Stanley ProSet XT4-AHR User manual

Hydro-Pneumatic Blind Rivet Tool
EN
INSTRUCTION
MANUAL
Hydro-Pneumatic Power Tool
ProSet® XT4-AHR Blind Rivet Tool - 76005
STANLEY Engineered Fastening
STANLEY House, Works Road
Letchworth Garden City
Hertfordshire, United Kingdom
SG6 1JY
Tel: [phone]
Fax: [phone]
Holding your world together®
Find your closest STANLEY Engineered Fastening location on
www.stanleyengineeredfastening.com/contact
For an authorized distributor nearby please check
www.stanleyengineeredfastening.com/econtact/distributors
Manual Number Issue C/N
07900-09429 B 20/201
Stanley Engineered Fastening — a division of Stanley Black and Decker — is the global leader in precision fastening and assembly solutions. Our
industry-leading brands, Avdel®, Integra™, Nelson®, Optia™, POP®, Stanley® Assembly Technologies, and Tucker®, elevate what our customers create.
Backed by a team of passionate and responsive problem-solvers, we empower engineers who are changing the world.
STANLEY ENGINEERED FASTENING FAMILY OF BRANDS
©2020 Stanley Engineered Fastening. All Rights Reserved. stanleyengineeredfastening.com

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Item Part Number Description Qty Spares Item Part Number Description Qty Spares
1 76005-15000 Nose Equipment (includes 1 Nose Piece) 1 Y 30 76003-05304 Spring 1 Y
1a PRN1310 Nose Piece 1 Y 31 76003-05300 MCS Valve Assembly 1 Y
1b 76005-15001 Nose Casing 1 Y 32 76003-02014 Gasket 1 Y
1c PRS1300-01A Jaw Case 1 Y 33 76003-02016 Handle Assembly 1 Y
1d PRS1300-04 Jaws 1 set Y 34 76003-02025 Gasket 1 Y
1e PRS1350-01 Jusher Pusher 1 Y 35 07005-00088 Trigger Valve 1 Y
1f DPN901-025 Jaw Pusher Spring 1 Y 36 76003-02024 Trigger Pin 1 Y
1g PRS1300-06 Mandrel Guide 1 Y 37 07003-00042 O Ring 1 Y
1h 76005-15002 Pulling Head 1 Y 38 71210-03402 Valve Spool 1
1i 76005-15003 Housing Adapter 1 Y 39 07003-00271 O Ring 1 Y
1j 07003-00067 O Ring 1 Y 40 71210-03401 Valve Body 1
2 76003-02022 Suspension Hook 1 Y 41 07003-00268 O Ring 1 Y 3 76003-05200 Stem Collector 1 Y 42 07003-00287 O Ring 1 Y 4 07001-00405 M5 Socket Cap Head Screw 1 Y 43 07005-01274 1/8" BSP Plug 1 Y 5 07003-00194 M5 Bonded Seal 1 Y 44 07003-00127 O Ring 1 Y 6 76003-02008 Trigger 1 Y 45 74202-02090 POP-AVDEL Label 1 Y 7 76003-03700 In-line On / O Valve 1 46 76003-02001 Handle Base 1 8 71210-02103 Locknut 1 Y 47 07003-00281 O Ring 2 Y 9 07900-09429 Proset XT4-AHR Instruction Manual (not shown) 1 Y 48 71210-02009 Valve Seat 1 Y
10 71210-02104 Seal Housing 1 Y 49 76003-02015 Top Plate 1 11 07003-00333 Lip Seal 1 Y 50 71210-02014 Clamp Nut 1 Y 12 76004-03300 Head Assembly - XT4 1 51 76004-03800 Intensier Seal Assembly - XT4 1 Y 13 76005-02027 Proset XT4-AHR Label 2 Y 52 76004-03200 Pneumatic Piston Assembly - XT4 1 14 73200-02022 Safety Label 1 Y 52a 71230-03205 Guide Ring 1 Y 15 76003-02028 Bearing Ring 1 Y 52b 07003-00509 O Ring 1 Y 16 07003-00273 Rod Seal 1 Y 52c 07003-00274 Rod Seal 1 Y 17 76003-02019 Seal Retainer 1 Y 52d 76003-03206 Spring 2 Y 18 07003-00504 Piston Seal 1 Y 52e 76003-03204 Exhaust Valve Body 1 Y 19 76005-02120 Piston Assembly - XT4-AHR 1 52f TP144-103 Retaining Ring 2 Y 20 76003-02026 Bearing Tape 1 Y 52g 76003-03205 Exhaust Valve Body - Short 1 Y 21 07003-00505 Lip Seal 1 Y 53 76003-03500 Valve Rod Assembly 1 22 76003-02030 Spring 1 Y 54 76003-03600 Air Tube Assembly 1 23 76005-05105 Ejector Nozzle - XT4-AHR 1 Y 55 07003-00510 O Ring 1 Y 24 07003-00534 O Ring 2 Y 56 76003-02002 Air Chamber 1 25 76005-05110 End Cap Assembly - XT4-AHR 1 Y 57 76003-02007 Air Chamber Sleeve 1 Y 26 07003-00507 O Ring 1 Y 58 07003-00508 O Ring 1 Y 27 76003-05104 Collector Adapter Moulding 1 Y 59 07003-00530 O Ring 1 Y 28 76005-05101 Stem Deector - XT4-AHR 1 Y 60 AN500-72 Pneumatic Connector 1 Y 29 76003-05102 Deector Retaining Nut 1 Y

