAP unless you elect to batch
all back orders for periodic shipment or cancel all back orders. You must notify J&J Amusements, Inc. in writing if you wish to utilize either of the above options.
SHIPPING: We will endeavor to ship all orders same day and do our best to follow your special shipping instructions. We normally ship orders under 150 lbs.
by UPS. Larger orders will be shipped by freight lines.
COD SHIPMENT: Large orders shipped COD will be divided into two or more cartons. The total COD amount will be pro-rated by value of each carton’s
contents. COD orders of $1,000 or more are shipped cashiers check only. COD charge per box is $9.00.
REFUSED COD SHIPMENTS: Our FULL restocking fee plus freight both ways, will be charged to your next order if you refuse a COD shipment.
BAD CHECKS: Any account having a returned check (for any reason) will be placed on COD cash only. To avoid legal action, the check must be redeemed by
a certified check or bank money order and all returned checks will be charged a $25.00 fee. If legal action is necessary, the customer will be responsible for all
charges incurred in collection.

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This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com
Specifications and prices subject to change without notice.
URGENT PART ORDERS: UPO’s should be submitted only when fastest service is required to provide individual customer satisfaction. UPO’s are given
highest priority handling by J&J Amusements, Inc. This order method should not be used for stocking purposes.All extra shipping and handling charges
incurred will be charged to customer.
SHORTAGES: Must be reported at the time the package is opened - NO EXCEPTIONS. All orders are checked for accuracy after picking and are weighed to
1/10th of an ounce to give us three ways of checking.
HIDDEN DAMAGE: Must be reported at the time the package is opened - NO EXCEPTIONS. ALL BOXES AND PACKING MUST BE SAVED to receive credit
for damages. We will pay shipping charges.
FREIGHT DAMAGE: If packages delivered by freight carrier arrive in broken or mutilated boxes or if shipments are incomplete, be sure the driver notes on
your bill of lading. Claims against freight carriers are made by the recipient, not J&J Amusements, Inc..
RETURNED GOODS POLICY: A Return Merchandise Authorization (RMA#) is required for all returns. NO EXCEPTIONS. The RMA# must be displayed
on exterior of return shipping carton. Only items authorized (listed) on RMA# may be returned. Obsolete and discontinued merchandise cannot be returned
(current merchandise is that which appears in current annual catalog/price book). A 15% restocking fee will be charged on all returns, except for errors made
by J&J Amusements, Inc. Freight will be paid by customer except for shipping errors caused by J&J Amusements, Inc. Returned merchandise must be in good
resale condition, in original J&J Amusements, Inc. package (where applicable) and cannot be altered with customer labels, stickers, numbers etc.. Returned
goods which do not have an RMA# will be refused.
WARRANTY RETURN POLICY: All warranty item returns must be authorized by the Warranty Department and have an assigned RMA# before any
adjustment or credit will be given. The RMA# must appear next to the shipping label on all returned items for proper credit to be issued.All credits issued will
be applied fo future purchases
TAXES: Prices in this book do not include your state, local, or other applicable sales taxes or any other taxes that may be required. The purchaser is
responsible for all tax associated with purchasing goods and must take all steps required to pay directly all taxes due.
DOUBLE CHECK ALL PART NUMBERS AND DESCRIPTIONS BEFORE PLACING ORDER
Please call or e-mail us at [email protected], Toll Free at 1-800-854-3140 or 1-503-304-8899 for assistance.

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E-MAIL: [email protected] Internet: http://www.funpartsxpress.com TOLL FREE PHONE ORDERING: 1-800-854-3140 INTERNATIONAL PHONE ORDERING: 1-503-304-8899
Ordering Information
To Place An Order:
J&J & FPX makes it easy to place your order anytime. Order online, send us a fax, e-mail or give us a call. All orders receive immediate attention and ship
straight to your facility.
The preferred method of ordering is at our Online Store http://www.funpartsxpress.com. If you fax your order, it’s very important to order all parts by correct
part number. This will speed your order and help eliminate errors. You may phone your order using our toll free number, 1-800-854-3140 or fax your order to
1-800-366-7505. For customers outside the US, call 503-304-8899 or fax [phone]. E-Mail, our address is [email protected]
**NOTE ON FAX ORDERS: Fax forms in the back of this book must be filled out completely with customer number, bill to, ship to, phone number and shipping
(ground, 2nd day, overnight, overnight Saturday). Every line item must have the part number, quantity and description. See next page for an order form
example.
Office Hours
Our offices are open to receive phone orders
Pacific 8:00am to 4:30pm
Mountain 9:00am to 5:30pm
Central 10:00am to 6:30pm
Eastern 11:00am to 7:30pm
Greenwich 4:00pm to 12:30am
Geneva 5:00pm to 1:30am
Buenos Aires 1:00pm to 9:30pm
Tokyo 1:00am to 9:30am
Sydney 2:00am to 10:30am
Ordering Procedures:
Follow these simple guidelines, whether you
order Online, Call, Fax or E-mail.
When you Order Online:
Go to http://www.funpartsxpress.com
Use your customer number
Fill out all information correctly
Note shipping method desired
When you call, please have:
Your customer number
Item number and description
Current Parts Manual for quick reference
When you fax:
List customer number, phone number, and
proper bill to and shipping address.
List quantity, item number and description
clearly Note shipping method desired.
When you e-mail:
List customer number and proper bill to and
shipping address.
List quantity, item number and descriptions
clearly.
Note shipping method desired.
List return e-mail address and phone number.
Orders will ship UPS Regular if not stated
otherwise.
Return Policy
ABSOLUTELY NO RETURNS PERMITTED• AFTER 30 DAYS.
RMA NUMBER REQUIRED FOR ALL• RETURNS, ALL ITEMS RECEIVED
WITHOUT RMANUMBER DISPLAYED
ON OUTSIDE OF PACKAGE WILL BE
REFUSED.
NO RETURNS WITHOUT PRIOR• AUTHORIZATION.
Note:
The follow page depicts the Fax Order Form found in the back of this book. It is important that
you include all the information as show on this diagram to ensure properprocerssing of your order
in a timely manner.

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This Parts Book and all Parts Books are available on our internet site: http://www.funpartsxpress.com
Specifications and prices subject to change without notice.
SAMPLE
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FAX ANYTIME - Day or Night
Tool Free (USA) 1-800-366-7505
International 1-503-304-1899
Photocopy this order form. If you wish to confirm receipt call or e-mail: Phone: [phone] or 1-800-854-3140 E-mail: [email protected]
Fax Order Form
For the latest information visit www.funpartsxpress.com and www.jjamusements.com
Date: Time: AM/PM Customer # (Required for all orders) E-mail: @
Bill to: Ship to:
Phone # ( ) - Ext. PO# or Contact Name: FAx # ( ) - Visa M/C Discover AMEX Card Number: Expires: Name on card: Signature:
(Print name exactliy as it appears on the credit card.)
Ship via UPS (please one)
UPS Ground (3-7 days) UPS Red (1 Day) UPS Orange (3 days) UPS Red Saturday (Select areas only) UPS Blue (2 days) INTERNATIONAL
Part # Qty Description Price
1 2 3 4 5 6 7 8
Special instructions:
Sign here
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4
5
6
7
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pecial instructions:
Please be sure to fill in all the required information on this form in a clear manner. (please print neatly) Make sure all credit card information is accurate. Make sure you select the type of shipping otherwise the default shipping is UPS Ground. You are responsible for all content and accuracy. Please note: Your order may not be processed if you have left out any required information.