GEISMAR MPR-M Instruction Manual

Société des Anciens Etablissements L.GEISMAR
113 bis, avenue Charles de Gaulle
92200 NEUILLY SUR SEINE
Tél : [phone] — E-mail : [email protected]
Société des Anciens Etablissements L.GEISMAR
Boite Postale 50327 5, rue d’Altkirch
68006 COLMAR CEDEX FRANCE
Tél : [phone] - Fax : [phone]
E-mail : [email protected]
OPERATION & MAINTENANCE INSTRUCTIONS
Model
HYDRAULIC RAIL THREADER
Type
MPR – M
H90461 / NO 10055
Version : 03/11

Version
03/11
HYDRAULIC RAIL THREADER
H90461 / NO 10055
TYPE MPR – M
SUMMARY
CHAPTER - 1 SAFETY
1 – 1 FOREWORD .........................................................................................................................................................1
1 – 2 WARNING .............................................................................................................................................................2
1 – 3 GENERAL SAFETY INSTRUCTIONS...................................................................................................................2
1 – 3 – 1 T RANSPORT – S TORAGE ................................................................................................................................................ 3
1 – 4 SPECIAL SAFETY INSTRUCTIONS.....................................................................................................................4
1 – 4 – 1 E QUIPMENT WITH A COMBUSTION ENGINE ....................................................................................................................... 4
1 – 4 – 2 E
QUIPMENT WITH ELECTRICAL DEVICES .......................................................................................................................... 4
1 – 4 – 3 E
QUIPMENT WITH HYDRAULIC DEVICES ........................................................................................................................... 4
1 – 4 – 4 L
IFTING EQUIPMENT ....................................................................................................................................................... 5
CHAPTER - 2 PRESENTATION
2 – 1 GENERAL PRESENTATION.................................................................................................................................7
2 – 2 GENERAL INFORMATION ...................................................................................................................................8
CHAPTER - 3 TECHNICAL CHARACTERISTICS
3 – 1 GENERAL CHARACTERISTICS...........................................................................................................................9
3 – 2 DIMENSIONS OF THE RAIL THREADER..........................................................................................................11
3 – 3 LOCATION IN LOADING CLEARANCE..............................................................................................................12
CHAPTER - 4 EQUIPMENTS
4 – 1 LOCATION OF THE MAIN UNITS ......................................................................................................................13
4 – 2 HYDRAULIC UNIT...............................................................................................................................................14
4 – 4 HYDRAULIC CONTROLS...................................................................................................................................15
4 – 5 MOTORISED TROLLEYS ...................................................................................................................................16
4 – 5 – 1 T RAVEL TROLLEY ......................................................................................................................................................... 17
4 – 6 MAIN FRAME ......................................................................................................................................................19
4 – 7 ELETRICAL UNIT................................................................................................................................................21
4 – 7 – 1 E LECTRICAL ENCLOSURE ............................................................................................................................................. 21
4 – 7 – 2 B
ATTERY COMPARTMENT ............................................................................................................................................. 22
4 – 7 – 3 L
INING T RACK ............................................................................................................................................................. 23
CHAPTER - 5 OPERATING INSTRUCTIONS
5 – 1 HANDLING INSTRUCTIONS ..............................................................................................................................25
5 – 2 PREAMBLE .........................................................................................................................................................25
5 – 2 – 1 R EMINDER OF TERMS USED IN THIS CHAPTER ............................................................................................................... 25

Version
03/11
HYDRAULIC RAIL THREADER
H90461 / NO 10055
TYPE MPR – M
SUMMARY
5 – 3 PUTTING THE RAIL THREADER ONTO THE TRACK ......................................................................................26
5 – 4 POSITION ON THE SITE....................................................................................................................................26
5 – 4 – 1 T RACK REPLACEMENT SITE .......................................................................................................................................... 26
5 – 4 – 2 P
ROCEDURE ................................................................................................................................................................ 27
5 – 4 – 3 S
ITE FOR REPLACING TWO RAILS .................................................................................................................................. 29
5 – 5 SPECIFIC HANDLING INSTRUCTION ...............................................................................................................31
5 – 6 PUTTING OFF TRACK........................................................................................................................................32
CHAPTER - 6 SERVICING
6 – 1 GENERAL MAINTENANCE INSTRUCTIONS ....................................................................................................33
6 – 1 – 1 R ULES TO BE FOLLOWED ............................................................................................................................................. 33
6 – 1 – 2 M
AINTENANCE OPERATION ........................................................................................................................................... 34
6 – 2 PREVENTIVE MAINTENANCE TIME TABLE.....................................................................................................34
6 – 2 – 1 D AILY MAINTENANCE .................................................................................................................................................... 35
6 – 3 INTERVENTIONS AFTER COMMISSIONING....................................................................................................35
6 – 4 PREVENTIVE MAINTENANCE OPERATIONS ..................................................................................................36
6 – 5 MAINTENANCE...................................................................................................................................................37
6 – 5 – 1 I NTERVENTIONS AFTER COMMISSIONING ........................................................................................................................ 37
6 – 5 – 2 C
LEANING ................................................................................................................................................................... 37
6 – 6 PROCEDURE FOR CHANGING A WHEEL........................................................................................................38
6 – 7 HYDRAULIC OIL .................................................................................................................................................39
6 – 8 TABLE OF EQUIVALENCES FOR HYDRAULIC OILS.......................................................................................40
CHAPTER - 7 STORAGE AND RECYCLING
7 – 1 GENERAL STORAGE INSTRUCTIONS .............................................................................................................41
7 – 1 – 1 C HOICE OF STORAGE CONDITIONS ................................................................................................................................41
7 – 1 – 2 S
TORAGE PREMISES .................................................................................................................................................... 41
7 – 1 – 3 P
UTTING INTO STORAGE .............................................................................................................................................. 41
7 – 2 DECOMMISSONING - DISASSEMBLY - DISPOSAL.........................................................................................41
CHAPTER - 8 SPARE PARTS
8 – 1 FOREWORD .......................................................................................................................................................43
8 – 2 AFTER SALES SERVICE DETAILS....................................................................................................................44

