Furuno GP-170 User manual

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Installation Manual
GPS NAVIGATOR
Model GP-170
SAFETY INSTRUCTIONS ................................................................................................ i
SYSTEM CONFIGURATIONS......................................................................................... ii
EQUIPMENT LISTS........................................................................................................ iv
1. MOUNTING..............................................................................................................1-1
1.1 Display Unit........................................................................................................................1-1
1.2 Antenna Unit ......................................................................................................................1-3
2. WIRING....................................................................................................................2-1
2.1 Grounding ..........................................................................................................................2-1
2.2 External Equipment............................................................................................................2-2
2.3 MAIN Board .......................................................................................................................2-2
3. ADJUSTMENTS ......................................................................................................3-1
3.1 Checking Operation ...........................................................................................................3-1
3.2 Beacon Setup ....................................................................................................................3-3
3.3 DGPS Operation Checking................................................................................................3-7
3.4 Ethernet Setup...................................................................................................................3-8
3.5 Input/Output Signal ..........................................................................................................3-10
3.6 Sound Test.......................................................................................................................3-19
3.7 How to Set Dual Configuration.........................................................................................3-19
APPENDIX 1 DIGITAL INTERFACE (IEC 61162-1 EDITION 4 (2010-11))..............AP-1
PACKING LISTS ......................................................................................................... A-1
OUTLINE DRAWINGS ................................................................................................ D-1
INTERCONNECTION DIAGRAMS.............................................................................. S-1

The paper used in this manual
is elemental chlorine free.
・FURUNO Authorized Distributor/Dealer
9 52 Ashihara cho,
Nishinomiya, 662 8580, JAPAN
A
:
JUN
2014
.
Printed in Japan
All rights reserved.
Pub. No.
IME-44820-A
(
TAHA
)
GP-170
0 0 0 1 7 7 7 3 7 1 0

i
SAFETY INSTRUCTIONS
T
he installer must read the appropriate safety instructions before attempting to install the equipment.
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
WARNING
CAUTION
Warning, Caution Prohibitive Action Mandatory Action
(Examples of symbols)
WARNING
Do not disassemble or modify
the equipment.
Fire, electrical shock or serious
injury can occur.
Turn off the power at the
switchboard before beginning
the installation.
Fire or electrical shock can result
if the power is left on.
Be sure that the power supply is
compatible with the voltage
rating of the equipment.
Connection of an incorrect power
supply can cause fire or damage
the equipment.
CAUTION
Ground the equipment to prevent
electrical shock and mutual
interference.
Use the proper fuse.
Use of an incorrect fuse may
damage the equipment.
Observe the following compass safe
distances to prevent interference to a
magnetic compass:
Standard
compass
Display unit
Steering
compass
0.60m 0.40m
GPA-021S 0.30m 0.30m
GPA-020S 0.30m 0.30m
GPA-017S 0.30m 0.30m

ii
SYSTEM CONFIGURATIONS
Single configuration
Antenna Unit
GPA-021S*
Antenna Unit
GPA-020S**
Antenna Unit
GPA-017S**
Display Unit
12-24 VDC
MENU
ESC NU/CU
ENT
LIST
DISPLAY
ROUTE GO TO
MOB
MARK
123
4
EVENT
5
PLOT
ON/OFF
6
789
ZOOM
IN
CENTER
ZOOM
OUT
ACK
DELETE CURSOR
ON/OFF
0
BRILL
110/220 VAC
USB Flash
Memory
Switching Hub
HUB-100
Radar,
Echo Sounder,
Autopilot,
Printer (PP-505FP),
DGPS Beacon Receiver,
Interface Unit IF-2503
*: w/internal beacon receiver
**: w/o internal beacon receiver
Rectifier
PR-240
100 to 115/
200 to 230 VAC
Rectifier
PR-62

