G.I.KRAFT GI35115 User manual

Owner’s Manual
FY-3600
The equipment is approved by a number of car manufacturers
GI35115

Contents
1、Introduction
2、Specifications
3、Installation
4、Precautions
5、Controls
6、Operation
7、Repair and Maintenance
7-1、Exploded View
7-2、Troubshooting
8、
9、Accessories and Spareparts List
10、Packing List
Electrical Diagram
1
2
3
4
5
6-7
9
10
11
8

Introduction
Introduction
Pag e .1
The s e model s b attery c harger /boost er are int ended fo r c hargi n g
and s t artin g b atter i es,
FY-3600 with jump-start function, t hat are
usu a lly use d i n cars,t rucks, motorc ycles, boats, e tc.

Specifications
Inp u t volta g e
(v)
Par a meter s
Mod e l
Power(KVA )
Cha r ge volt a ge
（V）
Ef fe ct ive charg e
cu rr en t(6gear s)
Ch rg in g directi on
(N d eg re e)
In st an t current (A )
Refer e n c e C a p a c itance
Di me ns ions(mm )
We ig ht (kg)
Input c o r d l e n g t h (mm)
Wor k cabl e leng th
(mm)
The s peci fica tion s in the p rese nt cat alog ue are s ubje cted t o modi fica tion s or sub stit utio n with out
pri or not ice.
Page.2
AC380V3-phase
1.46/25
12/24
20.30.40.50.
60.70.80.90
10
3600
30/3000
470*3800*865
65
3000
3000+3000
FY-3600
GI35115

Installation
1、Ope n p ackag e a nd find o u t Owner’ s Manual .
2、Che c k the sup p lied of ac cessor ies acco rding to p acking l i st that
att a ched wi t h Owner’ s Manual .
3、Pro p erly in s tall th i s equipm ent as fol lowing d iagram . I nspec t
the u n it for an y d amage. I f so, cont act your l ocal dis tribut o r
or se r vice ag e ncy.
Page.3

Precautions
1、Select a correct location to place the unit
2、Do not move or operate unit where it could tip
3、Use cart or unit handle to move unit
4、Charging produces explosive gases,Never smoke or allow a spark or
flame in vicinity of battery or engine.
5、Operate charger indoor with good ventilation .Do not operate cha-
rger to rain or snow or use when wet.
6、Disconnect input power before using charging clips.
7、Electricity arc and spark exist in some electrical component parts
of charger such as power switch and relay during normal charging
batteries. Keep charger away from inflammables and explosives
8、Do not stop charging suddenly before battery fully charged.Also,
never allow clips touch each other.
9、Do not operate charger with damaged cord or plug—replace the cord
or plug immediately
10、Never charge a frozen battery.
11、Use only qualified fuse.
12、Clean the battery which will be charged before charging. And
check the initial voltage of the battery.
13、Never set Mode switch to “0”position for charging batteries.
14、Do not charge damaged battery ,otherwise it will damage the bui-
ld-in protection
15、Do not switch charging current while battery is being charged.
Page.4

Controls
0
1
2
3
4
5
6
0
15
30
45
60
1、 Handle
2、12V/24V Selection
3、12V indicator
4、24V indicator
5、Power indicator
6、Timer
7、Current
8、Voltmeter
9、Ammeter
1
23456
1
7
89
AV
Page.5

12V
(1)(2)(3)
12V
12V 12V
12V
24V 24V
24V
24V
+
+
+
_
_
_
+
+
_
_
_
_
+
+
+_+_
12-
12+
24+
24-
24V c harg ing co nnec tion 12V charging connection
1、Charging
1)、Se l ect 12V o r 2 4V
2)、Co n nect wo r k cable s t o batter y charge r termin als as abo v e diagr a m,and th en
con n ect cli p s from ba t tery cha rger to th e termin als of bat t ery
3)、Se l ect cha r ging ti m e and curr ent. The p ositio n 1,2,3 of c u rrent a d justme nt
kno b a re slow c h arge ,an d 4,5,6 ar e fast cha rge.us ually, t ime for f a st charg e
is 60 m i ns.
4)、Co n nect in p ut powe r , chargi ng time ca n be set wit hin 60 min s b y timer , T he
cha r ger sto p s automa ticall y when it re aches pr e-set ti m e.
5)、Th e c harge r c an be char ge more th an one bat tery at th e same tim e , but the c h ar-
gin g t ime wil l b e extend ed
FY-3600 Charing Connections:
Operation
Page.6
12+
24+
24V Cha r i n g C o n n e ction 12V Cha r i n g C o n n e ction
Charging：
1） Sel e ct 12Vo r 2 4V。
2） Con n ect wor k c ables t o b attery t ermina ls.
The w o rk cabl e f rom fron t of machi ne is a 12V an d 24V cath ode
cab l e, conn e ct this ca ble to the n egativ e termin al of batt e ry.
And t h en,co n nect ano ther wor k cable fr om 12V or 24 V Positi v e
ter m inal of c h arger t o t he posit ive term inal of ba ttery.
3)、Se l ect cha r ging ti m e and curr ent. The p ositio n 1,2,3 of c u rrent a d justme nt
kno b a re slow c h arge ,an d 4,5,6 ar e fast cha rge.us ually, t ime for f a st charg e
is 60 m i ns.
4)、Co n nect in p ut powe r , chargi ng time ca n be set wit hin 60 min s b y timer , T he
cha r ger sto p s automa ticall y when it re aches pr e-set ti m e.
FY-3600 Charing Connections:

