Garland GIU 3.5 KW User manual

GIU-3.5kW-208 & 230Volts-60Hz-MANUAL/DIGITAL CONTROLS
GIU-3.5kW-240Volts-60Hz-MANUAL CONTROLS
GIW-3.5kW-208Volts-60Hz-WOK/WOK-BUILT IN
GIU-3.5kW-208Volts-60Hz-BUILT IN/MANUAL CONTROLS
GIU-3.5kW-208Volts-60Hz-DUAL/MANUAL CONTROLS
GIU3.5kW-400Volts-50Hz-DUAL/MANUAL CONTROLS
GARLAND INDUCTION UNIT MODELS
Toll Free Phone (US & Canada): [phone]
Toll Free Fax (US & Canada): [phone]
http://www.garland-group.com
G_EC_PL_INDUC_GIU35 (Rev 15)

Contents:
GIU 3.5kW/208Volts/60Hz Manual Controls...............................................................................Page 4
GI-Wok 3.5 kW /208 Volts / 60Hz / 1Phase Manual Control.......................................................Page 6
GI-Wok 3.5BI kW /208 Volts / 60Hz / 1Phase
Up to serial # IN16.0044.1001....................................................................................................Page 8
GI-Wok 3.5BI kW /208 Volts / 60Hz / 1Phase
From Serial # IN16.0045.1001 .................................................................................................Page 12
GIU 3.5kW/230Volts/60Hz Manual Controls.............................................................................Page 16
GIU 3.5kW/240Volts/60Hz Manual Controls.............................................................................Page 18
Built In GIU 3.5kW/208Volts/60Hz Manual Controls
Up to serial # IN04.0026.0102..................................................................................................Page 20
Built In GIU 3.5kW/208Volts/60Hz Manual Controls
From Serial # IN04.0027.0102 .................................................................................................Page 24
GMIU 3.5kW/208Volts/60Hz Digital Controls............................................................................Page 28
GIU 3.5kW Dual / 208Volts / 60Hz............................................................................................Page 30
GIU 3.5kW Dual BI / 208V / 60Hz 3Phase
From Serial # IN10.0024.1101 .................................................................................................Page 32
GIU Dual 3.5kW / 400V / 50Hz.................................................................................................Page 36
Recommended Stock List.........................................................................................................Page 38
Digital Photos ...........................................................................................................................Page 39
Revision History........................................................................................................................Page 41
GIU-3.5kW-208 & 230Volts-60Hz-MANUAL/DIGITAL CONTROLS
GIU-3.5kW-240Volts-60Hz-MANUAL CONTROLS
GIW-3.5kW-208Volts-60Hz-WOK/WOK-BUILT IN
GIU-3.5kW-208Volts-60Hz-BUILT IN/MANUAL CONTROLS
GIU-3.5kW-208Volts-60Hz-DUAL/MANUAL CONTROLS
GIU3.5kW-400Volts-50Hz-DUAL/MANUAL CONTROLS
GARLAND INDUCTION UNIT MODELS
G_EC_PL_INDUC_GIU35 (Rev 15)
Page 3

GIU 3.5-208-Manual .dwg
GARLAND
INDUCTION COOKER
(MANUAL CONTROL)
3.5 kW, 208 Volts, 1PH, 60 Hz
Page 4
G_EC_PL_INDUC_GIU35 (Rev 15)

