Gantner Q Series User manual

Manual
Q.brixx
Vers. No. 1.0

Vers. No. 1.0
2Released: 2/12/2011
© 2011 Gantner Instruments Test & Measurement GmbH
Operating instructions, manuals and software are protected by
copyright. Copying, duplicating, translating, conversion into any
electronic medium or into machine readable form, completely or
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Gantner Instruments Test & Measurement GmbH. An exception
is the making of a copy of software for one's own use for backup
purposes, where this is technically possible and recommended by
us. Infringements will be pursued in law and will be subject to
compensation claims.
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cate the respective product or the proprietor of the trademark or
brand name. The naming of products which are not from Gantner
Instruments Test & Measurement GmbH is made exclusively for
informative purposes. Gantner Instruments Test & Measurement
GmbH makes no claims on trademarks or brand names other
than its own.

Q.series
Gantner Instruments Test & Measurement GmbH 1
Table of Contents
Table of Contents
1Safety Information .................................................5
1.1 Intended use ...........................................................................5
1.2 Checking for damage in transit...............................................5
1.3 Personnel.................................................................................5
1.4 Special risks ............................................................................6
1.5 Siting locations .......................................................................6
1.6 Modifications...........................................................................6
1.7 Servicing and cleaning............................................................7
1.8 Disposal...................................................................................7
1.9 General hazards due to non-observance of the safety
information..............................................................................7
2Labels and warning information............................8
2.1 Warning information ...............................................................8
2.2 Labels on the modules ............................................................8
2.3 Labels in this manual ..............................................................9
3Introduction .........................................................11
3.1 The documentation in the Q.brixx family..............................12
3.2 About this manual .................................................................12
3.3 System description................................................................13
4Connection ...........................................................15
4.1 Connecting the power supply ...............................................15
4.2 Connecting interfaces ...........................................................16
4.2.1 Connecting Q.gate via Ethernet to a PC/PLC ........................16
4.2.2 Using the RS-232 interface of Q.gate....................................17
4.3 Synchronization of several systems ......................................19
4.3.1 Connection of a radio receiver for time signals ....................21
4.3.2 Connection of a GPS receiver................................................22
4.4 Module flashing frequency....................................................22
4.4.1 SOS........................................................................................22
4.4.2 Firmware download...............................................................22
4.4.3 FPGA download .....................................................................23
4.4.4 Problems during data transmission.......................................23
4.4.5 LED displays in normal operation .........................................23
4.5 The modules and their connection options ...........................24

Vers. No. 1.0
2Released: 2/12/2011
Table of Contents
4.6 Q.brixx A101: Connecting sensors and I/O...........................26
4.6.1 Voltage.................................................................................. 26
4.6.2 Current.................................................................................. 27
4.6.3 Potentiometer ....................................................................... 27
4.6.4 Resistance, Pt100, Pt1000 .................................................... 27
4.6.5 Thermocouple ....................................................................... 28
4.6.6 Full and half-bridge transducers........................................... 28
4.6.7 Strain-gauge quarter bridges ............................................... 29
4.6.8 IEPE/ICP®sensor ................................................................. 29
4.6.9 Digital input and output........................................................ 30
4.7 Q.brixx A102: Connecting sensors and I/O...........................31
4.7.1 Voltage.................................................................................. 31
4.7.2 Current.................................................................................. 32
4.7.3 Full and half-bridge transducers........................................... 32
4.7.4 Strain-gauge quarter bridges ............................................... 33
4.7.5 IEPE/ICP®sensor ................................................................. 33
4.7.6 Analog output........................................................................ 33
4.7.7 Digital input and output........................................................ 34
4.8 Q.brixx A104: Connecting sensors........................................35
4.8.1 Voltage.................................................................................. 36
4.8.2 Thermocouple ....................................................................... 36
4.9 Q.brixx A106: Connecting sensors and I/O...........................37
4.9.1 Full and half-bridge transducers .......................................... 37
4.9.2 Strain-gauge quarter bridges ............................................... 38
4.9.3 Inductive full and half bridges .............................................. 38
4.9.4 LVDT, RVDT........................................................................... 39
4.9.5 Analog output........................................................................ 39
4.9.6 Digital input and output........................................................ 40
4.10 Q.brixx A107: Connecting sensors........................................41
4.10.1 Voltage .................................................................................. 42
4.10.2 Current.................................................................................. 43
4.10.3 Potentiometer ....................................................................... 43
4.10.4 Resistance, Pt100, Pt1000 .................................................... 43
4.10.5 Thermocouple (only with terminal version).......................... 44
4.10.6 Full-bridge transducer .......................................................... 44
4.10.7 Strain-gauge half and quarter bridges ................................. 45
4.11 Q.brixx A108: Connecting sensors and I/O...........................47
4.11.1 Voltage.................................................................................. 48
4.11.2 Current.................................................................................. 48
4.11.3 Digital input and output........................................................ 48
4.12 Q.brixx A109: Connecting I/O and outputs ...........................49
4.12.1 Digital input and output, Plug 1............................................ 49
4.12.2 Analog output, Plug 2 ........................................................... 50