12-
24-
12+
24+12V jump-sta r t c o n n e c t ion
24Vjump-start c o n n e c t i o n
2、Jump-starting
1)、Se l ect 12V o r 2 4V
2)、Co n nect wo r k cable s t o batter y charge r termin als as abo v e diagr a m,and th en
con n ect cli p s from ba t tery cha rger to th e termin als of bat t ery
3)、Co n nect in p ut powe r .
4)、Fo r h igh pow e r engin e s, fast ch arge the b attery f or 15min s b efore j u mp-sta rt-
ing t o g et the be s t result . For dies el engin es,pre -heat sp a rk plug b e fore jum -
p sta r ting. F o r cables c onnect ions,c onnect n egativ e p ost(- ) first, and then p os-
iti v e post( - ).
5)、Co n nect wo r k cable s t o batter y charge r termin als whil e c urren t a djustm ent knob
in” 0 ”posi t ion,an d then tur n curren t adjust ment kno b t o max.p o sition t o jump-
sta r t the eng i ne. If ca r e ngine ca nnot sta rt after 3 -4 times j u mp-st a rt opera t-
ion s . Pleas e s peedy ch arge the b attery f or 15 mins b efore ju m p-sta r t again.
Not e :
1、 The p o sitiv e c lip fro m b attery c harger m ust conn ect to pos i tive po s t (+) of
bat t ery,a n d connec t negati ve clip to n egativ e post(- )
2 、Do no t u se the co n nectio ns of char ging to ju mp-sta rt engin e ,othe r wise it wi ll
dam a ge amme t er and fus e
3 、If ch a rger ca n n ot jump s t art engi nes chec k input po wer cord t o m eet man n fac-
tur e r’s req u iremen ts.or th e connec tions of w ork cabl e s.
Pag e .7
FY-3600 jump-start connection :

Repair and Maintenance
1、Exploded view
Front view
Rectifier
Main transformer
A/C contactor
Page.8
Rear view
12V p o sitiv e
post
24V positive
post
Jump-sta r t
negative
post
Charging
negative
post
FY-3600

2、Troubleshooting
Trouble Probable cause Remedy
No input power (1)in co rr ect input p ow er
co nn ec tion
(2)Po we r sw itch in”o ff ”
po si ti on
（1）Check input power connection
（2）Turn power switch to “on”
position
Timer does not work
（1）Charging time has not adjusted
（2）Timer damaged
（1）Adjust charging time
（2）Replace timer
Not e n ough el e ctrici ty
pow e r of char g ed Batt-
ery
(1)Improperly connect work cables
or clamps
(2) Not enough charging current
(3) Not enough charging time
(4) Ex cess charge rate of battery capacity
(1)Che ck cab les co nnec tion s
and t ight en cla mps
(2)inc reas e char ging c urre nt
(3)increase charging time
(4)Che ck cor rect c harg e rate
for t he bat tery b eing c harg ed
Charger stops working
while operating
(1)Ti me r re aches pre se t ti me
(2)Ch ar ge r over heat
(1)Adj us t ti mer
(2)Wa it f or c harger te mp er -
at ur e co ol down
Voltmeter does not
work
(1 )S wi tches in “o ff ”
po si ti on
(2)12 V/ 24 Vswitch i n
ne ut ra l
(1)Turn on power,adjust timer
and current
(2)Select 12Vor24V
Amm e ter doe s n ot work (1)No o ut p ut c urrent (1)Am me te r works whi le
un de r lo ading onl y
Can n ot char g ing batt ery (1)In correct c abl es co nnec-
ti ons
(2)Sw itches in “ off ”po sition
(3)Bat tery had be en da mag ed
(1)Ch ec k ca bles conn ec ti ons
(2)Ad ju st s witches t o co rr ect
po si ti on
(3)Ch ec k ba ttery
Page.9

Electrical Diagram
+24V o utput terminal
+12V outp ut t erm in a l
Current indicator
Voltage indicator
Tem pera ture s witc h
V
A
Power ind icator
W
W
1
23456
T
T1
+12Vindicator
+24Vindica t or
Page.10

Accessories and spareparts list
R marks:
1)Optional orders for above accessories and spareparts are
available.
2)Model and parts number required when ordering parts from
your local distributor or service agency.
e
Accessories and spareparts list
Fuse Handle
Fro n t stand Rectifier
Amp e rage sw i tch Tim e r
NO.S001
NO.S003
NO.S002
NO.S004
NO.S005 NO.S006
Pow e r switc h S00 7NO. Wheel
Vo ltme ter S0 09NO . Ammeter
Gr ound c lamp S 011NO. Outp ut cord
NO.S012
NO.S008
NO. S010
Page.11