Fusion Gator Series User manual

Gator Automatic Butt Fusion
Range
Operating Manual
www.fusiongroup.com

Gator Automatic Butt Fusion Range
Operating Manual
EDOI6922 Page 2 of 44 Issue 02
Contents
1 Safety instructions 4
1.1 Precautions when lifting 4
1.2 Risk of fire or explosion 4
1.3 Risk of electrical shock 4
1.4 Risk of burning. 4
1.5 Precautions specific to Automatic Butt Fusion Machines 4
1.5.1 Trimmer module 5
1.5.2 Heater module 5
1.5.3 Guidance when using hydraulic fluids 5
2 Getting to know your Gator 6
2.1 Controller 6
2.1.1 Inside the control unit 7
2.2 Heater 8
2.3 Trimmer 9
2.4 Chassis 9
3 Scope of Operation 10
4 Maintenance and Care 10
4.1 User maintenance 10
4.1.1 Oil check 10
4.2 Storage Guidance 11
4.3 Transportation Guidance 11
4.4 Servicing 11
5 Good practice for Automatic Butt Fusion 12
5.1 Good practice during Butt Fusion 12
5.2 Poor practice during Butt Fusion 12
6 Preparation 13
6.1 Familiarisation with Equipment 13
6.2 Clamp Liners 13
6.3 Connections 13
7 Manual data entry 14
7.1 Data entry 14
8 Status bar 15
8.1 Standard status bar 15
8.2 Backing up record to memory card 15
8.3 Sending data to USB memory device 15
8.4 Sending data to PC 16
8.5 Printing joint record 16
8.6 Sending data to Minitran 16
9.0 Machine operation 17
9.1 Power-up sequence 17
9.2 BlueBox 17
9.3 Service alarm 17
10 Information entry 18
11 Jointing process 19
11.1 Pipe selection 19
11.2 Automated trim Cycle 20
11.2.1 Oil Warm-up 20
11.2.2 Standard trim routine 20
11.2.3 Fit Trimmer 21
11.2.4 Pipe loading 21
11.2.5 Trim Cycle 22
11.3 Automated Check Cycle 24
11.3.1 Pipe slippage check 24
11.3.2 Pipe alignment check 24
11.4 Automated Join Cycle 25
11.4.1 Automatic bead-up stage 26
11.4.2 Automatic heat soak stage 26
11.4.3 Automatic heater plate removal 26
11.4.4 Automatic pressure build-up 27

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Operating Manual
EDOI6922 Page 3 of 44 Issue 02
11.4.5 Automatic Fusion and cooling stage 27
11.5.6 Accepting the joint 27
12 Error messages 28
13 User menus 31
13.1 Adjust LCD contrast (Menu option 00) 31
13.2 Set language (Menu option 01) 31
13.3 Output joint record(s) (Menu option 02) 32
13.3.1 Send to 32
13.3.2 Screen 32
13.3.3 Printer 32
13.3.4 USB drive 32
13.3.5 PC 32
13.3.6 Select record(s) view/download 32
13.4 JointManager (Menu option 03) 34
13.4.1 Send to 34
13.4.2 USB drive 34
13.4.3 Minitran 34
13.4.4 PC 34
13.4.5 Select record(s) data transfer 34
13.5 System variables (Menu option 04) 35
13.6 Remove user history (Menu option 05) 36
13.7 Recover archived records (Menu option 06) 36
13.7 Daylight saving (Menu option 07) 36
14 User diagnostics menu 37
14.1 Test / Calibration (01) 37
14.1.1 Chassis diagnostics (01) 37
14.1.2 Trimmer diagnostics (02) 37
14.1.3 Heater diagnostics (03) 37
14.1.4 Computer diagnostics (04) 37
14.1.5 Hydraulic diagnostics (05) 37
14.1.1 Test scanner (07) 37
15 Specification 38
16 Rights 40
17 Accessories 40
Appendix A Gator Manual entry character set 41
A.1 Number character set. 41
A.2 ABC font set 41
A.2.1 Upper case characters 41
A.2.2 Lower case characters 41
A.3 Russian 42
A.3.1 Upper case characters 42
A.3.2 Lower case characters 42
A.4 Japanese 42
A.4.1 Upper case characters 42
A.4.2 Lower case characters 42
A.5 Symbol 42
Declaration of Conformity 43