SYSTEM CONFIGURATIONS
iii
Dual configuration
Environmental category
Units Category
Antenna Unit Exposed to the weather
Display Unit Protected from the weather
Antenna Unit
GPA-021S*
Antenna Unit
GPA-020S**
Antenna Unit
GPA-017S**
Display Unit
12-24 VDC
MENU
ESC NU/CU
ENT
LIST
DISPLAY
ROUTE GO TO
MOB
MARK
123
4
EVENT
5
PLOT
ON/OFF
6
789
ZOOM
IN
CENTER
ZOOM
OUT
ACK
DELETE CURSOR
ON/OFF
0
BRILL
USB Flash Memory
Switching Hub
HUB-100
Display Unit
MENU
ESC NU/CU
ENT
LIST
DISPLAY
ROUTE GO TO
MOB
MARK
123
4
EVENT
5
PLOT
ON/OFF
6
789
ZOOM
IN
CENTER
ZOOM
OUT
ACK
DELETE CURSOR
ON/OFF
0
BRILL
12-24 VDC
USB Flash Memory
*: w/internal beacon receiver
**: w/o internal beacon receiver
Antenna Unit
GPA-021S*
Antenna Unit
GPA-020S**
Antenna Unit
GPA-017S**
Radar,
Echo Sounder,
Autopilot
,
Printer (PP-505FP),
DGPS Beacon Receiver,
Interface Unit IF-2503
Radar,
Echo Sounder,
Autopilot
,
Printer (PP-505FP),
DGPS Beacon Receiver,
Interface Unit IF-2503
110/220 VAC
Rectifier
PR-240
100 to 115/
200 to 230 VAC
Rectifier
PR-62
110/220 VAC
Rectifier
PR-62
Rectifier
PR-240
100 to 115/
200 to 230 VAC

iv
EQUIPMENT LISTS
Standard Supply
Optional Supply
Name Type Code No. Qty Remarks
Antenna Unit GPA-017S -
1
For GPS, φ69
GPA-020S - For GPS, φ156, Improved re-
sistance to multipath
GPA-021S - For DGPS
Display Unit GP170-EA - 1With Beacon RX
GP170-EN - Without Beacon RX
Installation Materials
CP20-03400 000-023-633
1
With Mast Mount Kit
With Antenna Cable Assy.
CP20-03410 000-023-634 With Mast Mount Kit
Without Antenna Cable Assy.
CP20-03420 000-023-635 Without Mast Mount Kit
With Antenna Cable Assy.
CP20-03430 000-023-636 Without Mast Mount Kit
Without Antenna Cable Assy.
Accessories FP20-01100 000-042-239 1
LCD Cleaning Cloth
(Code No.: 100-360-672-10,
19-028-3125-2)
Spare Parts SP20-01401 001-243-840 1
Fuse
(Code No.: 000-155-850-10,
FGBO-A 125V 3A)
Name Type Code No. Qty Remarks
Flush Mount Kit S OP20-40 001-243-890 1 For display unit
Flush Mount Kit F OP20-41 001-243-900 1
Antenna Cable Set
CP20-01700 004-372-110
1
CP20-01701+30m cable
Cable type: 8D-FB
CP20-02700 004-381-160 CP20-02701+30m cable
Cable type: 8D-FB
CP20-01720 001-207-980 CP20-01701+40m cable
Cable type: 8D-FB
CP20-02720 001-207-990 CP20-02701+40m cable
Cable type: 8D-FB
CP20-01710 004-372-120 CP20-01701+50m cable
Cable type: 8D-FB
CP20-02710 004-381-170 CP20-02701+50m cable
Cable type: 8D-FB
Antenna Cable Assy. TNC-PS/PS-3D-L15M-R 001-173-110-10 1 15 m
Cable type: 3D-2V

