Gainsborough 2400 Series User manual

NOTE:
CYLINDER IS BELOW HUB
Inswinging door
Outswinging door
R/Hand L/Hand
Outside Outside
Outside Outside
LOCK HANDING DIAGRAM
VIEW FROM SCREW
SIDE OF CASE
VIEW FROM SCREW
SIDE OF CASE
VIEW FROM PLAIN
SIDE OF CASE
VIEW FROM PLAIN
SIDE OF CASE
VIEW FROM SCREW
SIDE OF CASE
VIEW FROM PLAIN
SIDE OF CASE
VIEW FROM SCREW
SIDE OF CASE
VIEW FROM PLAIN
SIDE OF CASE
VIEW FROM PLAIN
SIDE OF CASE
swing swing
VIEW FROM PLAIN
SIDE OF CASE
1. LOCK STATUS /
QUICK REFERENCE
2. HANDING LOCKING FUNCTION
-Ensure swinging locking bar is unlocked: swung
away from hinge side. (Factory default is unlocked)
-Use index finger to rotate if required.
IMPORTANT!
Gainsborough mortice locks are
fully field reversible. Opening the
case is not necessary and voids
the warranty!
To verify lock has been handed correctly, rotate
swinging
locking bar
towards the hinge side of the lock.
Yellow
hub function control should not be
visible from selected LOCKED hub side/s.
2B
Slot
- Determine hand of door from lock handing diagram.
- Determine the outside of the lock case.
- Lock function can be altered to suit:
* Hubs locked both sides.
* Hub locked on one side only.
HUB
FACE PLATE
HUB FUNCTION CONTROL (YELLOW)
- Slides to set each side for
locking or unlocking function.
-Both sides supplied locked
LATCH & AUXILIARY BOLTS
- Remove face plate and
swivel bolts to re-hand.
SWINGING LOCKING BAR
- This is operated by the cylinder
cam to lock/unlock the hubs.
- Supplied unlocked.
BOTH
SIDES
LOCKED.
- Use a sharp point such as a steel nail to slide hub function control (yellow)
- If
hub function contol doesn't slide easily or is not visible, refer to step 2B.
2A
RIGHT
HAND
LOCKED
ONLY.
LEFT
HAND
LOCKED
ONLY.
2C
Slot Slot
2D
2400 / 2500 SERIES MORTICE LOCK
INSTALLATION / SETTING
VIEW FROM SCREW
SIDE OF CASE
VIEW FROM SCREW
SIDE OF CASE

Ensure faceplate
has been removed.
Swivel latch &
auxiliary bolts as
required.
Ensure cam
is at 12 o'clock
when installing
adaptor
Adaptor
retaining
lugs
*Hub locking cam
is 2 piece with lost
motion. Ensure cam
is at 12 o'clock when
installing. Cam must
fit within internal
faces of swinging
locking bar.
Dogleg bend must
face away from
cylinder surface.
HUB LOCKING
CAM*
LATCH
RETRACTION
CAM
HUB LOCKING
& LATCH
RETRACTION CAM
ADAPTOR
LOCKING
CAM
LATCH
HOLD BACK
CAM
Bent gear teeth
face away from
cylinder surface.
Cam
orientation
shown with
key removed
Cam orientation
shown with key
inserted & rotated
from 6 to 12 o'clock
for installation
into lock.
Ensure short leg
is engaged into
fixing hole on
adaptor.
6B.
FACE PLATE INSTALLATION
-Install face plate.
FOR LOCKS WITH SINGLE
OR DUAL CYLINDERS
-Insert cylinder/s
paying careful
attention to cam
orientation. (Refer
to cam orientation
chart below).
-Insert 'U' shaped
retaining pin until
it is flush behind
housing
-Secure face plate
using supplied
countersunk fixing
screws. Do not use
a power driver to
tighten screws.
Stripped or cross
threaded screw
holes are not
covered by
warranty.
6C.
SPINDLE INSTALLATION
(IF REQUIRED)
- Insert spindle as shown
- Install spindle spring on
round boss of spindle.
89.0
AB
DOOR FACES
CYLINDER
CUT TAIL PIECE
TO EDGE OF
SCREW HEAD
AS SHOWN
TURN
KNOB
89.0
AC
8.0
DOOR FACES
INDICATOR/
EMERGENCY
RELEASE
TURN
KNOB
CUT TAIL PIECE
AS SHOWN
FOR LOCKS WITH TURN
KNOB ADAPTORS
-Insert cylinder (if required)
on opposite side of adaptor.
Pay careful attention to cam
orientation. (Refer to cam
orientation chart below).
-Align 'J' shaped adaptor
retaining pin so that short
leg engages adaptor side.
The long leg engages
into the cylinder
(where fitted).
-Insert retaining
pin until it is flush
behind housing.
4. INSTALLING TURN KNOB
ADAPTOR (IF REQUIRED)
3. HANDING
BOLTS.
Always install turn knob adaptor on
the same side as the turn knob.
-Angle adaptor so that
retaining lugs hook
bottom of oval housing
slot.
-Rotate top of adaptor
so that face is flush with
housing.
6. INSTALL CYLINDER/S & RETAINING PIN
5B
-Use supplied
screws to
secure lock
5A
- Fit lock
through slot.
5. INSTALL
LOCK
8. CUT TURN KNOB TAIL PIECE LENGTH (WHERE REQUIRED)
FOR TURN KNOBS USED
WITH AN INDICATOR/
EMERGENCY RELEASE
ON OPPOSITE SIDE
FOR TURN KNOBS USED
WITH A CYLINDER
ON OPPOSITE SIDE
7. INSTALL FACE
PLATE & SPINDLES
CAM ORIENTATION CHART

25.4
156.0
20.0
19.0
LONG PLATE
10 HOLE FOR
GAINSBOROUGH
4.5 HOLE WITH
8.5 X 90 C'SINK
(2 PLACES)
23.0
BACKSET
167.0
R3.0
100.0
13.4
33.0
62.65
195.0
37.0 MIN.
INSIDE
LONG PLATE
10 HOLE FOR
GAINSBOROUGH
3.0*
93.3
33.4
CENTRE FOR
OPTIONAL
TURN KNOB
* RECOMMENDED
EDGE THICKNESS
Mortice Instructions:
Use template to mark out mortice on door edge.•
Determine holes required for lockset function and use template to mark holes on door face.•
Drill 22mm (7/8") diameter holes on door edge & chisel out mortice.•
Insert lock into mortice & scribe around face plate.•
Cut out face plate mortice ensuring that the face is flush with the door edge.•
Drill holes on door face as required for lockset function. Remove lock prior to drilling.•
Clear out mortice of all wood shavings.•
Replace lock in mortice & attach with wood screws supplied.•
2400 / 2500 SERIES MORTICE LOCK
METAL DOOR MOUNTING DETAILS