GALTA BLP 1000 User manual

BLP 1000 Battery lift
Maximum Capacity: 1000 kg
Description:
This lift is uniquely designed for removal and installation of electric vehicle batteries.
This product can also be used for removal and installation of various other
components, such as: engines, transaxles, fuel tanks, suspensions, cradles, chassis
system components, and future powertrains.

Explanation of Safety Signal Words
The safety signal word designates the degree or level of hazard seriousness.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
CAUTION:Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided,
may result in property damage.
Safety Precautions
WARNING: To prevent personal injury or equipment damage,
● Study, understand, and follow all instructions before operating this device.
● Wear eye protection that meets OSHA and ANSI Z87.1 standards.
● Only qualified personnel shall perform inspections and repairs to this lift.
● Before using lift, inspect the lift for bends, cracks, dents, elongated holes, or missing
hardware. If damage is found, discontinue use.
● Use only those repair parts called out in the parts list in this document. Items found
in the parts list have been carefully tested and selected.
● Do not exceed the rated capacity of lift or platform extension.
● Do not raise or lower lift with platform extended.
● Use only on a hard, level surface.
● Do not raise or move a load having a center of gravity extending beyond the wheels.
Tipping can result in personal injury.
● Do not move lift while a load is raised. Carefully and slowly move the load on inclines
or around corners.Tipping can result in personal injury. Lower load completely before
storage.
● Do not stand under a load supported by the lift.
● Secure component in place before removing it from the lift.
● No alterations shall be made to this product as this will void the warranty.
Pump
● Do not exceed the hydraulic pressure rating noted on the pump data plate or tamper
with the internal high pressure relief valve. Creating pressure beyond the rated
pressure can result in personal injury.
● Before replenishing the fluid level, retract the system to prevent overfilling the pump
reservoir. An overfill can cause personal injury due to excess reservoir pressure
created when cylinders are retracted.

Sheet 2 of 7
Figure 1 Va messo foto con
pompa originale
Unpackaging
Preparation and Set Up
1. Cut shipping banding from carton and platform.
2. Install lift handle into base frame weldment and secure in place with cotterless hitch pins.
3. Remove the wood chocks from around the caster wheels.
4. Carefully roll the lift off the shipping pallet onto the floor.
Prepare The Air Pump For Operation
A. Pictogram Definitions
Activating the pump with the pedal end marked with this pictogram,
the flow of fluids is directed out of the reservoir.
Activating the pump with the pedal end marked with this pictogram,
the flow of fluids is directed back to the reservoir.
B. Cut shipping tie straps from air pump.
C. Air Supply Hook Up
1. Remove the thread protector from the air inlet of the pump. The pump's air inlet is mettere
dimensioni tubazione ( interna esterna) internal threads. Select and install the threaded fittings
which are compatible with your air supply fittings. The air supply should be quanty CFM (M³/min.)
at 100 PSI (7 BAR) at the pump to obtain the rated hydraulic pressure. Air pressure should be
regulated to between 50 PSI (3.5 BAR) and 140 PSI (9.5 BAR). A pressure of 100 PSI (7 BAR) is
the recommended minimum. Secure your pump fitting to the air supply.
2. It is highly recommended to install an automatic air line oiler to the air supply as close to the pump
as possible. Set the unit to feed approximately one drop of oil per minute into the system. Use SAE
grade oil, quale W
D. Priming The Pump Unit
Under certain circumstances it may be necessary to prime the air pump.
To accomplish this, perform the following procedure:
1. Press the release end of the pedal while holding down
the air intake valve with a flathead screwdriver. The air
intake valve is located directly under the pedal in the area
marked . The valve is depressed simultaneously
with the area of the pedal during priming.
2. Allow the pump to cycle approximately 15 seconds.
Air
3. Remove the screwdriver and press the end of the
pedal once more.
4. If the cylinder extends or pressure builds, the pump has
been successfully primed. If the pump does not respond,
repeat the procedure, jogging the air intake valve while
Filler/
Vent
Cap
Air Inlet
(1/4-18 NPT
Intake
Valve
holding the pedal in the position. internal)