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Gantner Instruments Test & Measurement GmbH 3
Table of Contents
4.13 Q.brixx A123: Connecting sensors........................................51
4.13.1 Voltage...................................................................................52
4.13.2 Current ..................................................................................52
4.14 Q.brixx A124: Connecting sensors........................................53
4.14.1 Voltage...................................................................................54
4.14.2 Thermocouple........................................................................54
4.15 Q.brixx A128: Connecting sensors........................................55
4.15.1 Voltage...................................................................................56
4.16 Q.brixx D101: Connecting I/O...............................................57
4.16.1 Digital input and output ........................................................57
4.17 Q.brixx S104: Supply Module ...............................................60
4.18 Replacing a module...............................................................61
4.19 Replacing/changing the module type....................................62
5Configuration .......................................................65
5.1 Installing the test.commander ..............................................66
5.2 Using test.commander ..........................................................67
5.2.1 Linking test.commander via Ethernet (TCP/IP).....................67
5.2.2 test.commander and the serial (service) interface................68
5.2.3 Creating a project for configuration......................................69
5.3 Setting sensor parameters....................................................71
5.4 Specifying digital input/outputs............................................74
5.5 Defining analog outputs........................................................76
5.6 Defining computations ..........................................................78
5.7 Specifying the alarm monitoring...........................................79
5.8 Q.gate settings ......................................................................80
5.8.1 Slave interface.......................................................................81
5.8.2 Host interface ........................................................................81
5.8.3 Settings..................................................................................82
5.8.4 System variable .....................................................................84
5.8.5 Virtual variable ......................................................................85
5.9 Online tools ...........................................................................88
5.9.1 Read data buffer (with measurements) .................................88
5.9.2 Displaying measurements .....................................................88
5.9.3 Reading module information .................................................89
5.9.4 Reading status information ...................................................90
5.10 Firmware update...................................................................91
5.10.1 Firmware update for a Test Controller..................................91
5.10.2 Firmware update for modules ...............................................92

Vers. No. 1.0
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Table of Contents
6Functional Procedures .........................................93
6.1 Ethernet on the PC ...............................................................93
6.1.1 Finding the IP address and subnet mask of the PC .............. 93
6.1.2 Setting the IP address on the PC .......................................... 94
6.1.3 Allowing access to network devices (firewall) ...................... 96
6.2 Connecting sensors with sensing leads ................................98
6.3 Sensor scaling.......................................................................99
6.3.1 Scaling of stress signals and strain-gauge bridges............... 99
6.3.2 Scaling of strain gauges...................................................... 100
6.4 Current measurement with an external shunt....................101
6.5 Measuring with thermocouples ..........................................102

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Gantner Instruments Test & Measurement GmbH 5
1Safety Information
1Safety Information
Before starting installation, setting up, operation and before
maintenance work is carried out, it is essential to read and follow
the appropriate warning and safety information given in this
manual.
Installation, setting up, operation and maintenance of the mod-
ules or devices must take place as intended, i.e. under the condi-
tions of use laid down in this manual and in the technical data for
the relevant module or device.
1.1 Intended use
The products in the Q.series range are intended for use in indus-
trial and experimental test engineering and for monitoring
assembly and production processes. Transducers (sensors) for
the acquisition of physical quantities such as voltage, current,
resistance, temperature, force, displacement, torque, mass,
strain and pressure can be connected. The modules are used
exclusively for these kinds of measurement and control applica-
tions. Any application which goes beyond this scope does not fall
within the intended use of the modules.
To ensure safe operation the modules and devices must only be
operated according to the details given in the manuals and tech-
nical data sheets. In addition, the required legal and safety regu-
lations covering the respective application must be followed. This
applies in particular to the modules A123, A124 and A128 with
which input voltages of up to 1200VDC can be used.
1.2 Checking for damage in transit
On receipt of the goods visually check that the packaging and the
module or device together with the data medium are intact. Also
check the shipment for completeness (accessory parts, documen-
tation, auxiliary aids, etc.). If the packaging has been damaged in
transit or if you suspect that the product is damaged or may mal-
function, the product must not be put into operation. In this case
contact your customer consultant or Gantner Instruments Test &
Measurement GmbH.
1.3 Personnel
The installation, operation and maintenance of the modules or
devices must only be carried out by competent persons. Compe-
tent persons are those who through their professional education
have sufficient knowledge in the required field and are familiar