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© 2017 Stanley Black & Decker inc.
All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any means (electronically or
mechanically) without prior explicit and written permission from STANLEY Engineered Fastening. The information provided
is based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening pursues a
policy of continuous product improvement and therefore the products may be subject to change. The information provided
is applicable to the product as delivered by STANLEY Engineered Fastening. Therefore, STANLEY Engineered Fastening cannot
be held liable for any damage resulting from deviations from the original speci cations of the product.
The information available has been composed with the utmost care. However, STANLEY Engineered Fastening will not accept
any liability with respect to any faults in the information nor for the consequences thereof. STANLEY Engineered Fastening
will not accept any liability for damage resulting from activities carried out by third parties. The working names, trade names,
registered trademarks, etc. used by STANLEY Engineered Fastening should not be considered as being free, pursuant to the
legislation with respect to the protection of trade marks.
CONTENT
1. SAFETY DEFINITIONS...................................................................................................................................................... 5
1.1 GENERAL SAFETY RULES:........................................................................................................................................................................................ 5
1.2 PROJECTILE HAZARDS ............................................................................................................................................................................................. 6
1.3 OPERATING HAZARDS.............................................................................................................................................................................................. 6
1.4 REPETITIVE MOTIONS HAZARDS.......................................................................................................................................................................... 6
1.5 ACCESSORY HAZARDS ............................................................................................................................................................................................. 7
1.6 WORKPLACE HAZARDS............................................................................................................................................................................................ 7
1.7 NOISE HAZARDS ......................................................................................................................................................................................................... 7
1.8 VIBRATION HAZARDS................................................................................................................................................................................................ 7
1.9 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS............................................................................................. 7
2. SPECIFICATIONS .............................................................................................................................................................. 8
2.1 TOOL SPECIFICATION................................................................................................................................................................................................ 8
2.2 TOOL DIMENSIONS.................................................................................................................................................................................................... 9
2.3 PLACING SPECIFICATION......................................................................................................................................................................................... 9
2.4 THE PACKAGE CONTENTS ....................................................................................................................................................................................... 9
2.5 MAIN COMPONENTS LIST ....................................................................................................................................................................................... 9
2.6 STANDARD NOSE EQUIPMENT............................................................................................................................................................................10
3. TOOL SETUP ................................................................................................................................................................... 10
3.1 NOSE EQUIPMENT REF. FIG. 2 ...........................................................................................................................................................................10
3.2 AIR SUPPLY REF. FIG. 3..........................................................................................................................................................................................11
3.3 PRINCIPLE OF OPERATION....................................................................................................................................................................................11
4. OPERATION PROCEDURE.............................................................................................................................................. 12
4.1 TOOL OPERATION REF. FIG. 1, 4, 5, 6...............................................................................................................................................................12
4.2 EMPTYING THE MANDREL COLLECTOR REF. FIG. 1..................................................................................................................................12
5. SERVICING THE TOOL.................................................................................................................................................... 12
5.1 MAINTENANCE FREQUENCY................................................................................................................................................................................12
5.2 NOSE EQUIPMENT....................................................................................................................................................................................................12
5.3 DAILY SERVICING ......................................................................................................................................................................................................12
5.4 WEEKLY SERVICING..................................................................................................................................................................................................13
5.5 SERVICE KIT .................................................................................................................................................................................................................13
5.6 PRIMING........................................................................................................................................................................................................................13
5.7 PROTECTING THE ENVIRONMENT .....................................................................................................................................................................14
6. MAINTENANCE............................................................................................................................................................... 14
6.1 DISMANTLING THE TOOL.......................................................................................................................................................................................15
7. TROUBLESHOOTING GUIDE ......................................................................................................................................... 18
8. GENERAL SAFETY DATA ................................................................................................................................................ 19
8.1 HYSPIN® VG32 OIL SAFETY DATA .......................................................................................................................................................................19
8.2 MOLY LITHIUM GREASE EP 3753 SAFETY DATA ...........................................................................................................................................20
8.3 MOLYKOTE® 55M GREASE SAFETY DATA ........................................................................................................................................................20
8.4 MOLYKOTE® 111 GREASE SAFETY DATA..........................................................................................................................................................21
9. DECLARATION OF CONFORMITY ................................................................................................................................. 22
10. PROTECT YOUR INVESTMENT! ..................................................................................................................................... 23
10.1 POP®AVDEL® BLIND RIVET TOOL WARRANTY ...............................................................................................................................................23
10.2 REGISTER YOUR BLIND RIVET TOOL ONLINE.................................................................................................................................................23

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This instruction manual must be read by any person installing or operating this tool with particular
attention to the following safety rules.
Always wear impact-resistant eye protection during operation of the tool. The grade of protection
required should be assessed for each use.
Use hearing protection in accordance with employe’s instructions and as required by occupational
health and safety regulations.
Use of the tool can expose the operator’s hands to hazards, including crushing, impacts, cuts and
abrasions and heat. Wear suitable gloves to protect hands.
1. SAFETY DEFINITIONS
The denitions below describe the level of severity for each signal word. Please read the manual and pay
attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
Improper operation or maintenance of this product could result in serious injury and property damage.
Read and understand all warnings and operating instructions before using this equipment. When using
power tools, basic safety precautions must always be followed to reduce the risk of personal injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
1.1 GENERAL SAFETY RULES:
• For multiple hazards, read and understand the safety instructions before installing, operating, repairing,
maintaining, changing accessories on, or working near the tool. Failure to do so can result in serious
bodily injury.
• Only qualied and trained operators must install, adjust or use the tool.
• DO NOT use outside the design intent of placing STANLEY Engineered Fastening Blind Rivets.
• Use only parts, fasteners, and accessories recommended by the manufacturer.
• DO NOT modify the tool. Modications can reduce the eectiveness of safety measures and increase the
risks to the operator. Any modication to the tool undertaken by the customer will be the customer’s
entire responsibility and void any applicable warranties.
• Do not discard the safety instructions; give them to the operator.
• Do not use the tool if it has been damaged.
• Prior to use, check for misalignment or binding of moving parts, breakage of parts, and any other
condition that aects the tool’s operation. If damaged, have the tool serviced before using. Remove any
adjusting key or wrench before use.
• Tools shall be inspected periodically to verify that the ratings and markings required by this part of
ISO 11148 are legibly marked on the tool. The employer/user shall contact the manufacturer to obtain
replacement marking labels when necessary.
• The tool must be maintained in a safe working condition at all times and examined at regular intervals
for damage and function by trained personnel. Any dismantling procedure will be undertaken only by
trained personnel. Do not dismantle this tool without prior reference to the maintenance instructions.