EQUIPMENT LISTS
v
Right Angle Antenna
Base No.13-QA330 001-111-910-10
1 For antenna unit
L-Type Antenna
Base No.13-QA310 001-111-900-10
Handrail Antenna
Base No.13-RC5160 001-111-920-10
Mast Mount Kit CP20-01111 004-365-780
Cable Assy.
MJ-A6SPF0011-050C
(03S9202) 000-159-690-10
1
Cross cable 5m, 6P-4P
For DATA1, 2 or 3
MJ-A6SPF0011-100C
(03S9226) 000-159-691-10 Cross cable 10m, 6P-4P
For DATA1, 2 or 3
MJ-A6SPF0011-200C 001-244-120 Cross cable 20m, 6P-4P
For DATA1, 2 or 3
MJ-A7SPF0003-050C
(20S0241) 000-159-688-11 w/connector, 5m, 7P
For DATA4
MJ-A6SPF0003-050C
(20S0093) 000-154-054-10 w/connector, 5m, 6P
For DATA1, 2 or 3
MJ-A6SPF0012-050C
(64S4073) 000-154-053-10 Cross cable 5m, 6p-6p
For DATA1, 2 or 3
MJ-A6SPF0012-100C
(64S4071) 000-154-037-10 Cross cable 10m, 6p-6p
For DATA1, 2 or 3
MJ-A6SPF0012-200C 001-244-130 1 Cross cable 20m, 6p-6p
For DATA1, 2 or 3
MOD-WPAS0001-030+ 000-164-609-10 1 3m, Waterproof
Beacon Receiver Set OP20-42 000-023-637 1
Rectifier
PR-62 -
1
For 100VAC
- For 220VAC
PR-240 - AC100-115V/AC200-
230V
Printer PP-505FP - 1
Data Switch Box MD-200 - 1
Interface Unit IF-2503 - 1
Name Type Code No. Qty Remarks

EQUIPMENT LISTS
vi
This page is intentionally left blank.

1-1
1. MOUNTING
1.1 Display Unit
When selecting a mounting location for GP-170, keep in mind the following points.
• Keep the display unit out of direct sunlight.
• Locate the unit away from air-conditioner or heater.
• The temperature at the mounting location shall be between -15°C and +55°C.
• Locate the unit away from exhaust pipes and vents.
• The mounting location should be well ventilated.
• Mount the unit where shock and vibration are minimal (comply with IEC 60945
Ed.4).
• Keep the display unit away from equipment that generates electromagnetic fields,
such as motor, generator.
• For maintenance and checking purposes, leave sufficient space around the unit and
leave slack in cables. Minimum recommended space is shown in the outline draw-
ing for the display unit.
The GP-170 can be flush mounted in a console or panel, or mounted on a desktop.
Refer to the outline drawing at the end of manual.
1.1.1 Table top mounting
Mount the display unit on a desktop using the hanger.
NOTICE
Do not apply paint, anti-corrosive sealant or contact spray to
coating or plastic parts of the equipment.
Those items contain organic solvents that can damage coating and
plastic parts, especially plastic connectors.

1. MOUNTING
1-2
1.1.2 Flush mounting, fixed at front
An optional flush mount kit type F is required. For details, see the outline drawing at
end of this manual. (Name: Flush Mount Kit F, Type: OP20-41, Code No.:001-243-
900)
1.1.3 Flush mounting, fixed at rear
An optional flush mount kit type S is required. (Name: Flush Mount Kit S, Type: OP20-
40, Code No.: 001-243-890)
1. Prepare a cutout in the mounting location whose dimensions are 242 (W) X 152
(H) mm.
2. Insert the unit to the cutout.
3. Attach two flush mount metals to the unit with two hex bolts (M6×12) and two
spring washers
4. Screw four wing bolts to wing nut.
5. Fasten the unit with wing bolts assembled at step 4, and then tighten nuts.
Name Type Code No Qty
Self-tapping screw 5×20 SUS304 000-162-608-10 4
Hex.bolt M6×12 SUS304 000-162-897-10 2
Spring washer M6 SUS304 000-158-855-10 2
Cosmetic panel 20-035-1061 100-380-480-10 1
Name Type Code No. Qty
Wing bolt M4×30 YBSC2 000-168-243-10 4
Hex. bolt M6×12 SUS304 000-162-897-10 2
Wing nut M4 YBCS2 000-168-239-10 4
Spring washer M6 SUS304 000-158-855-10 2
Flush mount metal 20-035-1062 100-381-290-10 2