Gator Automatic Butt Fusion Range
Operating Manual
EDOI6922 Page 4 of 44 Issue 02
1 Safety instructions
These operating instructions must be followed to ensure safe operation of the
Gator automatic butt fusion machine and operators must be fully conversant with
the safety instructions.
Fusion Group Limited can offer basic training and regular maintenance where
required.
Only use undamaged equipment that has been properly maintained and
calibrated. Refer to section 5 maintenance and care of this operating manual for
further information.
1.1 Precautions when lifting
Where necessary, operators are advised to request for assistance when carrying,
moving or lifting this equipment.
1.2 Risk of fire or explosion
Do not use this equipment in combustible gaseous environments.
1.3 Risk of electrical shock
This equipment must be connected to a suitable electrical earth supply.
Depending upon the model, this equipment requires a power
supply of 100V, 110V or 220V AC. Avoid walking or standing on
cables and ensure that cables are safely routed.
For safety purposes, this machine has been fitted with overload
protection and a residual current device (RCBO).
Always take care where you see the electrical warning labels displayed. Only
authorised engineers must attempt to open electrical enclosures.
1.4 Risk of burning.
The process of Butt Fusion Welding uses a heater plate that typically runs at
temperatures in excess of 200ºC. The use of heat resistant gloves is strongly
recommended, as is use of suitable eye protection.
1.5 Precautions specific to Automatic Butt Fusion Machines
This unit is automated and as such, uses moving linkages during its operation that
will move without operator intervention. Care must be exercised during automated
trim, check and jointing cycles. An audible alarm will be heard, as a warning, prior
to and during automated movements.
It is the responsibility of the control unit operator to ensure that all personnel are
clear of the equipment before activating the control for the automated cycle.
In the event of an emergency situation activate the emergency stop button that is
fitted to every machine and cuts all the power to the control system. The button
may be found at the top of the control box enclosure.
If necessary, the chassis clamps may be opened or closed using the silver
coloured open/close buttons.

Gator Automatic Butt Fusion Range
Operating Manual
EDOI6922 Page 5 of 44 Issue 02
1.5.1 Trimmer module
The trimming cycle is automatically controlled from the control unit. Operators
must ensure that all personnel are clear of the equipment and should exercise
due care and attention, when operating the equipment.
When manual handling of the trimmer is carried out, care must be taken to
eliminate the risk of injury from the cutting blades.
The trimmer module is fitted with a safety device that will prevent operation when
the unit is not positioned within the chassis.
Following the trim cycle, it is essential that the trimmer is removed before
attempting to remove swarf from the trimmed pipe ends.
Care should be taken when adjusting or replacing trimmer blades.
1.5.2 Heater module
At the end of the heating cycle, the heater plate is automatically ejected. To
eliminate the risk of injury, the operator should ensure that all personnel are clear
of the heater at this time.
If the emergency stop button is actuated during the heating cycle, when the
emergency stop button is reset the heater plate can be ejected by pressing the
silver open chassis button.
High temperatures are required to fuse polyethylene; therefore, operators are
reminded to take care when handling the heater. The use of heat resistant gloves
is strongly recommended.
1.5.3 Guidance when using hydraulic fluids
To avoid the possibility of skin disorders, repeated, or prolonged contact with
lubricants and industrial oils must be avoided.
Eyes:
Irrigate immediately with copious quantities of water for several
minutes.
Skin:
Wash thoroughly with soap and water as soon as possible.
Infrequent, or short term contact requires no immediate action
Ingestion:
Send patient to hospital, or obtain medical attention immediately.
DO NOT induce vomiting.
Aspiration:
If aspiration occurs, or is suspected, send the patient to hospital,
or obtain medical attention immediately.

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Operating Manual
EDOI6922 Page 6 of 44 Issue 02
2 Getting to know your Gator
The four main components of the Automatic Butt Fusion Machine:
2.1 Controller
The controller keypad is located under the protective cover of the control unit lid.
Display
Close button
Down button
Start or enter
button
Right button
Alarm warning
light
BlueBox LED’s
Input voltage
warning light
Up button
Return button
Left button
Open button
Chassis
Automatic
Control Unit
Trimmer
Heater

Gator Automatic Butt Fusion Range
Operating Manual
EDOI6922 Page 7 of 44 Issue 02
2.1.1 Inside the control unit
Two clips secure the protective cover to the main body of the control unit
enclosure. Unclip the cover and remove to gain access.
Emergency
stop button
Hydraulic
hose
connectors
Input cable
USB
Socket
Chassis
socket
Trimmer
socket
Heater
socket
Temperature
sensor
Scanner
socket
Printer
socket
Socket
protective
covers
Protective
covers
Hydraulic oil level indicator
(unscrew this cap to check and
top-up the hydraulic)
RCBO (Lift the cover to access the 'Test' and reset
switches of the RCBO protection device)