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1.2 PROJECTILE HAZARDS
• Disconnect the air supply from the tool before performing any maintenance, attempting to adjust, t or
remove a nose assembly or accessories.
• Be aware that failure of the workpiece or accessories, or even of the inserted tool itself can generate high-
velocity projectiles.
• Always wear impact-resistant eye protection during operation of the tool. The grade of protection
required should be assessed for each use.
• The risks to others should also be assessed at this time.
• Ensure that the workpiece is securely xed.
• Check that the means of protection from ejection of fastener and/or mandrel is in place and is operative.
• DO NOT use the tool without mandrel collector installed.
• Warn against the possible forcible ejection of mandrels from the front of the tool.
• DO NOT operate a tool that is directed towards any person(s).
1.3 OPERATING HAZARDS
• Use of the tool can expose the operator’s hands to hazards, including crushing, impacts, cuts and
abrasions and heat. Wear suitable gloves to protect hands.
• Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of
the tool.
• Hold the tool correctly; be ready to counteract normal or sudden movements and have both hands
available.
• Keep tool handles dry, clean, and free from oil and grease.
• Maintain a balanced body position and secure footing when operating the tool.
• Release the start-and-stop device in the case of an interruption of the air supply.
• Use only lubricants recommended by the manufacturer.
• Contact with hydraulic uid should be avoided. To minimise the possibility of rashes, care should be taken
to wash thoroughly if contact occurs.
• Material Safety Data Sheets for all hydraulic oils and lubricants is available on request from your tool
supplier.
• Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or
unexpected movement of the tool.
• If the tool is xed to a suspension device, make sure that the xation is secure.
• Beware of the risk of crushing or pinching if nose equipment is not tted.
• DO NOT operate tool with the nose casing removed.
• Adequate clearance is required for the tool operator’s hands before proceeding.
• When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent
activation.
• DO NOT abuse the tool by dropping or using it as a hammer.
• Care should be taken to ensure that spent mandrels do not create a hazard.
• The mandrel collector must be emptied when approximately half full.
1.4 REPETITIVE MOTIONS HAZARDS
• When using the tool, the operator can experience discomfort in the hands, arms, shoulders, neck or other
parts of the body.
• While using the tool, the operator should adopt a comfortable posture whilst maintaining a secure
footing and avoiding awkward or o -balance postures. The operator should change posture during
extended tasks; this can help avoid discomfort and fatigue.
• If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching,
tingling, numbness, burning sensations or stiness, these warning signs should not be ignored. The
operator should tell the employer and consult a qualied health professional.

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1.5 ACCESSORY HAZARDS
• Disconnect the tool from the air supply before tting or removing the nose assembly or accessory.
• Use only sizes and types of accessories and consumables that are recommended by the manufacturer of
the tool; do not use other types or sizes of accessories or consumables.
1.6 WORKPLACE HAZARDS
• Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by use of
the tool and also of trip hazards caused by the air line or hydraulic hose.
• Proceed with care in unfamiliar surroundings. There can be hidden hazards, such as electricity or other
utility lines.
• The tool is not intended for use in potentially explosive atmospheres and is not insulated against contact
with electric power.
• Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by use of
the tool.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• Care should be taken to ensure that spent mandrels do not create a hazard.
1.7 NOISE HAZARDS
• Exposure to high noise levels can cause permanent, disabling hearing loss and other problems, such
as tinnitus (ringing, buzzing, whistling or humming in the ears). Therefore, risk assessment and the
implementation of appropriate controls for these hazards are essential.
• Appropriate controls to reduce the risk may include actions such as damping materials to prevent
workpieces from “ringing”.
• Use hearing protection in accordance with employer’s instructions and as required by occupational health
and safety regulations.
• Operate and maintain the tool as recommended in the instruction manual, to prevent an unnecessary
increase in the noise level.
• Ensure that the silencer within the mandrel collector is in place and in good working order when the tool
is being operated.
1.8 VIBRATION HAZARDS
• Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms.
• Wear warm clothing when working in cold conditions and keep your hands warm and dry.
• If you experience numbness, tingling, pain or whitening of the skin in your ngers or hands, stop using
the tool, tell your employer and consult a physician.
• Where possible support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can
then be used to support the tool.
1.9 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS
• The operating supply air must not exceed 7 bar (100 PSI).
• Air under pressure can cause severe injury.
• Never leave operating tool unattended. Disconnect air hose when tool is not in use, before changing
accessories or when making repairs.
• DO NOT let air exhaust opening on the mandrel collector face in the direction of the operator or other
persons. Never direct air at yourself or anyone else.
• Whipping hoses can cause severe injury. Always check for damaged or loose hoses and ttings.
• Prior to use, inspect airlines for damage, all connections must be secure. Do not drop heavy objects on
hoses. A sharp impact may cause internal damage and lead to premature hose failure.
• Cold air shall be directed away from hands.
• Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed and whipcheck
safety cables shall be used to safeguard against possible hose-to-tool or hose-to-hose connection failure.
• DO NOT lift the placing tool by the hose. Always use the placing tool handle.
• Vent holes must not become blocked or covered.