WARNINGS
THE MANUFACTURER WILL ACCEPT NO LIABILITY IN THE FOLLOWING CASES :
Machine use contrary to the instructions given in the operating and maintenance manual.
Failure to abide by the periodical checking requirements stipulated by the legislation in force in
the country where the work equipment is used.
Use by unauthorised persons and/or persons without the requisite professional skills.
Consequences resulting from a misunderstanding of the operating and maintenance manual by
the user.
Use contrary to the stipulations of the standards mentioned herein.
Failure to carry out the running-in procedure.
Power supply faults.
Failure to comply with specified servicing rules. Alterations or repairs not authorised by the
manufacturer.
Use of spare parts not supplied by the manufacturer.
Use of different lubricants, fuels and consumables to those recommended in this maintenance
manual.
Exceptional or unforeseeable events.
USE OF THE OPERATING AND MAINTENANCE MANUAL :
The operating and maintenance manual is intended for heads of operations and staff
responsible for servicing the machine as well as all workers required to carry out actions. Their
attention is drawn in particular to the parts relating to safety at work.
The operating and maintenance manual provides the necessary information for correct use of
the work equipment as intended by the manufacturer.
The manual provides operating and maintenance instructions for the work equipment. It does
not dispense the staff using the equipment from training.
The operating and maintenance manual forms an integral part of the work equipment. It must
be kept until the machine has been written off.
The operating and maintenance manual must be kept in a safe place inside the control station
in order to be instantly available if required.
If destroyed or lost, the user will be obliged to order a copy from the manufacturer.
Users may ask the manufacturer to provide additional information and supplement the
operating and maintenance manual in their possession with updates. Once provided, these
items will become integral parts of the operating and maintenance manual.
If the work equipment is transferred, the user is asked to inform the manufacturer of the new
owner’s details.
The user is required to deliver this operating and maintenance manual with the work equipment
to the new owner.
In order to ensure permanent compliance with the legislation in force, the
manufacturer reserves the right to make improvements to the work equipment and to
the operating and maintenance manual without having to update previous editions.
Noncontractual photographs illustrations

Dear customer,
You have just acquired of equipment of work of the Group GEISMAR.
We thank you for confidence that you testify to us and wish that this acquisition give you whole
satisfaction.
The Group GEISMAR requires of you to give a very detailed attention to the
recommendations contained in this document.
A permanent availability of the material and its use under the best conditions of safety require
a control and a regular maintenance. The lifespan of a machine is directly a function of the
care taken to its control and its maintenance.
To ensure you a maintenance of the characteristics of the equipment of work, the Group
GEISMAR draws your attention to the essential points:
Respect the periodicities of maintenance,
Use the lubricants recommended,
Replace the defective elements by original parts,
Not to make any modification,
This constitutes in many cases, one of the conditions to take advantage of your rights of
guarantee and a maintenance of conformity to the regulations in force.
The Group "GEISMAR" recalls you that precision of your order of spare parts, depends a fast
forwarding, and consequently, the productivity of your equipment of work.
By hoping that our material designed and worked out according to the last advanced
techniques, gives you the services that you expect some.
Dear Client, we remain fully at your disposal.
Société des Anciens Établissements L. GEISMAR

DECLARATION OF CONFORMITY
The undersigned manufacturer :
SOCIÉTÉ DES ANCIENS ÉTABLISSEMENTS L. GEISMAR
Boîte Postale 50327
5, rue d'Altkirch
68006 COLMAR CEDEX
FRANCE
Declares that the machinery listed below :
Is compliant with :
- the regulatory requirements defined in the Machinery Directive 2006/42/CE,
Person authorized to prepare the technical file : Project Manager :
D. FURSTOSS
Chief Technical Officer
J. LOLL
COLMAR, the 15/03/2011
IMPORTANT : All changes made to the machinery without the prior wruitten approval of the manufacturer,
shall renderthis declaration null and avoid.
Designation :
HYDRAULIC RAIL THREADER
MPR – M
Code H90461 / NO 10055
Serial number

L.GEISMAR Company – Prohibited Reproduction©
HYDRAULIC RAIL THREADER H90461 / NO 10055
TYPE
MPR – M
Marking
.
COMPANY PLATE ENABLING IDENTIFICATION OF THE PRODUCT
PLEASE READ THE OPERATING AND MAINTENANCE MANUAL
IT IS MANDATORY TO WEAR SAFETY SHOES
IT IS MANDATORY TO WEAR PROTECTIVE GLOVES
IT IS MANDATORY TO WEAR A HELMET
WARNING: DO NOT STAND CLOSE TO THE LOAD
WARNING: RISK OF INJURY BY CRUSHING
DANGER: INFLAMMABLE PRODUCTS
POWER VOLTAGE

H90461 / NO 10055 HYDRAULIC RAIL THREADER
TYPE MPR – M
L.GEISMAR Company – Prohibited Reproduction©
STOP POWER VOLTAGE
RISK OF ENGAGING THE GAUGE
DO NOT PARK IN THE WORK ZONE
TORQUE SETTING
LIFTING POINT
MAXIMUM PAYLOAD