Functional Check of Lift
Without external load applied to lift platform, fully raise and lower multiple times to ensure proper function of
the hydraulic system and scissor components.
1. Press the end of the air pump foot pedal marked to raise the lift platform until it stops at maximum
extension.
2. Press and hold the end of the air pump foot pedal marked to lower the lift platform until it reaches
full collapse.
3. Ensure platform raises and lowers only when the air pump foot pedal is actively depressed by the operator.
WARNING: To prevent personal injury and/or equipment damage, if platform moves after air
pump pedal is released, discontinue use and service immediately.
Preparation of Other Features
A. Platform Tilting Features
1. Turn forcing screws in/out fully to ensure proper function of platform tilting feature.See Figure 1 of
“Fine Adjustment Tilting Feature” section.
B. Stabilization Feature
1. Insert leveler screws into sockets (approx. 5 turns). Leveler screws should not project above steel
tube or contact platform underside when not in use. See Figure 2 of “Stabilization Feature” section.
C. Platform Sliding Extension Feature
1. Cut shipping banding securing platform halves
2. Retract spring plunger and extend platform by pulling on table handle.Ensure spring plunger engages
at all three stop positions when the plunger is released.
Fine Adjustment Tilting Feature
Operating Instructions
The forcing screws shown in Figure 1 allow the user to finely tilt the platform to help remove or install vehicle
components.This feature provides a total of two inches of tilt at the front of the platform which helps compensate
for uneven shop floors, difficult fastener locations, etc. The forcing screws can be operated by either hand, or
wrench or socket, depending on the applied load.
CAUTION: To prevent equipment damage, do not tilt the platform without the leveler screws in their
lowest position as the platform might be driven into the screws.
Forcing
Screws
Back Sheet 2 of 7 Figure 1

Sheet 3 of 7
Leveler
Screws
Ho
Platform
Handle
Spring
Plunger
Stabilization Feature
If lift is to be used as a stationary work surface for servicing components, two leveler screws (see Figure 2)
have been added to help stabilize the platform.
When the desired tilt or platform position has been reached, thread both leveler screws inward until they meet
the bottom of the platform and tighten finger-tight only. This provides two extra points of contact for a more
stable platform.
CAUTION: To prevent equipment damage,
• Do not tighten the leveler screws with a wrench or ratchet.
• Do not tilt the platform if the leveler screws are not in their lowest position.
Figure 2
Platform Sliding Extension Feature
When the lift is to be used as a stationary work surface, the sliding platform extension may be used to facilitate
the separation of powertrain components (i.e., engine and transmission). Retract spring plunger and pull on
Table Handle (See Figure 3) to extend sliding platform. Release spring plunger and slide platform extension
until it locks into a stationary position.
Secure components to the platform with bolts and/or straps. Many M10 x 1.5 holes are provided in the platform
top to thread bolts into. CAUTION: To prevent damaging threads in the platform, do not torque bolts
beyond 50 ft. lbs. (68 N•m). Holes in the side edges of the platform are provided for securing straps.
WARNING: To prevent personal injury and/or equipment damage,
● Always secure components to the platform with bolts and/or straps.
● Do not raise or lower lift with platform extended.
● Do not use the Platform Handle (located on the sliding platform) to move the entire lift.
M10 x 1.5 holes
to secure
components
les for
straps
Figure 3