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• Keep dirt and foreign matter out of the hydraulic system of the tool as this will cause the tool to
malfunction.
STANLEY Engineered Fastening policy is one of continuous product development and improvement
and we reserve the right to change the specication of any product without prior notice.
2. SPECIFICATIONS
The ProSet® XT4-AHR is a hydro-pneumatic tool designed to place Stanley Engineered Fastening blind rivets at
high speed.
The tool features a vacuum system for rivet retention and trouble free collection of the spent mandrels
regardless of tool orientation.
When coupled to the relevant nose equipment the ProSet®XT4-AHR can be used to place blind rivets in the
range of 4.0mm to 6.4mm. Refer to page 9 for a list of all rivets that can be placed.
The safety warnings on pages 5 must be followed at all times.
DO NOT use under wet conditions or in the presence of ammable liquids or gases.
2.1 TOOL SPECIFICATION
 XT4-AHR
Pull-Force: @ 5.5 bar 23.0 kN 5193 lbf
Air Supply Pressure: Minimum to Maximum 5.0 - 7.0 bar 72.5 - 101.5 lbf/in2
Oil Pressure: Pull @ 5.5 bar 395 bar 5729 lbf/in2
Stroke: Minimum Piston Stroke 18.0 mm 0.71 in.
Weight: Including nose equipment 2.30 kg 5.07 lb
Weight: without nose equipment 2.00 kg 4.41 lb
Free Air Volume: @ 5.5 bar 6.3 litres 384.4 in3
Cycle Time: Approximate 1.0 seconds
Noise values determined according to noise test code ISO 15744 and ISO 3744. XT4-AHR
A-weighted sound power level dB(A), LWA
Uncertainty noise:
kWA = 3.0 dB(A) 89.7 dB(A)
A-weighted emission sound pressure level at the work station
dB(A), LpA
Uncertainty noise:
kpA = 3.0 dB(A) 78.7 dB(A)
C-weighted peak emission sound pressure level dB(C),
LpC,peak
Uncertainty noise:
kpC = 3.0 dB(C) 81.5 dB(A)
Vibration values determined according to vibration test code
ISO 20643 and ISO 5349. XT4-AHR
Vibration emission level, ahd:Uncertainty
vibration: k = 0.9 m/s21.80 m/s2
Declared vibration emission values in accordance with EN 12096

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2.2 TOOL DIMENSIONS

  



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


Dimensions in millimetres.
2.3 PLACING SPECIFICATION
The ProSet® XT4-AHR is a hydro-pneumatic tool designed to place Stanley Engineered Fastening AD135AHR
and AD139AHR blind rivets only.
2.4 THE PACKAGE CONTENTS
• 1 ProSet® XT4-AHR blind rivet tool.
• 1 set Standard Nose Equipment & Nosepiece for AD135AHR and AD139AHR blind rivets.
• 1 Printed Instruction Manual – region dependent.
2.5 MAIN COMPONENTS LIST
Refer to gure 1 and the table below.
Item Part Number Description Qty
1 76005-15000 Nose Equipment (includes 1 Nose Piece) 1
2 76003-02022 Suspension Hook 1
3 76003-05200 Stem Collector 1
4 07001-00405 M5 Socket Cap Head Screw 1
5 07003-00194 M5 Bonded Seal 1
6 76003-02008 Trigger 1
7 76003-03700 In-line On / O Valve 1
8 71210-02103 Locknut 1

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2.6 STANDARD NOSE EQUIPMENT
Refer to gure 2 and the table below.
Item Part Number Description Qty
1a PRN1310 Nose Piece 1
1b 76005-15001 Nose Casing 1
1c PRS1300-01A Jaw Case 1
1d PRS1300-04 Jaws 1 set
1e PRS1350-01 Jaw Pusher 1
1f DPN901-025 Jaw Pusher Spring 1
1g PRS1300-06 Mandrel Guide 1
1h 76005-15002 Pulling Head 1
1i 76005-15003 Housing Adapter 1
1j 07003-00067 O Ring 1
For a full list of tool accessories, please refer to the ProSet Accessories Manual 07900-09415.
3. TOOL SETUP
IMPORTANT - READ THE SAFETY WARNINGS ON PAGE 5 CAREFULLY BEFORE PUTTING INTO SERVICE.
IMPORTANT - THE AIR SUPPLY MUST BE TURNED OFF OR DISCONNECTED BEFORE FITTING OR
REMOVING THE NOSE ASSEMBLY.
3.1 NOSE EQUIPMENT (REF. FIG. 2)
Item numbers in bold refer to the components in gures 1 & 2 and the tables on page 9 & 10.
Mounting the nose piece
• The air supply must be disconnected.
• Select the correct nose piece for the rivet to be installed.
• Remove the housing adapter (1i), including nose casing (1b), nose piece (1a), and O ring (1j) from the
tool.
• Remove the nose piece (1a) from the nose casing (1b)
• Assemble in reverse order.
Removing complete nose equipment
• The air supply must be disconnected.
• Remove the housing adapter (1i), including nose casing (1b), nose piece (1a), and O ring (1j) from the
tool.
• If required remove the nose casing (1b) from the housing adapter (1i).
• Remove the jaw case (1c) from the pulling head (1h).
• Remove the jaws (1d) from the jaw case (1c).
• Remove jaw pusher (1e), jaw pusher spring (1f) and mandrel guide (1g) from the pulling head (1h).
• Remove the pulling head (1h) from the tool piston using spanners.
Mounting the complete nose equipment
• The air supply must be disconnected.
• Any worn or damaged part should be replaced.
• Clean and check wear on jaws (1d).
• Ensure that the jaw pusher (1e), mandrel guide (1g) or the jaw pusher spring (1f) are not distorted.
• Lightly coat jaws (1d) with moly lithium grease.
• Drop jaws (1d) into the jaw case (1c).