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Operating Manual
EDOI6922 Page 8 of 44 Issue 02
There are sensitive electronic components located within the electronic
control enclosure. Do not attempt to open this enclosure –there are no user
serviceable parts inside.
2.2 Heater
Circuit breaker RESET buttons
Hydraulic pump power supply
Electronics power supply
Heater/trimmer
stand
Securing
fixture

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Operating Manual
EDOI6922 Page 9 of 44 Issue 02
2.3 Trimmer
2.4 Chassis
Temperature
Indicator
Trimmer
blade
Securing
fixture
Clamp
adjusters
Fast
clamps

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Operating Manual
EDOI6922 Page 10 of 44 Issue 02
3 Scope of Operation
This equipment is designed specifically for the purpose of butt fusion jointing of
polyethylene pipes and should not be utilised for any other operation.
4 Maintenance and Care
4.1 User maintenance
Prior to connecting the unit to a supply always:
Ensure that the all lead and hydraulic hose connectors are clean and free of
damage.
Visually inspect the controller, trimmer, heater and chassis for signs of damage.
Ensure that the mains input plug is not damaged and remove any dirt.
Check there is no damage to the input, trimmer, chassis and heater cables
such as torn insulation or deep gouges.
Check there is no damage to the hydraulic hoses such as deep gouges or
leaks.
Check the hydraulic oil level top up with approved hydraulic oil, refer to section
4.1.1 Oil check.
Ensure that the Barcode Reader is connected (Do not connect after the supply
is turned on as the box or the scanner could be damaged).
Ensure that the unit has been appropriately maintained and calibrated.
Never use the control unit if plug, leads or enclosure are damaged, the service
agent or Fusion Group Limited must carry out maintenance and service.
Do not attempt to open the enclosures - there are no user serviceable parts
inside.
4.1.1 Oil check
Check the oil level prior to powering up.
Approved hydraulic Oils
If the hydraulic oil level is low, use only Fusion approved hydraulic oils with Gator
machines:
Castrol
Hy-Spin AWS22
Total
Azolla AZ22
ESSO
NUTO H22
BP
Energol HLP22
Texaco
Rando HD22
Mobil
DTE 22
Derwent
22
Shell
TELLUS 22
Duckhams
Zircon 3

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Operating Manual
EDOI6922 Page 11 of 44 Issue 02
4.2 Storage Guidance
It is recommended that when not in use, the equipment should be stored in a
clean dry area. Metallic containers are not recommended, as they are prone to
causing severe condensation that may affect sensitive electronic components.
4.3 Transportation Guidance
Lifting heavy equipment –before attempting to lift any equipment, please ensure
that it can be safely lifted without assistance. Where necessary, assistance should
be sought before carrying, moving or lifting this equipment. In particular, if the
equipment cannot be easily manually lifted, mechanical assistance should be
used.
When transporting the equipment, care should be taken to secure all units to
avoid unnecessary damage. Heater units should be secured on the heater stand
provided to give additional support.
4.4 Servicing
To ensure safe operation and performance are maintained, this product should be
checked at intervals of no longer than 6 months, either by the manufacturer or an
authorised service agent.
For technical information contact the manufacturer; Fusion Group Limited, via
telephone on [phone].

