Gage Bilt GB150 User manual

GB150
GAGE BILT
MADE IN U.S.A.
HYDRAULIC HAND RIVETER
GAGE BILT Inc.
44766 Centre Court [phone]
Clinton Twp. MI 48038 USA [phone] Fax
e-mail: [email protected] / www.gagebilt.com
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.

SPECIFICATIONS
Hand Held Weight - 20.5 oz. (0.58 kg)
Power source - Hand operated. Two Valve, cylindrical hydraulic
pump assembly, with pressure relief valve.
Hydraulic oil - Chevron AW Machine Oil 10 ISO-10
or equivalent
Setting stroke Max. - :(5/8" (15.88 mm)
Rated pulling force Max. - 3,500 lbs. (15.6 kN)

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GENERAL SAFETY RULES:
1. For multiple hazards, read and understand the safety instructions before installing,
operating, repairing, maintaining, changing accessories on, or working near the
assembly power tool for non-threaded mechanical fasteners.
2. Only qualified and trained operators should install, adjust or use the assembly power
tool for non threaded mechanical fasteners.
3. Do not modify this assembly power tool for non-threaded mechanical fasteners. Modi-
fications can reduce effectiveness of safety measures and increase the risks to the
operator.
4. Do not discard safety instructions; give them to the operator.
5. Do not use assembly power tool for non-threaded mechanical fasteners if it has been
damaged.
6. Tools shall be inspected periodically to verify all ratings and markings required are
legible. The employer/user shall contact the manufacturer to obtain replacement
marking labels when necessary.
7. Air under pressure can cause severe injury.
8. Always shut off air supply, drain hose of air pressure and disconnect tool from air
supply when not in use, before changing accessories or when making repairs.
9. Never direct air at yourself or anyone else.
10. Whipping hoses can cause severe injury. Always check for damage or loose hoses
and fittings.
11. Cold air shall be directed away from hands.
12. Whenever universal twist couplings (claw couplings) are used, lock pins shall be
installed and whipcheck safety cables shall be used to safeguard against possible
hose-to-tool or hose-to-hose connection failure.
13. Do not exceed the maximum air pressure stated on the tool or manual.
14. Never carry an air tool by the hose.
ADDITIONAL SAFETY RULES FOR HYDRAULIC POWER TOOLS:
1. Do not exceed the maximum relief-valve setting stated on the tool and manual.
2. Carry out a daily check for damaged or worn hoses or hydraulic connections and
replace if necessary.
3. Use only clean oil and filling equipment.
4. Power units require a free flow of air for cooling purposes and should therefore be
positioned in a well ventilated area free from hazardous fumes.
5. Ensure that couplings are clean and correctly engaged before operation.
6. Do not inspect or clean the tool while the hydraulic power source is connected. Acci-
dental engagement of the tool can cause serious injury.
7. Do not install or remove the tool while the hydraulic power source is connected.
Accidental engagement of the tool can cause serious injury.
8. Be sure all hose connections are tight.
9. Wipe all couplers clean before connecting. Failure to do so can result in damage to
the quick couplers and cause overheating.
10. Max. hydraulic tool inlet temp. 118ºF 48ºC
PROJECTILE HAZARDS:
1. Disconnect the tool from the energy source when changing inserted tools/nose as-
semblies or accessories.
2. Be aware that failure of the workpiece or accessories, or even the inserted tool/nose
assembly itself can generate high-velocity projectiles.
3. Always wear impact resistant eye protection during operation of the tool. The grade of
protection required should be assessed for each use.
4. The risk to others should also be assessed at this time.
5. Ensure that the workpiece is securely fixed.
6. Check that the means of protection from ejection of fastener and/or stem is in place
and operative (such as the deflector).
7. Forcible ejection of the mandrel from the front of the nose assembly is possible.
OPERATING HAZARDS:
1. Use of tool can expose the operator’s hands to hazards, including crushing, impacts,
cuts, abrasions and heat. Wear suitable gloves to protect hands.
2. Operators and maintenance personnel shall be physically able to handle the bulk,
weight and power of the tool.
3. Hold the tool correctly; be ready to counteract normal or sudden movements and have
both hands available.
4. Maintain a balanced body position and secure footing.
5. Release the start-and-stop device in the case of interruption of energy supply.
6. Use only lubricants recommended by the manufacturer.
7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting
of normal or unexpected movement of the tool.
8. If the tool is fixed to a suspension device, make sure that fixation is secure.
9. Beware of the risk of crushing or pinching if nose equipment is not fitted.
10. Due to the tool weight, it is recommended safety shoes be worn during operation.
11. It is recommended tool be operated not more than 50 out of every 60 minutes, where
prolonged use is expected.
REPETITIVE MOTIONS HAZARDS:
1. When using the tool, the operator can experience discomfort in the hands, arms,
shoulders, neck or other parts of the body.
2. While using the tool, the operator should adopt a comfortable posture while maintain-
ing a secure footing and avoiding awkward or off balanced postures. The operator
should change posture during extended tasks; this can help avoid discomfort and
fatigue.
3. If the operator experiences symptoms such as persistent or recurring discomfort, pain,
throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning
signs should not be ignored. The operator should tell the employer and consult a
qualified health professional.
ACCESSORY HAZARDS:
1. Disconnect tool from energy supply before changing the nose assembly or accessory.
2. Use only sizes and types of accessories recommended by the manufacturer. Do not
use other types or sizes of accessories.
WORKPLACE HAZARDS:
1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-
es caused by use of tool and also of trip hazards caused by the air line or hydraulic
hose.
2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as
electricity or other utility lines.
3. The tool is not intended for use in potentially explosive atmospheres and is not insu-
lated against contact with electrical power.
4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if
damaged by the tool.
NOISE HAZARDS:
1. Exposure to high noise levels can cause permanent, disabling hearing loss and other
problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-
fore, risk assessment and the implementation of appropriate controls for these haz-
ards are essential.
2. Appropriate controls to reduce the risk may include actions such as damping materials
to prevent workpieces from “ringing”.
3. Use hearing protection in accordance with employer's instructions and as required by
occupational health and safety regulations.
4. Operate and maintain the assembly power tool for non-threaded mechanical fasteners
as recommended in the instruction handbook, to prevent an unnecessary increase in
the noise level.
5. Select, maintain and replace the consumable/inserted tool as recommended in the
instruction handbook, to prevent an unnecessary increase in noise.
6. If the power tool has a silencer, always ensure that it is in place and in good working
order when the power tool is being operated.
VIBRATION HAZARDS:
1. Exposure to vibration can cause disabling damage to the nerves and blood supply of
the hands and arms.
2. Wear warm clothing when working in cold conditions and keep your hands warm and
dry.
3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or
hands, stop using the assembly power tool for non-threaded mechanical fasteners,
tell your employer and consult a physician.
4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip
can then be used to support the tool.
WARNINGS - Must be understood to avoid severe
personal injury.
CAUTIONS - show conditions that will damage equip-
SAFETY WARNINGS
TERMS AND SYMBOLS
- Product complies with requirements
- Hearing protection and eye protection
- Read manual prior to using equipment