Back Sheet 3 of 7
Operating The Lift To Remove Components
1. Always follow the vehicle manufacturer’s recommended service procedure for removal of the component.
2. Position the lift under the vehicle. Connect the air hose to the air pump.
3. Press the end of air pump foot pedal marked to raise the lift to the load.
4. Remove any remaining bolts from the vehicle component.
5. Press the end of the air pump foot pedal marked and lower the lift completely.
6. Move the lift and load out from under the vehicle.
Operating The Lift To Install Components
1. Position the lift under the vehicle chassis.
2. Align the component in the correct position and press the end of the air pump foot pedal marked to
raise the lift.
3. Always follow the vehicle manufacturer’s recommended service procedure for installing the component.
Inspection and Maintenance
CAUTION: To prevent personal injury,
•
Only qualified personnel shall perform inspections and repairs to this lift.
•
Before each use, inspect the lift for bends, cracks, dents, elongated holes, or missing hardware. If
damage is found, discontinue use.
•
Use only those repair parts called out in the parts list in this document. Items found in the parts
list have been carefully tested and selected.
Inspection
Before each use, an approved inspector must inspect the lift for bends, cracks, dents, elongated holes, or
missing hardware. If damage is found, discontinue use.
Repair
When repairing the lift, use only those repair parts called out in the parts list in this document. Items found
in the parts list have been carefully tested and selected.
Disposal
At the end of the useful life of the lift, dispose of the components according to all state, federal, and local
regulations.
Preventive Maintenance
NOTE: 1 cycle = 1 complete raising and lowering of the lift platform.
Every 300 cycles or 6 months, whichever comes first:
A. Hydraulic Cylinder
1. Inspect for hydraulic fluid leaks.
● Some oil accumulation on cylinder rod is normal and desired for proper function of the unit.
● If fluid is escaping and puddling on the floor, the cylinder requires servicing.
2. Without load applied to platform, raise and lower lift multiple times. If cylinder pulses, sticks, or
generally doesn't operate smoothly, unit needs servicing.

Sheet 4 of 7
Preventive Maintenance continued
B. Hydraulic Fittings
1. Inspect for leaks.
● Tighten fittings to stop leak.
● Replace fittings if tightening does not stop leak.
C. Hose
1. Inspect and replace if found to contain cuts, cracks, or considerable surface wear.
D. Pump
1. Check hydraulic fluid level.
● The fluid level should be ( mm??)from the filler/vent cap with cylinder retracted. Replenish
with hydraulic fluid (P/N 9637) through this port if needed.
2. Check pump reservoir for leaks due to damage to reservoir.
3. Raise and lower platform by operating air pump pedal. Ensure platform raises and lowers only when
the air pump pedal is actuated.
WARNING: To prevent personal injury and/or equipment damage, discontinue use and
service the unit immediately if platform moves after air pump pedal is released.
4. If platform moves slowly when raising, or pump seems to reciprocate faster than normal, install an
automatic air line oiler prior to the pump.
● When automatic air line oiler is installed, some oil discharge from pump exhaust is normal and
indicates proper lubrication.
E. Lubrication
1. Use a grease gun to thoroughly apply grease at every location fitted with grease fitting (i.e., upper
& lower rollers, casters, scissor & hydraulic cylinder pivot pins, etc.). Pump grease into fitting until
only new grease can be seen escaping from joint. Wipe away excess.
F. Cleaning
1. Wipe dirt, debris, and grime from all surfaces using clean rag.
Every 3000 cycles or 24 months, whichever comes first:
A. Draining and Flushing the Pump Reservoir
1. Remove screws that fasten pump assembly to reservoir. Remove pump assembly from reservoir.
Do not damage gasket, filter or safety valve.
2. Drain reservoir of all fluid and refill half full with clean hydraulic fluid ( mod?).Rinse filterclean.
3. Place pump assembly back onto reservoir, and secure with two machine screws assembled in
opposite corners of housing.
4. Run unit for several minutes. Use same method described in section titled “Priming the Pump Unit.”
5. Drain and clean reservoir once more.
6. Refill reservoir with hydraulic fluid (mod?)and replace pump assembly (with gasket) on reservoir
and install screws. Torque screws to 25 to 30 inch pounds (2.8 to 3.4 N•m).
B. Refilling the Pump Reservoir
1. If additional fluid must be added to reservoir, use only hydraulic fluid (p/n 9637; 215 SSU @ 100°
F [38° C]). Clean entire area around filler plug before adding fluid to reservoir. Remove filler plug,
and insert a clean funnel with filter. The cylinder must be fully retracted and air supply disconnected
when adding fluid to reservoir.