1. MOUNTING
1-3
1.2 Antenna Unit
1.2.1 Mounting
Install the antenna unit referring to the "INSTALLATION PROCEDURE" at end of
manual. When selecting a mounting location for the antenna unit, keep in mind the fol-
lowing points.
• Select a location out of the radar and inmarsat beams. Those beams will obstruct
or prevent reception of the GPS satellite signal.
• The location should be well away from a VHF/UHF antenna. A GPS receiver is in-
terfered by a harmonic wave of a VHF/UHF antenna.
• The should be no interfering object within the line-of-sight to the satellites. An object
within line-of-sight to satellites, for example, a mast, may block reception or prolong
acquisition time.
• Mount the antenna unit as high as possible to keep it free from interfering objects
and water spray. Freezing water can interrupt reception of the GPS satellite signal.

1. MOUNTING
1-4
1.2.2 Extending antenna cable length
Extension cable line-up
The standard cable is 15 m long. 30 m, 40 m, and 50 m long extension cable sets are
optionally available.
How to extend the antenna cable
Fabricate the end of antenna cable and attach the coaxial connector, then connect the
antenna cable as shown below.
Waterproofing the connector
Wrap connector with vulcanizing tape and then vinyl tape. Bind the tape end with ca-
ble-tie.
How to waterproof the connector of the antenna cable
Cable length Necessary parts Code no.
30 m CP20-01700 004-372-110
CP20-02700 004-381-160
40 m CP20-01720 001-207-980
CP20-02720 001-207-990
50 m CP20-01710 004-372-120
CP20-02710 004-381-170
Antenna Unit
To display unit
To display unit
1 m
1 m
Fabricate locally. (See the next page.)
Fabricate locally. (See the next page.)
Conversion Cable Assy.
Conversion Cable Assy.
Antenna Cable
Antenna Cable
30 m, 40 m, or 50 m
30 m, 40 m, or 50 m
TNCP-NJ
GPA-021S GPA-020S GPA-017S
: Connector
20 cm
1 m
OR
For CP20-01700, CP20-01710, CP20-01720
For CP20-02700, CP20-02710, CP20-02720

1. MOUNTING
1-5
How to attach the N-P-8DFB connector
Remove outer sheath and armor by the
dimensions shown left.
Expose inner sheath and shield by the
dimensions shown left.
Cut off insulator and core by 10 mm.
Twist shield end.
Slip on clamp nut, gasket and clamp
as shown left.
Fold back shield over clamp and trim.
Cut aluminum foil at four places,
90° from one another.
Fold back aluminum foil onto shield
and trim.
Expose the insulator by 1 mm.
Expose the core by 5 mm.
Slip the pin onto the conductor. Solder
them together through the hole on the
pin.
Insert the pin into the shell. Screw the
clamp nut into the shell.
(Tighten by turning the clamp nut. Do not
tighten by turning the shell.)
Outer Sheath
Armor Inner Sheath Shield
Cover with heat-shrink tubing and heat.
Clamp
Nut
Gasket
(reddish
brown)
Clamp
Aluminum Foil
Trim shield here.
Insulator
Trim aluminum tape foil here.
Clamp Nut Pin
Shell
Solder through
the hole.
30
50
30 10
1
5