Vers. No. 1.0
6Released: 2/12/2011
1Safety Information
with the relevant national occupational protection regulations,
accident prevention regulations, guidelines and accepted engi-
neering rules. They must be able to reliably assess the results of
their work and must be familiar with the contents of this manual.
Electrical connections must only be carried out by specialist per-
sonnel trained for the task.
In particular, pay attention to the following:
• the national installation and erection regulations (e.g. ÖVE,
VDE, etc.)
• generally accepted engineering rules
• the details on transport, installation, operation, servicing,
maintenance and disposal in this manual.
• the parameters, limits and the details about the operating and
ambient conditions on the name-plates and in the data sheets.
1.4 Special risks
The modules A123, A124 and A128 are specially designed for
measurements at high voltages. Consequently, on the modules a
voltage of up to 1200V may be present, which can lead to fatal or
severe injury on touching the terminal contacts or bare parts of
the connecting cables. Therefore, make sure that only qualified
personnel have access to the modules or devices and that the
voltages on modules can be switched off by a switch-disconnector
or similar device for service purposes.
1.5 Siting locations
The devices in the Q.series range are protected to IP20 against
water, dirt and small parts. If the ambient conditions require it,
the modules can be fitted in water-protected or watertight hous-
ings.
Please note the admissible ambient temperatures specified in the
technical data.
1.6 Modifications
Making modifications to the modules or devices is not permitted.
Dirt and shrouding covers may only be removed for service and
maintenance purposes.

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Gantner Instruments Test & Measurement GmbH 7
1Safety Information
1.7 Servicing and cleaning
The modules or devices do not need any servicing. Cleaning may
only take place in the voltage-free state. Therefore follow the
points below:
• Before cleaning, disconnect all connectors.
• Clean the housing with a soft, slightly moistened cloth. Never
use any solvents, because these may attack the labels.
• When cleaning, make sure that no liquid enters into the
device or goes onto the terminals.
Never attempt to repair nor to again operate devices which are
defective, have developed a fault or are damaged. In this case it
is essential to contact your customer consultant or Gantner
Instruments Test & Measurement GmbH.
1.8 Disposal
Old devices which are no longer usable must be disposed of
according to national and local regulations regarding environ-
mental protection and raw-material recycling. Electronic compo-
nents must not be disposed of with the household refuse. The
packaging can be recycled and should therefore be passed into
the recycling system. However, we recommend that the packag-
ing is kept until the end of the warranty period so that you can
pack faulty devices or modules properly.
1.9 General hazards due to non-observance of the
safety information
The modules or devices conform to the state of the art and are
operationally safe. However residual risks may arise when they
are used and operated improperly by untrained personnel.
Any person commissioned with the task of siting, operating, ser-
vicing or repairing a module or device in the Q.series must have
read and understood the operating manual and in particular the
information relating to safety.

Vers. No. 1.0
8Released: 2/12/2011
2Labels and warning information
2Labels and warning infor-
mation
2.1 Warning information
To prevent personal injury and damage to property it is essential
that you follow the warning and safety information given in this
operating manual.
Indicates a directly threatening hazard. If it is not pre-
vented, the consequence will be fatal or serious injuries.
Indicates a possibly hazardous situation. If it is not prevented, the
consequence may be fatal or serious injuries.
Indicates a possibly hazardous situation. If it is not prevented, the
consequence may be injuries of slight or medium severity.
Indicates a situation in which the consequence may be property
damage if the information is not followed.
2.2 Labels on the modules
Symbol:
Meaning: This symbol is the CE marking. This shows that we
guarantee that our product meets the requirements of the rele-
vant EC directives.
Symbol: CAT II
Meaning: Modules with this symbol are intended for the connec-
tion of high voltage. The maximum admissible voltage is also
given.