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• Insert mandrel guide (1g), jaw pusher spring (1f) and jaw pusher (1e) into the pulling head (1h).
• Screw the jaw case (1c), including the jaws (1d) fully on to the pulling head (1h).
• Place housing adapter (1i) over the jaw case (1c) and tighten fully onto the tool.
• Place nose casing (1b) over the jaw case (1c) and tighten fully onto the housing adapter (1i).
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal
components of the nose assembly and nose tips as they will need regular replacement
3.2 AIR SUPPLY (REF. FIG. 3)
Components
A. Stop cock (used during maintenance of lter/regular or lubricated units)
B. Pressure regulator and lter (daily drain)
C. Main supply drain point
D. Take o point from main supply
• All tools are operated with compressed air at a minimum pressure of 5.0 bar.
• Pressure regulators and automatic oiling/ltering systems to be used on the main air supply within
3metres of the tool (see g. 3).
• Air supply hoses will have a minimum working eective pressure rating of 150% of the maximum pressure
produced in the system or 10 bar, whichever is the highest.
• Air hoses must be oil resistant, have an abrasion resistant exterior and be armoured where operating
conditions may result in hoses being damaged.
• All air hoses MUST have a minimum bore diameter of 6.4 millimetres.
• Check for air leaks. If damaged, hoses and couplings must be replaced by new items.
• If there is no  lter on the pressure regulator, bleed the airline to clear it of accumulated dirt or water
before connecting air hose to the tool.
3.3 PRINCIPLE OF OPERATION
CAUTION - CORRECT SUPPLY PRESSURE IS IMPORTANT FOR PROPER FUNCTION OF THE INSTALLATION
TOOL. PERSONAL INJURY OR DAMAGE TO EQUIPMENT MAY OCCUR WITHOUT CORRECT PRESSURES.
THE SUPPLY PRESSURE MUST NOT EXCEED THAT LISTED IN THE PLACING TOOL SPECIFICATION
Item numbers in bold refer to the components in gures 1 & 2 and the tables on page 9 & 10.
When the pneumatic hose is connected to the placing tool, the pull and return cycles of the tool are
controlled by depressing and releasing the trigger (6) located in the handle.
• Air supply is disconnected.
• Connect the nose equipment as described on page 10.
• Connect the pneumatic hose to the air on/o valve (7).
• Connect the pneumatic hose mains air supply.
• Switch on the mains supply to the tool by sliding the air on/o valve (7) to the up position.
• Air is now supplied to the tool and the vacuum system is in operation.
• Pull and release the trigger (6) a few times to the full stroke of the tool to check operation. Observe action
of tool. Check for uid and/or air leaks.

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4. OPERATION PROCEDURE
4.1 TOOL OPERATION (REF. FIG. 1, 4, 5, 6)
Installing a blind rivet
• Ensure that the mandrel collector (3) is tted.
• Insert rivet mandrel into the nose piece (1a). The vacuum system will retain the rivet in the nose piece.
• Position the tool.
• Ensure nose equipment is at right angle (90°) to the work piece.
• Pull and hold trigger (6) until the rivet is fully set in the application.
• When the rivet has been set completely, release the trigger (6). The tool will return to its initial position
automatically. The mandrel is automatically dropped into the mandrel collector (3) by the vacuum system.
• Mandrel collector must be emptied before it is half full.
CAUTION –DO NOT FORCE THE INSERTION OF A RIVET MANDREL OR RIVET BODY. THIS WILL CAUSE
DAMAGE TO THE TOOL AND/OR APPLICATION.
4.2 EMPTYING THE MANDREL COLLECTOR (REF. FIG. 1)
CAUTION - DO NOT USE THE TOOL WHEN THE MANDREL COLLECTOR IS REMOVED
• The tool is tted with a quick connect/release mandrel collector (3).
• A 60° rotation removes or replaces the mandrel collector.
• Removing the mandrel collector (3) from the tool automatically turns OFF the vacuum rivet retention and
mandrel extraction system.
• Retting the mandrel collector turns the vacuum system ON.
5. SERVICING THE TOOL
5.1 MAINTENANCE FREQUENCY
Regular servicing must be carried out by trained personnel and a comprehensive inspection performed
annually or every 500,000 cycles, whichever is sooner.
DISCONNECT AIR SUPPLY
CAUTION - Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool.
These chemicals may weaken the materials used in these parts.
5.2 NOSE EQUIPMENT
Nose assemblies need to be serviced at weekly intervals or every 5,000 cycles. Hold some stock of all internal
components of the nose assembly and nose pieces, they need regular replacement.
• Disconnect the air supply
• Remove the complete nose assembly using the procedure described in section 3.1.
• Inspect all components. Any worn or damaged parts must be replaced by a new part.
• Particularly check wear on the Jaws (1d).
• Clean all parts and apply moly lithium Grease (07992-00020) to jaws (1d) and taper bore of jaw case (1c).
• Assemble according to tting instructions in section 3.1.
5.3 DAILY SERVICING
• Before use, check the tool, hose and couplings for air leaks and oil leaks. If damaged, remove the tool from
service and replace aected items with new parts.
• If there is no lter on the pressure regulator, bleed the airline to clear it of accumulated dirt or water
before connecting the air hose to the tool. If there is a lter, drain it.
• Check that the nose equipment (1) is correct for the rivet to be placed and that it is tted properly.