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Operating Manual
EDOI6922 Page 12 of 44 Issue 02
5 Good practice for Automatic Butt Fusion
5.1 Good practice during Butt Fusion
In cold temperatures the chassis should be opened and closed manually
approx. 10 times in quick succession following the automatic warm up routine.
Always ensure that the equipment is calibrated and properly maintained.
Always weld inside a shelter on a suitable baseboard or ground sheet.
Where possible, site the equipment on clear level ground.
Always ensure pipes are aligned correctly and supported on pipe rollers to
minimise drag.
Cover open pipe ends to eliminate wind chill to the heater and joint interface.
Clean pipe surfaces (inside and out), pipe ends and clamps before inserting
pipe into the machine.
Position pipes into the clamps with the pipe marking uppermost and aligned.
Wash the heater plate when cold before every welding session and perform
dummy welds when hot to remove fine particles from the heater surface. On
pipe sizes above 180mm, two dummy welds should be made at the start of
each session.
Perform dummy welds after changing from one pipe size to another, also if the
heater plate has been allowed to cool.
Clean trimmer discs and blades before use.
Ensure that when trimming, a continuous ribbon of material, of complete pipe
wall thickness is produced from both pipe ends before stopping the trimmer
and advancing to the feathering operation.
Always wait for the trimmer to stop rotating before removing it from the
machine.
Replace the trimmer in the stand provided.
Remove shavings from pipe ends and chassis.
Check visually that both pipe ends are completely trimmed.
Always check pipes for alignment ensuring no gaps exist between the two pipe
ends around the entire circumference of the abutted pipes.
On completion of satisfactory alignment checks, proceed with the welding
cycle without delay.
Number/code the joint and bead using an indelible marker.
After FULL cooling time has elapsed, remove either external or internal bead
and carry out quality checks.
5.2 Poor practice during Butt Fusion
Do not attempt to open the computer enclosure –there are no user
serviceable parts inside.
Do not use damaged equipment.
Do not attempt to weld pipes of different material, diameter or SDR.
Do not leave shavings inside pipe or on the chassis.
Do not introduce dirt onto trimmed pipe ends whilst removing swarf.
Do not touch trimmed pipe or fitting ends.
Do not remove pipes from the machine before the complete cooling time has
elapsed.
Do not cut corners in any part of the welding cycle.
Do not attempt to install pipe until fully cooled.

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Operating Manual
EDOI6922 Page 13 of 44 Issue 02
6 Preparation
6.1 Familiarisation with Equipment
Before applying power to the machine, operators should be familiar with all
aspects of machine control and have read and understood this Operating Manual.
Before commencing a jointing cycle, operators should ensure that the generator
used has sufficient fuel to complete operations.
6.2 Clamp Liners
Liner sets are invariably supplied with Gator machines. Liners are used to clamp
pipes of diameter smaller than the nominal
machine size. For example, a Gator250 may be
supplied with a liner set 250x180 to
accommodate 180mm diameter pipe. The
liners may also be nested so that for 125mm
pipe, 250x180 and 180x125 liners may be
stacked together to form 125mm clamps.
Each liner set will be supplied with appropriate
fixing screws that and should be secured to
both top and bottom clamps. Allen keys are
supplied to facilitate fixing. Please ensure that the correct length fixings are used
otherwise, the machine may not function correctly.
6.3 Connections
Connections to the control unit are located on the rear of the control enclosure.
Electrical plugs and sockets are both sturdy and waterproof. However, care
should be taken to ensure that the connections are always clean, dry and free
from damage. Protective sheathes are provided for the sockets when the
corresponding plug is disconnected.
Hydraulic connections for the chassis should be free from contaminants before
inserting the respective hydraulic hose. The connections may be disconnected by
pulling back the knurled outer cover of the hose fitting.
Connect the heater to the socket on the control unit.
Connect the chassis flying lead to the socket on the control unit.
Connect the trimmer unit to the socket on the control unit.
Connect the control unit supply lead to the power supply. Prior to
connection ensure that the electrical supply is earthed and suitably rated
for that quoted on the machines rating plate. The individual component
power requirements are listed in section 16 Specification of this Manual.
Open the cover and test the function of the RCBO device.
Switch the machine on using the trip switch of the RCBO. Make sure that
the Emergency Stop button is not activated.
Wipe clean the hydraulic connectors on the hoses and the control unit.
Connect the hoses to the Auto Controller.

