Gainsborough Austral Lock Double Shoot-Bolt User manual

PLEASE TURN PAGE FOR INSTALLATION STEPS 8, 9 & 10
6.
3. 4. 5.
Insert Lock into section
Cut and thread Tubes Fit Bolt Tips Attach Tubes to Lock
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(PK0013) Double Shoot-Bolt instructions (TradeA4) R2.cdr
7. Attach Fixing Plate and Cylinder to Lockbody
Mark the position of the cylinder barrel on your section.
NOTE: Make sure to equal or exceed the minimum
dimensions shown below.
NOTE: The orientation of the lock
is important with regard to the
cutout dimensions, and the rod
preparation. Be sure to note
whether the “A” or “B”
symbol on the lockcase
is facing towards the
top of the door/window.
Cut out the opening. 22.0
19.0
22.0
minimum 14.7 minimum
R10.0
lock barrel
centerline
lock barrel
centerline
dimension Adimension B
1.
Prepare the cutouts
DOUBLE SHOOT-BOLT
Austral Lock
MADE IN AUSTRALIA BY
Illustrated fitting
instructions
MOUNTING
CUTOUTS
(One face only)
ASSEMBLED
PRODUCT
2.
Calculate Tube length
Use the equations below to calculate the
length of drive tube A and drive tube B
corresponding to dimension A and dimension B
(from Step 1).
door / window
lock cutout
barrel
centerline
DRIVE TUBE A= dimension A- 147mm
DRIVE TUBE B= dimension B- 172mm
(tube length is measured from end to end - see Step 3)
dimension A
dimension B
Carefully cut the tubes to length.
Debur the cut ends of the two tubes.
Use a 1/4” BSW thread tap to cut an internal
thread to a depth of 30mm (do this to
both tubes).
Chamfer the inside edge of the tube using a
countersink or large drill bit.
drive tube
1/4” BSW
internal thread
chamfer inside edge
DRIVE TUBE LENGTH
30mm
Ensure the black o-ring is in position
on each bolt tip as shown below.
Thread the two bolt tips into the two
drive tubes until there is 5mm of thread
still visible on the bolt tips.
NOTE: This provides space for fine adjustment
once the window or door is fitted.
drive tube
bolt tip
o-ring
5mm
Place the onto the corresponding
bosses of the lock slides as shown.
NOTE: Ensure is assembled
onto lockslide A. and drive tube B is
assembled onto lockslide B.
drive tubes
drive tube A
Secure using the two G6 x 3/8 AB washer
screws provided. lock body
drive tube A
drive tube B
G6 x 3/8 AB
washer screws
lockslide A
lockslide B
Slide the lock assembly into the
door/window section.
the lock body are visible through the cutout
as shown below.
Position the assembly so the two bosses on
door/window
section
bosses
lock body
drive tube
Install the keyed cylinder or thumbturn cylinder
into the cylinder opening in the lock body.
Fit the fixing plate over the cylinder and align
the two bosses on the fixing plate with those
on the lock body.
then rotate the thumbturn lever through it’s full
o
movement (180 ) and back to a position at
o
90 to the cylinder as shown.
NOTE: You will need to position the fixing plate
by rotating it over the thumbturn lever
from the side.
If using the thumbturn cylinder, install it as above
using the twoG8 x 1 fixing screws provided.
Secure the fixing plate to the lock body
TEST: Use key or thumbturn lever to test
the operation of the lock. If the drive rods
do not extend and retract properly, check
your assembly and repeat the steps above.
or
keyed
cylinder
fixing plate
lock body
fixing screws
thumbturn
cylinder
door/window
section

9. 10.
Adjust Bolt Tips Attach Cover Plate
Double Shoot-Bolt - MAINTENANCE LOG
Double Shoot-Bolt - CARE & MAINTENANCE
Austral Lock Pty Ltd
31-33 Alfred St, Blackburn
Victoria 3130 Australia
ph ([phone]
www.ausloc.com
In order to protect your warranty, record all maintenance activity in the following log:
Address of Building :
Name of Door/Window:
Date Activity Signed
a Division of GAINSBOROUGH
Hardware Industries Limited
Installation
The product must be installed according to the instructions included in the product packaging and the
door/window should be apertured according to the door/window “cut-out” dimensions and tolerances shown.
Prior to fitting ensure that:
• Doors and windows stored on site are stored in a clean dry area free from cement, lime, paint, acid etc.
During fitting of the lock ensure that :
• No metal swarf or other contaminants enter the lock body.
• The fixing screws do not damage the product finish.
After installation of the door/window ensure that:
• The door/window is correctly adjusted with the correct clearances.
• The bolt tips operate freely with minimal effort.
• The door/window is protected from building fall-out such as wet plaster, mortar, paint and welding splatter.
If the door becomes contaminated:
• Do not paint the lock body or faceplate.
• Remove wet plaster, cement, mortar and other droppings immediately, using ample clean water and a sponge or rag, to avoid permanent
staining or scratching of the product finish. If removal is delayed and scraping becomes necessary the surface finish may suffer.
Maintenance
Annually inspect the door or window to confirm that it operates with the correct clearances, closes and opens without obstruction and confirm that the bolt tips freely enter
the receiving aperture when the door or window is closed - adjust the door/window if necessary.
Annually check that when the door/window is closed, the lock can be locked by key and by the snib lever.
NB : The lock assembly has been lubricated for life, and should not be disassembled by the user.
Cleaning Powder Coatings
Every six months, powder coated surfaces should be cleaned to protect the finish. However, in areas where pollutants are more prevalent, especially in coastal or
industrial regions, cleaning should be carried out every two to three months.
To clean the powder coated surface:
1. Carefully remove any loose deposits with a wet sponge.
2. Use a soft brush (non abrasive) or cloth and a mild household detergent solution to remove dust, salt and other deposits. Do not use steel
wool, scrapers, scouring liquids or powders to remove deposits as these permanently scratch the coating surface.
3. Rinse off with clean fresh water.
Cleaning Chrome, Satin Chrome, Gold and Brass Finishes
Plated finishes are susceptible to tarnishing if they come into contact with moisture, wet paint, or water vapour. All plated finishes should be coated with a
non-abrasive furniture or car wax immediately after installation. Plated finishes should be regularly wiped with a non-abrasive furniture or car wax, taking care not to scratch
any protective finishes that are employed to protect the surface and prevent tarnishing.
8.
Secure to section
countersunk holes in the fixing plate and
through the wall of the door/window section.
Carefully drill two φ3.5mm holes through the
Ensure the fixing plate is aligned correctly.
door/window section using the two
G8 x 1/2 AB CSK screws provided.
NOTE: Do not over-tighten.
Secure the fixing plate to the aluminium
G8 x 1/2 AB
CSK screws
fixing plate
door/window
section
Check the position and operating
range of the bolt tips.
If necessary, the bolt tips can be
adjusted up to 5mm inward or
outward from the starting
position. This is done by
threading or unthreading
the bolt tip on the
drive tube.
NOTE: This should be
no more than 4 complete
turns in either direction.
Fit the two black rubber interference sleeves
into the two holes on the fixing plate.
Press the cover plate onto the fixing plate.
NOTE: This step can be done after the
door/window is installed in the building to
protect the cover plate from being damaged.
cover
plate
fixing plate
interference sleeves
Austral Lock
MADE IN AUSTRALIA BY