13
ENGLISH
• Check that the stroke of the tool meets the minimum specication (ref. 2.1).
• The mandrel collector (3) must tted to the tool.
• Check that the air chamber is fully tightened onto the tool body.
5.4 WEEKLY SERVICING
• Check the tool, hose and couplings for air leaks and oil leaks. If damaged, remove the tool from service
and replace aected items with new parts.
5.5 SERVICE KIT
For an easy complete service, Stanley Engineered Fastening oers the complete Service Kit below.
Service Kit 76003-99990
Item Part Number Description Item Part Number Description
107900-00008 7/16 x 1/2 A/F Spanner 12 07900-00685 Insertion Rod
207900-00012 9/16 x 5/8 A/F Spanner 13 07900-00692 Trigger Valve Extractor
307900-00015 5/8 x 11/16 A/F Spanner 14 07900-00698 Stop Nut
407900-00158 2mm Pin Punch 15 07900-00700 Priming Pump Assembly
507900-00164 Circlip Pliers 16 07900-00706 Location Spigot Assembly
607900-00224 4mm Hexagonal Wrench 17 07900-00755 Grease - Molykote 111
707900-00351 3mm Hexagonal Wrench 18 07900-01085 Guide Tube
807900-00469 2.5mm Hexagonal Wrench 19 07900-01086 Piston Sleeve
907900-00670 Piston Bullet 20 07992-00020 Grease - Moly Lithium
10 07900-00672 Spanner Assembly 21 07992-00075 Grease - Molykote 55M
11 07900-00677 Seal Extractor 
5.6 PRIMING
Priming is necessary after the tool has been dismantled and prior to operating. It may also be necessary to
restore the full stroke after considerable use, if the stroke has been reduced and fasteners are not now being
fully placed by one operation of the trigger.
Oil Details
The recommended oil for priming is Hyspin® VG32 available in 0.5l (part number 07992-00002) or one gallon
containers (part number 07992-00006).
Priming Kit
To enable you to follow the priming procedure below you will need to obtain a priming kit.
Priming Kit 07900-00688
Item Part Number Description
107900-00351 3mm Hexagonal Wrench
207900-00700 Priming Pump
307900-00224 4mm Hexagonal Wrench
Priming Procedure
IMPORTANT - DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT ON/OFF VALVE
ASSEMBLY 7. REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONENTS.
All operations must be carried out on a clean bench, with clean hands in a clean area.
Ensure that the oil is perfectly clean and free from air bubbles.

14
ENGLISH
Care MUST be taken at all times, to ensure that no foreign matter enters the tool, or serious damage may
result.
Before priming, empty the oil from tool as follows.
• Switch OFF air supply at ON/OFF Valve Assembly (7).
• Remove all nose equipment (1). Refer to section 3. 1.
• Remove Bleed Screw (4) and Bonded Seal (5).
• Invert tool over suitable container, switch ON air supply at ON/OFF Valve Assembly (7) and actuate tool.
• Residual oil in the tools hydraulic system will empty through bleed screw orice.
CARE SHALL BE TAKEN TO ENSURE THAT THE BLEED HOLE IS NOT DIRECTED TOWARDS THE OPERATOR
OR OTHER PERSONNEL.
• Switch air supply OFF at ON/OFF Valve (7).
• Screw priming pump (07900-00700) into bleed screw port, utilizing Seal (5).
• Actuate Priming Pump by pressing down and releasing several times until resistance is evident and the
Head Piston starts to move rearward.
ENSURE PUMP IS KEPT ‘SQUARE’TO BLEED SCREW PORT DURING PRIMING OPERATION TO PREVENT
BREAKAGE OF BLEED NIPPLE ON PRIMING PUMP.
• Remove the priming pump, surplus oil will expel from bleed screw port.
• Replace the Bleed Screw (4) together with Seal (5).
• Switch ON air supply at ON/OFF Valve (7).
• Check that the stroke of the head piston reaches specication. If not repeat above procedure.
• Switch OFF air supply and ret nose equipment. Refer to section 3.1.
• Check that the stroke of the tool meets the minimum specication of 18mm.
• To check the stroke, measure the distance between the front face of the Jaw Case (1c) and the front of the
Head (12), BEFORE pressing the trigger and when the trigger is fully actuated. The stroke is the dierence
between the two measurements. If it does not meet the minimum specication, repeat the Priming
Procedure.
5.7 PROTECTING THE ENVIRONMENT
Assure conformity with applicable disposal regulations. Dispose all waste products at an approved waste
facility or site so as not to expose personnel and the environment to hazards.
6. MAINTENANCE
IMPORTANT
SAFETY WARNINGS APPEAR ON PAGE 5.
THE EMPLOYER IS RESPONSIBLE FOR ENSURING THAT TOOL MAINTENANCE INSTRUCTIONS
ARE GIVEN TO THE APPROPRIATE PERSONNEL. THE OPERATOR SHOULD NOT BE INVOLVED
IN MAINTENANCE OR REPAIR OF THE TOOL UNLESS PROPERLY TRAINED.
Every 500,000 cycles the tool must be completely dismantled and inspected. Components must be replaced
where worn or damaged. All O rings and seals should be replaced with new ones and lubricated with
Molykote 55M grease (07992-00075) for pneumatic sealing or Molykote 111 (07900-00755) for hydraulic
sealing.
WARNING
The airhose must be disconnected before any servicing or dismantling is attempted unless specically
instructed otherwise.