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Operating Manual
EDOI6922 Page 14 of 44 Issue 02
7 Manual data entry
Manual data entry is required at various points in the operation of the unit.
7.1 Data entry
There are two modes for character entry - Select mode and Edit mode. On
activating Manual Data Entry the box is in Select mode.
Select mode –Characters/Actions are selected using the up, down, left and right
buttons to move the Select cursor to the required icon. The selected
character/action is accepted by pressing the green button.
Edit mode –To select Edit mode move the Select cursor to and press the
green button, the Select cursor goes off (indicating Edit mode). The Edit cursor
can then be moved within the edit string by using the left and right buttons. To
insert a character, exit Edit mode (by pressing the green button, the Select cursor
will re-appear over the icon) and select the required character as normal.
Edit Cursor - If the Edit cursor cannot be seen the edit position is to the right of
the last character in the entry field.
Select Cursor –If the Select cursor cannot be seen the box is in Edit Mode.
Insert Characters - Characters will always be inserted to the left of the Edit
cursor until the entry field is full. The Edit cursor will move to the right as
characters are inserted.
Delete Characters - Characters to the left of the Edit cursor can be deleted at any
time by pressing the red button. The Edit cursor will move to the left as each
character is deleted (until the Edit cursor is at the left most position).
Extended Character - On certain fonts and characters, if the green button is held
down for at least three seconds, the extended characters will be shown. Once the
extended character pop-up is displayed, selection is carried out as described in
Select Mode. NOTE: if the pop-up has been displayed and the extended character
is not required, pressing the red button will exit the pop-up without adding the
extended character. See appendix A.
Restricted Entry Fields –If the entry field requires specific characters, selection
is restricted to those characters.
Edit Operator
---------------------------------------
A B C D E F 1 2 3 
G H I J K L 4 5 6
M N O P Q R 7 8 9
S T U V W X , 0 .
Y Z ⌴+ -
- Accept text and exit (Action) - Delete the text string (Action)
- Select Edit Mode (Action) - Change font being used (Action)
- Switch between upper and lower case characters. (Action)
⌴- Space character.

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Operating Manual
EDOI6922 Page 15 of 44 Issue 02
8 Status bar
The status bar is shown at the bottom of most of the screens showing information
on the service period and input supply.
Each bar on the memory status indicates approximately 80 joint records.
The spanner between the number of joints and the days to next service will flash,
when either the number of joints or the days to next service are less than 21.
8.1 Standard status bar
This status bar is shown when in information entry, fitting information and fusing
screens.
Memory status
Number of joints to next service
Number of days to next service
Time
Date
Input voltage
8.2 Backing up record to memory card
This status bar is shown when backing up to memory card when joint is complete.
Memory status
Number of joints to next service
Number of days to next service
Back up to memory card status
8.3 Sending data to USB memory device
This status bar is shown when sending data to USB memory device (in review
joint record(s), print joint record(s) and fast data transfer modes).
Memory status
Number of joints to next service
Number of days to next service
Download to USB status
1000
182
10:10
10:05:14
230
GTR2
1000
182
SD
1000
182

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Operating Manual
EDOI6922 Page 16 of 44 Issue 02
8.4 Sending data to PC
This status bar is shown when sending data to PC (in review joint record(s), print
joint record(s) and fast data transfer modes).
Memory status
Number of joints to next service
Number of days to next service
Download to PC status
8.5 Printing joint record
This status bar is shown when sending data to printer (in review joint record(s)
and print joint record(s) modes).
Memory status
Number of joints to next service
Number of days to next service
Printing status
8.6 Sending data to Minitran
This status bar is shown when sending data to Minitran (in fast data transfer
mode).
Memory status
Number of joints to next service
Number of days to next service
Downloading to Minitran status
1000
182
1000
182
CF
1000
182
PC

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Operating Manual
EDOI6922 Page 17 of 44 Issue 02
9.0 Machine operation
9.1 Power-up sequence
Once the equipment is connected as described in Section 6.3, connect the
machine to a suitable power supply and switch on.
When the system is switched on, the LCD (Liquid Crystal Display) indicates the
following message for approximately 4 seconds and a short audible tone will
sound.
This display indicates the current time, date and if configured, the owner details.
If ISO12176-3 login method have been enabled the unit will be inoperable until a
valid operator barcode is scanned. The screen will either prompt for a valid
operator barcode, when a valid operator barcode is scanned to the unit before the
information entry screen will be displayed. If the red button is pressed the user
menu will be displayed see section 13 user menu.
9.2 BlueBox
If BlueBox has been enabled then a mobile device must be connected to the unit
via Bluetooth with the BlueBox application open, before the information entry
screen is displayed. Refer to mobile device operating instruction for connecting
via Bluetooth. For further details contact Control Point on [phone] or
email [email protected].
9.3 Service alarm
This indicates that either, the number of joints made or the number of days since
the last service has been exceeded. The unit is in need of a service and contact
should be made with nearest service centre.
If Service Lockout has been disabled - press the green button to carry on using
the box. Service required will be recorded on the joint data until the unit is
serviced and the service period been reset.
! Service Required!
Contact
Fusion Group
[phone]
[phone]
Press ● to continue
If Service Lockout has been enabled - the unit is inoperable until it has been
serviced and the service period has been reset.
03/09/14
12:35:10
Fusion Group