GARLAND PARTS IDENTIFICATION
GIU-3.5kW-208 Volts-60Hz
Manual Controls
ITEM PART # DESCRIPTION QUANTITY
1 93003040 Induction Coil 208/3.5 With PTC Sensor 1
3a
94040010 PTC SensorWith Insulation And Plug
Recommended to Replace along with item 3b
1
3b*
70100005 Superwool Insulation - 1000C, 4mm
4 69000011 Spacer For Coil 1
5 30000010 Ferrit 110 mm 4
6 60595004 Screws M5 x 12 4
7 73000002 Coil Feather 4
8 65840001 Coil Pin 4
9 60528501 Plastic Screws For Coil M5x8 4
10 3012601 Induction Overlay 1
11 77322001 Ceran Glass 322 mm x 322 mm 1
12 70000002 Silicone Strops 305 x 6 x 4 mm 4
13 72185041 Case SH/BA 1
14 38614035 Mains Cable With Plug NEMA 6-20 1
15 35100000 Mains Power Switch - 2 Pins (With Out Poti) 1
16
39700004 Plastic Knob
1
17
94010000 Main Power With W/Poti (Option)
Poti Not Available By Itself
1
18 94900008 Wire For Mains Switch 1
19 94900002 Wire For LED 24V / Green 1
20
35624001 Front Indicator Lamp LED/24V/Green
1
21
39223001 Radial Fan 230Vac
1
22
94040001 NTC HeatsinkTemperature Sensor 20K
1
23
71000003 Grease Filter SH/MU
1
24 72264010 Plastic Feet SH/MU 4
25 60595004 Screw M5 x 12 4
26 65070005 Pin M4 x 70 mm 2
27 64070001 Pin M4 x 8 mm 1
28 72116012 Side Panel Alu 1
29 64070007 Logic PCB Spacer 3
30 72185036 Bottom Panel 1
31a
98401800 Logic PCBW/Dip Switch Adjustment
Dip Switch Position - ( Switch # 7 ON, All Other Switches Off)
1
31b 32050200 Jumper
Not Included On New Logic Board 1
32 94900001 Logic - Power PCB Connector 10 Pins 1
33 60595004 Screws M5 x 12 3
34 60595003 Rectifier Screws Power PCB M4 x 16 4
35
34110019 Fuse For FanT1A 250V 5X20
1
36a
34120209 FuseT20A 250V 6.3X32
Applicable For Power BoardWith One Fuse Only
1
36b
34120109 FuseT10A 250V
Applicable For New Power Board only (2 Fuse Holders)
2
37 60000301 IGBT Screws - Heatsink 2
38
47301000 IGBT C5Transistor Module
1
39 91031050 Power Board IN208/3.5 Sh-98 1
40
42403010 Rectifier 1 Ph
1
41 65810001 Spacer For Rectifier 8mm x 8mm 4
42 65810002 Spacer For IGBT 10 x 2 mm 3
43 98300002 Assembly Kit - Upper Case
Included Items: 11, 12, 13 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
G_EC_PL_INDUC_GIU35 (Rev 15)
Page 5

21
33 40
34
15
16
36
35
22
42
38
GARLAND
13**
18
17
20
19
23
24
25
26
27
28
29
30
32 39
41
14
5b
5a
4
37
6
31a
31b
GI-WOK 3.5
3.5 kW, 208 Volts, 1 Phase 60 Hz
REV. 0
GI-Wok 5.0.dwg
Page 6
G_EC_PL_INDUC_GIU35 (Rev 15)

GARLAND PARTS IDENTIFICATION
GI-Wok 3.5kW / 208Volts / 60Hz / 1 Phase
Wok Manual Controls
ITEM PART # DESCRIPTION QUANTITY
4 95115028 Metal Cover Sheet With Ferrites 1
5A 30000010 Ferritt 110 mm 4
5B 30000070 Ferrit 70 mm 4
6 3012601 Induction Overlay 1
13** 98300006 Case SH/WO With Coil #203,02, Main Switch Poti and LED
(Complete Assembly) 1
14 38614035 Mains Cable With Plug NEMA 6-20 1
15 35100000 Mains Power Switch - 2 Pins (Without Poti) 1
16
39400004 Plastic Knob
1
17
94010000 Main Power SwitchW/Poti (Option)
Poti Not Available By Itself
1
18 94900008 Wire For Mains Switch 1
19 94900002 Wire For LED 24V/Green 1
20
35624001 Front Indicator Lamp LED/24/24V/Green
1
21
39223001 Radial Fan 230Vac
1
22
94040001 NTC HeatsinkTemperature Sensor 20k
1
23
71000003 Grease Filter SH/MU
1
24 72264010 Plastic Feet SH/MU 4
25 60595004 Screws M5 x 12 4
26 64070005 Pin M4 x 70mm 2
27 64070001 Pin M4 x 8 mm 1
28 72116012 Side Panel Alu 1
29 64070007 Logic PCB Spacer 3
30 72185036 Bottom Panel 1
31a
98401800 Logic PCBW/Dip Switch Adjustment
Dip Switch Position - Switch # 6 & 7 On, all Other Switches Off)
1
31b 32090200 Jumper
Not Included On New Logic Board 1
32 94900001 Logic - Power PCB connector 10 Pins 1
33 60595004 Screws M5 x 12 3
34 60495003 Rectifier Screws Power PCB M4 x 16 4
35
34110019 Fuse For PanT1A 250 V 5X20
1
36a
34120209 FuseT20A 250V 6.3X32
Applicable For Power BoardWith One Fuse Holder
1
36b
34120109 FuseT10A 250V
Applicable for New Power Board (2 Fuse Holders)
2
37 60000301 IGBT Screws - Heatsink 2
38 47301000 IGBT C5 Transistor Module 1
39 91031050 Power Board 1N208/3.5 Sh-98 1
40
42403010 Rectifier 1 Ph
1
41 65810001 Spacer For Rectifier 8 x 8 mm 4
42 65810002 Spacier For IGBT 1 x 2 mm 3
** PART AVAILABLE AS ASSEMBLY ONLY
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
G_EC_PL_INDUC_GIU35 (Rev 15)
Page 7