15
ENGLISH
The dismantling operation must be carried out in clean conditions.
Before proceeding with dismantling, empty the oil from the tool as follows.
Before priming, empty the oil from tool as follows.
(Ref. g. 1)
• Switch OFF air supply at ON/OFF Valve (7)
• Remove all nose equipment (1) Refer to section 3.1.
• Remove Bleed Screw (4) and Seal (5).
• Invert tool over suitable container, switch ON air supply at ON/OFF Valve (7) and actuate tool.
• Residual oil in the tools hydraulic system will empty through bleed screw orice.
For complete tool servicing we advise that you proceed with dismantling of sub-assemblies in the order
shown below.
Refer to g. 7 & 8.
6.1 DISMANTLING THE TOOL
6.1.1 NOSE EQUIPMENT
• The air supply must be disconnected.
• Remove the housing adapter (1i), including nose casing (1b), nose piece (1a), and O ring (1j) from the
tool.
• If required remove the nose casing (1b) from the housing adapter (1i).
• Remove the jaw case (1c) from the pulling head (1h).
• Remove the jaws (1d) from the jaw case (1c).
• At this point the Jaws (1d) can be cleaned and a light coating of Moly Lithium grease applied or replaced
if worn.
• Remove jaw pusher (1e), jaw pusher spring (1f) and mandrel guide (1g) from the pulling head (1h).
• Using spanners, loosen Locknut (8) and remove the pulling head (1h) from the tool piston using spanners.
Reassemble as follows:
• Any worn or damaged part should be replaced.
• Clean and check wear on Jaws.
• Ensure that the jaw pusher (1e), mandrel guide (1g) or the jaw pusher spring (1f) are not distorted.
• Assemble in reverse order to the removal instructions above.
• Lightly coat jaws (1d) with moly lithium grease.
• Drop jaws (1d) into the jaw case (1c).
• Insert mandrel guide (1g), jaw pusher spring (1f) and jaw pusher (1e) into the pulling head (1h).
• Screw the jaw case (1c), including the jaws (1d) fully on to the pulling head (1h).
• Place housing adapter (1i) over the jaw case (1c) and tighten fully onto the tool.
• Place nose casing (1b) over the jaw case (1c) and tighten fully onto the housing adapter (1i).
6.1.2 HEAD ASSEMBLY
• Rotate the Stem Collector (3) anti-clockwise and remove from the Collector Adapter (27). Refer to g. 3.
• Unscrew the Deector Retaining Nut (29) together with the Deector (28).
• Pull o the Collector Adapter (27) and O ring (59).
• Unscrew the End Cap Assembly (25) together with O ring (26) and O ring (58). Care should be taken as the
End Cap Assembly will be under load from the Spring (22).
• Remove Spring (22).

16
ENGLISH
• Unscrew and remove Locknut (8) from the Piston Assembly (19).
• Push the Piston Assembly (19), together with the Ejector Nozzle (23) and O rings (24), to the rear and out
of the Head Assembly (12) taking care not to damage the cylinder bore or piston shaft.
• Using circlip pliers (07900-00164) remove the seal retainer (17) then push the Rod Seal (16) and Bearing
Tape (15) to the rear and out of the Head Assembly (12).
• Remove the Seal Housing (10) and Lip Seal (11).
• Remove the MCS Valve Assembly (31) and Spring (30) from the rear of the Head Assembly (12).
• Once removed check the condition of Rod Seal (12) and discard if damaged.
• Check the condition of Lip Seal (18), Lip Seal (21) and Bearing Tape (20) on the Piston assembly (19).
Remove and discard if damaged.
• Check the condition of the O ring (24) on the Ejector Nozzle (23). Remove and discard if damaged.
• It should not be necessary to remove the Ejector Nozzle (23) from the Piston Assembly (19).
Assemble in reverse order noting the following points:
• Place Rod Seal (16) onto the insertion rod (07900-00685) ensuring correct orientation.
• Locate the guide tube (07900-01085) into the rear of the Head Assembly (12) then push insertion rod,
with the Rod Seal in place, through the guide tube to install the seal in the Head Assembly.
• Pull the insertion rod out followed by the guide tube.
• The chamfered edge of the Seal Retainer (17) must face forward with the gap in the two o’clock position.
• Ensuring the correct orientation, lubricate and t Lip Seal (18), Lip Seal (21) and Bearing Tape (20) onto
the Piston Assembly (19).
• Screw the piston sleeve (07900-01086) into the rear of the Head Assembly (12) and lubricate the cylinder
bore. Attach the piston bullet (07900-00670) onto the Piston Assembly (19) thread. Lubricate the piston
bullet and the Piston Assembly shaft and the seals.
• Push the Piston Assembly (19) with the seals through the piston sleeve and into the rear of the Head
Assembly (12). The Piston Assembly should be inserted into the Head Assembly as far as it will go. Remove
the piston bullet from the Piston Assembly and remove the piston sleeve from the Head Assembly.
• Pulling Head (1h) must be fully tightened onto the Piston Assembly (19) before tightening Locknut (8)
against it.
• Reprime in accordance with the instructions on page 13.
6.1.3 AIR CHAMBER AND PNEUMATIC PISTON ASSEMBLY
• Clamp the Head Assembly (12) of the inverted tool in a vice with soft jaws.
• Remove the Air Chamber Sleeve (57).
• Using a wrench, unscrew the Air Chamber (56) including O Ring (55) and remove from the Handle Base
(46) and Pneumatic Piston Assembly (52).
• Remove the Pneumatic Piston Assembly (52) together with Guide Ring (52a), O Ring (52b), Lip Seal (52c)
and the Exhaust Valves (52d) to (52g).
• Engage the seal extractor (07900-00677) into the Intensier Seal Assembly (51) and then withdraw this
from the Hydraulic tube of the Head Assembly (12).
Assemble in reverse order noting the following points:
• Seals should be checked for damage and replaced as necessary. Lubricate pneumatic seals with Molykote
55M grease (07992-00075) and hydraulic seals with Molykote 111 grease (07900-00755).
• Ensure that the Air Chamber (56) is screwed fully into the Handle Base (46) so that there are no visible
gaps between the parts.
6.1.4 AIR VALVE, HANDLE BASE AND HANDLE ASSEMBLY
• Remove the Air Chamber (56) and Pneumatic Piston Assembly (52) as described above.
• Using spanner (07900-00672) and location spigot assembly (07900-00706), unscrew Clamp Nut (50) and
remove together with the Top Plate (49), Air Tube Assembly (54) and Valve Rod Assembly (53).

