G.I.KRAFT GI15111 User manual

Instruction Manual
GI15111
Our equipment is approved by the following car manufacturers
G.I.KRAFT

Contents
1
2
3
4
5
6
1. Precautions
2. Specifications
3. Installation
4. Controls
5. Operation
6. Troubleshooting
1) Troubleshooting
2) Lamp Tube Replacement 7
7. Exploded View
8. Circuit Diagram
8
9

1. Precaution
Page 1
1. Read this manual carefully before installing or servicing this equipment.
2. This equipment is designed for paint drying applications. Adjust to the correct
temperature and check minimum safe distance from heat source when using. Improper
servicing can cause paint surface damage.
3. Installation and servicing must be performed by a qualified installer or service agency.
4. The system has been designed for easy installation, low operating costs and minimal
maintenance. The warranty does not cover lamp tube defects resulting from misuse or
improper operation.
5. Disconnect from the power source when the equipment is not in use for a long period.
6. The lamp tube should not be perpendicular to the ground when the equipment is in
operation. Otherwise, it will shorten the life of the lamp tube.

2. Specifications
Page 2
Model
Input Power Source
Input Power (W)
Curing Area (mm)
Time Setting
Light Intensity (%)
GI15111
Single Phase 220V 50/60Hz
3 × 1000
1200 × 1000
0 - 99mins Adjustable
10 - 100

3. Installation
Page 3
1. Cassette
2. Pull rod
3. Lifter
4. Power switch
5. Lifter switch
6. Column
8. Base
9. Caster
Attention!
Check that plugs
are connected.
1
2
3
45
6
7
8
The shortwave infrared curing lamp is divided into 3 parts (a base, a column and a cassette).
1) Installation of the base.
a. Open the packing of the base.
b. Install the four wheels on the base respectively and tighten up the screws. Usually, the
wheels with brakes should be mounted on the rear of the base.
2) Installation of the column.
a. Open the packing of the column.
b. Put the column vertically on the top of the base, directly engage the screw holes and
tighten up using the screws.
c. Connect the support arm with the column for supporting cassette.
d. Connect the lifter with the column to control the up and down movement of cassette.
3) Installation of the cassette.
a. Open the packing of the cassette with care.
b. Connect cassette with support arm and tighten up with the screws.
c. Connect control wires and adjust the angle of cassette.

Pull up this handle
to move cassettes
up and down.
Pull up this handle
to move cassettes
up and down.
Pull up this handle
to move cassettes
up and down.
Pull up this handle
to move cassettes
up and down.
Pull up this handle
to move cassettes
up and down.
Pull up this handle
to move cassettes
up and down.
4
6
1
23
5
Page 4
4. Controls
1.
2. Time +
3. Time -
4. Lamp selector
5. Start
6. Stop
Curing time

Install machine
Data is displayed
on screen Set time
Switch off
Connect input power Switch on
30-60cm
Keep heat source parallel
to the paint surface a
distance of 30-60cm
Page 5
2
1. Connection of electrical supply. Make sure that the supply cable is at least 4mm at 220V.
Note: Make sure that the facility supply voltage and frequency are the same as shown on
the equipment name plate.
2. Connect to power supply of AC 220V. Switch on the equipment. The LED display will show
the normal voltage as 220V.
3. Set time according to the requirements of the paint to achieve the best curing result.
(Usually set at 15mins.)
4. Adjust the distance from heat source to paint surface. (Usually, keeping a distance of 45cm
from the paint surface is best.)
5. Protect the lamp against shocks and vibrations especially when it is cold.
6. During the curing process, the paint surface must be clean, without water and impurities.
7. Preferably do not touch quartz with bare hands. If grease or chemical compounds are
deposited on the quartz, simply clean with a cloth moistened with alcohol.
5. Operation

1. Troubleshooting
6. Troubleshooting
Light tube does not work
Digital display is blank or
is incomplete
Time cannot be adjusted
a. Light tube damaged
b. Lamp is not plugged in
a. Unplugged flat wire in
circuit board
b. Digital display damaged
a. Switch imbalance
b. Key board has exclusion
a. Check light tube
b. Check the connections
a. Check flat wire
b. Check digital display
a. Check the installation
of switch
b. Check keyboard exclusion
PROBLEM CAUSE SOLUTION
Page 6

2. Lamp Tube Replacement
(1)
(2)
(3)
(4)
(5)
(6)
1. Prepare cassette for replacement
2. Remove the grille of cassette
3. Remove the plates from both
ends of the cassette
4. Remove the fixed plates from
both ends of the cassette
5. Remove fixed screws and cut
off connections, the lamp can
now be replaced
6. Reverse the order of the steps
above to install the lamp
Page 7
6. Troubleshooting

Page 8
Name
Upright post
Top cover
Plastic band
Connector (left)
Bracket
Clamping bar
Cassette
Plastic nut
Name
Base
Back wheel
Flange
Cover plate (lower)
Control transformer
Power switch
Handle
Cover plate (upper)
Name
Digital display
Name
Connecting axle
Connector (right)
Handle
Lower connecting rod
Upper connecting rod
Lifter
Lifter handle
Front wheel
No. No. No. No.
7. Exploded View

8. Circuit Diagram
Page 9
220V
0V
Over-Current Protection Switch
Powe r Switch
AC 220V
Lamps
Control Transformers
12V
PCB Board
0V