1. MOUNTING
1-6
This page is intentionally left blank.

2-1
2. WIRING
Connect the equipment, referring to the figure below and the interconnection diagram
at the back this manual.
2.1 Grounding
The display unit contains several CPUs. While they are operating, they radiate noise,
which can interfere with other radio equipment. Ground the unit as follows to prevent it.
• The ground wire should be 1.25sq or larger.
• The ground wire should be as short as possible.
Ground the display unit to
prevent loss of sensitivity
and mutual interference.
CAUTION
CAUTION
Antenna Unit
GPA-021S GPA-020S GPA-017S
20 cm
HUB-100
External
equipment
+
–
FUSE 3A
Black White
INPUT
12-24 VDC (0.8 - 0.4A)
Wing bolt
Flat washer
Flat washer
Crimp-on lug
Spring washer
Ground
Ground
terminal
Rear of Display Unit
ANT
Ethernet
DATA1
DATA2
DATA3
DATA4
Note: The fuse is not waterproof.
Wrap the fuse holder with vinyl
tape to keep water out of the fuse
holder.
Cable for Ethernet
Use the following cable for
waterproof.
MOD-WPAS0001-030+
Base of the clamp
Note: If the optional
waterproof LAN cable is
not used, fix the LAN
cable to the base of the
clamp with the cable tie
provided.

2. WIRING
2-2
2.2 External Equipment
The DATA1, DATA2, DATA3, DATA4 and Ethernet ports are used to connect external
equipment such as autopilot, remote display, navigation equipment, DGPS beacon re-
ceiver.
2.3 MAIN Board
How to set the termination resistors on jumper blocks
Use the jumper block J15 on the MAIN Board (20P8209) to set the termination resistor
J6 on or off. The default setting is termination resistor: on.
• When setting the starting/ending terminal for the multipoint connection, or multipoint
is not connected: termination resistor ON
• When not setting the starting/ending terminal for the multipoint connection: termina-
tion resistor OFF
MAIN BOARD 20P8209
Factory default setting on DIP switch
Jumper block J15 Connector J6
1-2 SHORT Termination resistor: ON (default setting)
2-3 SHORT Termination resistor: OFF
DIP switch S3
No. 1 2 3 4
Factory default setting ON ON OFF OFF
㪡㪍
㪡㪈㪌
㪪㪊

3-1
3. ADJUSTMENTS
3.1 Checking Operation
1. Turn on GP-170.
The following display appears.
Self-test display at equipment start up
2. Confirm “OK” on the self-test display.
Note: The display related to BEACON appears at the bottom of the start-up
screen when DGPS beacon receiver is built in the GP-170.
The following display appears. Your display may look slightly different from the
one shown here depending on the devices connected to your product.
Self test
results
xx
xx
xx

3. ADJUSTMENTS
3-2
3. Press the MENU/ESC key to open the main menu.
4. Select [6 Maintenance].
5. Select [2 Self Test].
6. Select [1 Memory Test].
Confirm “OK” for all items except for Data1, Data2, Data3, Data4 and LAN on the
self-test display.
Note 1: "BEACON" is displayed when DGPS function is provided.
Note 2: "OK" is displayed in the "USB" field when a USB flash memory is connect-
ed to the GP-170.

3. ADJUSTMENTS
3-3
7. Press the MENU/ESC key to close the main menu.
3.2 Beacon Setup
The default setting is "automatic".
GP-170 can automatically select optimum DGPS station.
Note: Use the manual mode for the following cases.
• It takes more than five (5) minutes to fix DGPS position.
• The external beacon receiver cannot select a station automatically.
3.2.1 Manual beacon setup
How to set the differential corrections to use
1. Press the MENU/ESC key open the main menu.
2. Select [8 System Setting].
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OK 2013. 11. 01 01 : 35
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OK 2013. 11. 01 01 : 35
OK 2013. 11. 01 01 : 35
OK 2013. 11. 01 01 : 35
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OK 2013. 11. 01 01 : 35

3. ADJUSTMENTS
3-4
3. Select [6 Beacon/SBAS].
4. Select [1 Mode].
5. Select [3 GNSS+Internal Beacon].
How to set the beacon station
1. Press the MENU/ESC key open the main menu.
2. Select [8 System Setting] then [6 Beacon/SBAS].
3. Select [3 Beacon Station].
4. Select [2 Set Parameter].
5. Select [1 Frequency].
6. Enter frequency in four digits (283.5 kHz to 325.0 kHz).
7. Move the cursor to select [Enter].
8. Press the NU/CU ENT key.
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