17
ENGLISH
• Remove the Handle Base (46) from the Handle Assembly (33).
• Push the Valve Seat (48) from the Handle Base (46), together with O Rings (47).
• Pull the Valve Spool Assembly (37), (38), (40) and (41) form the Handle Assembly (33). Remove O Ring
(39) from the Handle counterbore.
• Remove Gasket (34) from the Handle Assembly (33).
• Remove O Ring (42) from the Hydraulic tube of the Head Assembly (12).
• Separate the Handle Assembly (33) from the Head Assembly (12).
• Remove Gasket (32) from the Head Assembly (12).
Assemble in reverse order noting the following points:
• Seals and gaskets should be checked for damage and replaced as necessary. Lubricated seals and gaskets
with Molykote 55M grease (07992-00075).
• Apply Loctite 243 to Clamp Nut (50) and tighten to torque 14.91 Nm (11ftlb).
• Ensure that the Air Chamber (56) is screwed fully into the Handle Base (46) so that there are no visible
gaps between the parts.
6.1.5 TRIGGER
• Using the 2mm Pin Punch (07900-00158) drive the Trigger Pin (36) out of the Handle Assembly (33) and
remove the Trigger Button (6).
• Unscrew the Trigger Valve (35) using the trigger valve extractor (07900-00692).

18
ENGLISH
7. TROUBLESHOOTING GUIDE
Symptom Possible Cause Remedy Page Ref.
Tool fails to
operate
In Line On/O Valve (7) in 'OFF'
position.
In Line On/O Valve (7) to 'ON'
position.
9
Insucient air pressure. Adjust air pressure to within
specication.
6
Damaged Trigger Valve (35). Replace. 15
Tool does not
return fully
Air leak. Tighten joints or replace components. 
Low air pressure. Adjust air pressure to within
specication.
6
Build up of debris inside the Nose
Equipment (1).
Service and clean Nose Assembly (1). 8, 10, 13
Stem Collector (3) removed or not
fully attached.
Check Stem Collector. 10
More than one
operation of the
trigger needed
to place rivet
Air leak. Tighten joints or replace components. 
Low air pressure. Adjust air pressure to within
specication.
6
Worn or broken Jaws (1d). Fit new Jaws (1d). 8, 10, 13
Low oil level or air in oil. Prime tool. 11
Build up of debris inside the Nose
Equipment (1).
Service and clean Nose Assembly (1). 8, 10, 13
Stem Collector (3) removed or not
fully attached.
Check Stem Collector. 10
Tool will not grip
stem of rivet
Worn or broken Jaws (1d). Fit new Jaws (1d). 8, 10, 13
Build up of debris inside the Nose
Equipment (1).
Service and clean Nose Assembly 1. 8, 10, 13
Loose Jaw Case (1c). Tighten jaw case against Pulling Head
(1h).
8, 10, 13
Week or broken Spring (1f). Fit new spring (1f). 8, 10, 13
Incorrect Nose Piece (1a) for rivet. Select and install correct nose piece
PRN1310.

Incorrect Nose Equipment (1) for
rivet.
Select and install correct nose
equipment 76005-15000.

Jaws will not
release broken
stem of rivet
Build up of debris inside the Nose
Equipment (1).
Service and clean Nose Assembly (1). 8, 10, 13
Jaw Case (1c), Nose Piece (1a)
or Nose Casing (1b) not seated
correctly.
Correctly assemble aected parts. 8, 10, 13
Week or broken Spring (1f). Fit new spring (1f). 8, 10, 13
Excess hydraulic oil or air present
in oil.
Prime tool. 11
Cannot insert
rivet
Incorrect Nose Piece (1a) for rivet. Select and install correct nose piece
PRN1310.

Broken rivet stems jammed in Nose
Equipment (1).
Select and install correct nose
equipment 76005-15000.

Service and clean Nose Assembly (1). 8, 10, 13
Broken rivet stems jammed in
Piston Assembly (19).
Empty Stem Collector (3). 10
Debris in Nose Piece (1a). Service and clean Nose Assembly (1). 8, 10, 13