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Operating Manual
EDOI6922 Page 18 of 44 Issue 02
! Service Lock Out !
! Service Required!
Contact
Fusion Group
[phone]
[phone]
! Service Lock Out !
10 Information entry
The unit will prompt for entry of operator, location, optional data 1, optional data 2,
optional data 3 and project - if enabled - as follows:
Project screen
<Operator>
<Location>
<Optional Data 1>
<Optional Data 2>
<Optional Data 3>
<Project>
Continue
Press ●To confirm
Scroll onto the field required by using the up and down buttons on the keypad.
When the appropriate field is highlighted, either press the left or right buttons to
select one of the last five entries for the particular field or press the green button
to enter the edit screen. On pressing the green button the following screen will be
displayed.
Edit Operator
---------------------------------------
A B C D E F 1 2 3 
G H I J K L 4 5 6
M N O P Q R 7 8 9
S T U V W X , 0 .
Y Z ⌴+ -
Scroll to the appropriate character using the up, down, left and right buttons on
the keypad. Then press the green button on the keypad to select the character.
Repeat this until the required information is entered. Then select ‘’ press the
green button on the keypad to return to information entry screen. For more
information see section 7.1 character entry screen.
After entering project the edit project joint number screen will be displayed. If a
previous project has been selected then the next project joint number will be
displayed on edit project joint number screen. The project joint number can be
made up of letters and numbers. The box will increment the number but not the
letters. Any letters AFTER the number will be lost for the following joint.
If ISO12176-3 operator login method entry is enabled and a valid operator
barcode has been scanned then the operator information will be displayed.
Note: that the operator, location, optional data 1, optional data 2, optional data 3
project and project joint number information is retained for subsequent joints. If
any of operator, location, optional data 1, optional data 2, optional data 3 and
project are not required then leave them empty or enter a ‘space’ character.

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Operating Manual
EDOI6922 Page 19 of 44 Issue 02
Up to 5 previously entered items of data are maintained for re-use. This ‘History’
data can be accessed by pressing the left or right scroll buttons.
When all the relevant information has been entered scroll down to ‘Continue’then
press the green button to proceed to the fitting information screen.
11 Jointing process
11.1 Pipe selection
After traceability information has been entered or bypassed, the screen will
display the jointing screen to allow the operator to change details relating to the
pipe joint. Please note that the jointing details previously selected will be stored
within this screen.
Welding parameters
DVS2207-1
Material
Diameter
SDR
Colour
CONTINUE
In order to ensure that the correct welding parameters are used for the jointing
process, the operator must select the correct parameters as detailed below.
The operator may accept the pipe parameters and proceed to the next stage by
pressing the green button.
Should the pipe or welding specification be incorrect, use the up and down
buttons to highlight the parameter to change then press the green button and
select the correct parameter.
If the standard selected is WIS4-32-08 or GIS/PL2-3 (GB) a pop up screen is
displayed allowing the operator to select either straight or coiled pipe.
Coiled Pipe?


▲▼Scroll ●Select
Always ensure that the pipe selected matches the pipe to be welded and that the
selected welding standard is in accordance with the requirements of governing
authority for that installation.
Once the pipe parameters have been confirmed the following pop up window will
appear.

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Operating Manual
EDOI6922 Page 20 of 44 Issue 02
i
Heater temperature
233°C
Approx. weld time
20m 21s (DP)
Press ●to continue
11.2 Automated trim Cycle
In accordance with safety regulations, a warning light and audible alarm are
operated before and during all automatic cycle movements.
In certain parts of the cycle, pressing the red button will allow the operator to step
the cycle back to the previous operation.
11.2.1 Oil Warm-up
All models feature an oil warm-up sequence that is activated when the ambient
temperature is below 0ºC. When active a pop up window will be displayed:
! Oil is cold
Machine must be exercised
Press ●to continue
Press the green button to operate the automatic oil warm-up sequence as
prompted. The hydraulic pump will operate for one minute and can be bypassed
by pressing the green button during the sequence.
11.2.2 Standard trim routine
All models feature a facility to automatically position the machine to a pre-set
position, ready for the trimming cycle.
The display will indicate:
Joint:97 [ /233C]
Set up
Load trimmer & pipes
PE63 250 SDR11
Note that the top line of the display indicates the current joint number, the actual
and target heater temperature (indicated here with to signify that the heater has
reached the target temperature). The bottom line shows the selected pipe type. At
this point the machine can be manually opened and closed using the open and
close buttons (Refer to Section 2.1).