Back Sheet 4 of 7
EXPLODED DRAWING AND LIST OF MACHINE

USER’S MANUAL
Galta S.r.l.
P.I. 04058700248
Via Lombardi, 19 - 36075 Montecchio
Maggiore (VI)
Exploded list:
No.
Name of parts
Qty
1 A-01-01Bottom frame torque tube 1
2
A-01-02Bottom frame torque tube
1
3
A-01-03Bottom frame stiffener
2
4 A-01-04lower trunnion 4
5
A-01-05Safety jaw block
2
6
A-01-02Bottom frame torque tube
1
7
A-01-06guide rail
1
8 A-01-07Safety claw support 4
9
A-01-09Caster mounting plate
1
10
A-01-10Bottom frame plate 4
11
A-01-11Bottom frame support
2
12
A-01-12reinforce of guide rail
2
13
A-01-13Air pump mounting plate 1
14
A-01-14lower trunnion of cylinder
2
15
A-01-06guide rail 1
16
A-01-09Caster mounting plate
2
17
A-01-09Caster mounting plate
1
18
A-03air pump base 1
19
A-04- 01Armrest mounting seat assembly 1 2
20
A-04- 02Armrest mounting seat assembly 2 2
21
handle 1
22
handle
1

Back Sheet 4 of 7
23
cable 1
24
handle
1
25
cable 1
26
A-08-01wire tube
4
27
A-08-02handle fixed base
2
28
B-01-01armsection
6
29
B-01-02The connecting rod bushing
16
30
B-01-03shaft of roller
2
31
B-01-0Connecting rod seal plate 14
32
B-02-01connecting rod
2
33
B-03-01Upper outer connecting rod main body
1
34
B-03-02Upper outer connecting rod reinforcement sleeve 2
35
B-04-01shaft of roller 2
36
B-04-02Upper ear support 1
37
B-04-03Inner connecting rod stiffener
2
38
B-04-04Oil cylinder upper ear
2
39
B-04-05Upper inner connecting rod stiffener
2
40
B-05shaft of armsection
8
41
B-06The trunnion 2
42
B-07The trunnion
2
43
B-08Upper support hinge shaft of oil cylinder
1
44
B-09roller
4
45
B-10Lower support hinge shaft of oil cylinder
1
46
C-01-01main platform
1

USER’S MANUAL
Galta S.r.l.
P.I. 04058700248
Via Lombardi, 19 - 36075 Montecchio
Maggiore (VI)
47 C-01-02Platform girder
2
48
C-01-03platform crossbeam
2
49 C-01-04upper trunion
2
50
C-01-05the side plate
2
51
C-01-06guide rail
2
52
C-01-07limit rod
4
53
D-02Piston rod earrings
1
54
D-01-04cylinder bottom
1
55 D-01-03cylinder tube
1
56 D-01-02cylinder cover
1
57
D-01-01plunger pole45-695
1
58
D-01-05guide block
1
59
E-01safety claw
2
60 E-02-01Safety rack fixing plate
1
61
E-02-02Main body of safety rack
1
62
E-03shaft of safety claw
2
63
torsional spring
1
65
oriented wheel
2
78
universal wheel
2
80 Colson-4.06109.939.step_5500 0.23
2
81
E-02-01
E-02-01fixed plate of safety teeth
1
82 E-02-02E-02-02main body of safety teeth
1
83
B-03-01Upper outer connecting rod main body
1
84
B-03-02Upper outer connecting rod reinforcement sleeve
2
85
B-01-02The connecting rod bushing
2

Back Sheet 5 of 7
22, 23

Sheet 5 of 7
USER’S MANUAL

Back Sheet 5 of 7
2.2 Main parameters of pneumatic pump
Input pressure
0.7-1.0 Mpa
Output pressure 0-30 Mpa
preset pressure 25 Mpa
flow 4.5-0.6 L/min
Machine type
BATTERY LIFT-SA
BATTERY LIFT-SB
Drive mode
Pneumatic hydraulic
Pneumatic hydraulic
Rated lift weight
1000kg
1000kg
Host lifting height
1700mm
1700mm
Initial height of the platform
570mm
570mm
Platform length
1300mm
1300mm
Platform width
787mm
787mm
Lifting Time
about 45s
about 45s
Lowering time about 55s about 55s
Overall width
787mm
787mm
Overall length
1350mm
1350mm
Overall Weight
370kg
370kg
Hydraulic oil 1.5l is equivalent to 20# wear- 1.5l is equivalent to 20# wear-
Working temperature range
5-40℃
5-40℃
Working humidity range
30-95%
30-95%
Noise level < 90db < 90db
Installation height Sea dial ≤1000m Sea dial ≤1000m
Storage temperature -25℃~55℃ -25℃~55℃