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WARNING:
DO NOT PUMP TOOL WHEN THE SPRING IS NOT IN PLACE, TO RETRACT TOOL WITH NO
SPRING, BRING HANDLES TOGETHER, PUSH THE BUTTON WITH MIDDLE FINGER OR FREE
HAND, PLACE THUMB AND FIRST FINGER OF SAME HAND ON FRONT OF PROTECTIVE SHIELD
AND FORCE IT TO THE FULL RETRACTED POSITION, RELEASE BUTTON AND HANDLES.
GB150 HYDRAULIC HAND RIVETER OPERATING INSTRUCTIONS
1. Place the jaws inside the collet (20323).
2. Place the collet (20323) into the end of spring (50304).
3. Place other end of the spring (50304) over the puller shaft and thread the collet (20323) onto the shaft hand tight until
no threads are showing.
4. Place the holder (10245) over assembly and hand tighten until threads do not show.
5. Choose a nose tip as required (nose tips sold separate see chart) and thread into the holder (10245) hand tight. Re-
verse for disassembly. It may be necessary to pump tool out 2 or 3 strokes before nose tip (nose tips sold sepa-
rately see chart) can be entirely threaded onto the holder (10245).
Operating Instructions: (with riveting assembly in place per diagram tool is ready to operate)
1. Pump handles 3 or 4 times, holding them together fully on last pump. Push the button while handles are together
and nose assembly will retract.
2. Place rivet stem into the nose tip (nose tips sold separate see chart) and insert rivet into desired hole.
3. Pump handles to install rivet. If more than 10 full pumps are required, re-grip rivet by pushing button and bringing
handles together, slide tool up on rivet stem and finish installing.
4. After stem breaks, push button and bring handles together, point nose tip (nose tips sold separate see chart) down
and rivet stem will fall out, or can be removed by hand.
The Hydraulic system is sealed and oil should not be added. If the tool should be damaged and leaks oil, RETURN IT
TO AN AUTHORIZED SERVICE CENTER.
SPRING - 50304
JAW SET - 30426
COLLET - 20323
HOLDER - 10245
*NOSE TIP
(SOLD SEPARATE SEE CHART)
PART NO. SIZE
10231 3/32"
10232 1/8"
10425 5/32"-3/16"
10211 1/4"
*Nose tips not supplied with tool
*BLIND RIVET NOSE TIPS
Seller warrants that all goods covered by this catalog will conform to
applicable specifications and will replace or repair, F.O.B. our plant, any
goods providing defective from faulty workmanship, or material, for 6 months
from date of shipment.
Said warranty to remain in effect if, and only if, such goods are
used in accordance with all instructions as to maintenance, operation and
use, set forth in manuals and instruction sheets furnished by seller.
Sellers obligation under this warranty shall be limited to the repair
or rework of the goods supplied or replacement thereof, at Seller’s option, and
in no case is to exceed the invoice value of said goods. Under no
circumstances will the seller be liable for incidental or consequential damages
or for damages incurred by the buyer or subsequent user in repairing or
replacing defective goods or if the goods covered by this warranty are
reworked or subjected to any type of additional processing.
This warranty is void if Seller is not notified in writing of any
rejections or defects within 6 months after the receipt of the material by the
customer.
THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES
EXPRESSED OR IMPLIED, INCLUDING MERCHANTABILITY.
WARRANTY
This unit complies to EN 792-1 Standards