23
24
29
39 31
7
18
8
6
33c
36
34
26
27
12
37
28
25
22
30
32
40
A2A1
38
21
GARLAND
HIGH LOW
41
33a
9
BOTT WEIVMO
5A 5B 4A
4B
2
31
33b
1
10
11
WOK - BUILT IN
3.5 kW, 208 Volts, 1 Phase, 60 Hz
Up to Serial #IN16.0044.1001
Wok Build IN 3.5-208V-60Hz.dwg
Page 8
G_EC_PL_INDUC_GIU35 (Rev 15)

45
48
42
43
44
46
47
WOK - BUILT IN
3.5 kW, 208 Volts, 1 Phase, 60 Hz
BUILT IN UNITS MUST HAVE ACCESORIES INSTALLED
Wok Build in 3.5 -208V- 60Hz (Part2).dwg
G_EC_PL_INDUC_GIU35 (Rev 15)
Page 9

GARLAND PARTS IDENTIFICATION
GIW-3.5kW–208 Volts/60Hz/1 Phase
Built InWok Manual Controls
(UpTo Serial # IN16.0044.1001)
ITEM PART # DESCRIPTION QUANTITY
1** 98300024 Coil 203.02 With Metal Profil 1
2 60016103 Nut M5 4
4a 95115028 Metal Cover Sheet With Ferrites 1
4b 60595002 Screws M4X8 3
5a 30000010 Ferrit 110mm 4
5b 30000070 Ferrit 70mm 4
6 3014500 Garland Label 1
7 35500004 Contactor K 1-109D10 1
8 72244010 Front Panel SH/IN 1
9
35624001 Front Indicator Lamp LED/24V/Green
1
10^
39400004 Plastic Knob
1
11
94010000 Main Power SwitchW/Poti (Option)
1
35100000 Mains Power Switch - 2 Pins (Without Poti) 1
12 94030002 Assembly Control Panel Kit
Included Items: 6, 8, 9, 10, 11, & 12 1
18 32150800 WAGO Connector 8 Pol 1
21^
39223022 Axial Fan 230V
1
22
94040001 NTC HeatsinkTemperature Sensor 20k
1
23
47301000 IGBT C5Transistor Module
1
24 65810002 Spacer For IGBT 10 x 2 mm 3
25 60000301 IGBT Screws Heatsink 2
26 60595004 Screws M5 x 12 3
27 64070001 Pin M4 X 8mm
28 64070005 Pin M4 x 70mm 3
29 42403010 Rectifier 1 Phase 1
30 65810001 Spacer For Rectifier 8 x 8 mm 4
31 60595003 Rectifier Screws Power PCB M4 x 16 4
32 94900001 Logic - Power PCB Connector 10 Pins 1
33a
98401800 Logic PCBW/Dip Switch Adjustment
Dip Switch Position - (Switch # 6 & 7 ON, All Other Switches OFF)
1
33b 32050200 Jumper
Not Included on New Logic Board 1
33c 64070007 Logic PCB Spacer 3
34 72250191 Bottom Panel 1
36 72116012 Side Panel Alu 1
37 72248062 Side Cover Sheet 1
38
34110019 Fuse For FanT1A 250V 5X20
1
39a
34120209 FuseT20A 250V 6.3x32
Applicable For Power Board with One Fuse Holder Only
1
39b
34120109 FuseT10A 250V
Applicable For New Power Board Only (2 Fuse Holders)
2
40 91031050 Power Board 1N208/3.5 Sh-98 1
41 38614035 Mains Cable With Plug NEMA 6-20 1
42
71000003 Grease Filter SH/MU
1
43 72183091 Grease Filter Holder 1
44 72263020 Air Conductor Holder 1
45 76000001 Air Conductor ALU 1
** PART AVAILABLE AS ASSEMBLY ONLY
* NOT ILLUSTRATED
^ PHOTO AT END
RECOMMENDED STOCK PARTS
Page 10
G_EC_PL_INDUC_GIU35 (Rev 15)