Gema PS07 Guide

Rev. 00 1011 524 EN
Operating instructions and Spare parts list
Powder sieve machine
PS07
Translation of the original operating instructions

Rev. 00 02/17
Documentation PS07
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Phone:[phone]
Fax.: [phone]
E-mail: [email protected]

Rev. 00 02/17
PS07 Table of contents

3
Table of contents
About these instructions 5
General information ................................................................................................5
Keeping the Manual................................................................................................5
Safety symbols (pictograms)...................................................................................5
Structure of Safety Notes...........................................................................6
Presentation of the contents...................................................................................6
Figure references in the text......................................................................6
Safety 7
General information ................................................................................................7
Basic safety instructions .........................................................................................7
Product specific security regulations ......................................................................8
Product description 9
Intended use ...........................................................................................................9
Reasonably foreseeable misuse..............................................................10
Structure................................................................................................................10
General view............................................................................................10
Sieve vibration motor...............................................................................10
Double sieve with cleaning effect ............................................................11
Technical Data......................................................................................................11
Versions...................................................................................................11
Electrical data ..........................................................................................12
Sieve performance...................................................................................12
Sieves ......................................................................................................12
Sound pressure level...............................................................................12
Assembly / Connection 13
Set-up....................................................................................................................13
Grounding of the sieve machine..............................................................13
Grounding of the sieve insert...................................................................13
Seating of the clamp ring.........................................................................14
Installing the double sieve insert..............................................................14
Connecting the powder sieve machine.................................................................14
Connecting the supply ..........................................................................................14
Connecting the electrics...........................................................................14
Connecting the pneumatic system...........................................................14
Start-up 15
Cleaning the interior of the sieve machine............................................................15
Start-up inspection................................................................................................15
Operation 17
Safety....................................................................................................................17
Product contamination through foreign matter.........................................17
Preparing for production .......................................................................................17

Rev. 00 02/17
4

Table of contents PS07
Operation.............................................................................................................. 18
Ending production................................................................................................. 18
Decommissioning / Storage 19
Introduction........................................................................................................... 19
Requirements on personnel carrying out the work.................................. 19
Storage conditions................................................................................................ 19
Hazard notes........................................................................................... 19
Type of storage........................................................................................ 19
Storage duration...................................................................................... 19
Space requirements ................................................................................ 19
Physical requirements............................................................................. 19
Shut-down............................................................................................................. 20
Decommissioning.................................................................................... 20
Maintenance during storage................................................................................. 20
Maintenance schedule............................................................................. 20
Maintenance works.................................................................................. 20
Maintenance / Repairs 21
General information.............................................................................................. 21
Safety.................................................................................................................... 21
Securing against unexpected start-up.................................................................. 21
Explosion protection................................................................................ 21
Pressurized pneumatics system.............................................................. 22
Cleaning................................................................................................................ 22
Cleaning the interior of the sieve machine.............................................. 23
Dirt removal ............................................................................................. 24
Interval.................................................................................................................. 24
Daily maintenance................................................................................... 24
Repairing the sieve mesh........................................................................ 24
Wearing parts.......................................................................................... 25
Fault clearance 27
Safety.................................................................................................................... 27
Securing against unexpected start-up.................................................................. 27
Explosion protection................................................................................ 27
Pressurized pneumatics system.............................................................. 27
Troubleshooting.................................................................................................... 28
Disposal 29
Introduction........................................................................................................... 29
Requirements on personnel carrying out the work.................................. 29
Disposal regulations................................................................................ 29
Materials.................................................................................................. 29
Spare parts list 31
Ordering spare parts............................................................................................. 31
PS07 –Spare parts list......................................................................................... 32
PS07 –Spare parts.............................................................................................. 33

Rev. 00 02/17
PS07 About these instructions

5
About these instructions
General information
This operating manual contains all important information which you
require for the working with the PS07. It will safely guide you through the
start-up process and give you references and tips for the optimal use
when working with your powder coating system.
Information about the functional mode of the individual system
components should be referenced in the respective enclosed documents.
Keeping the Manual
Please keep this Manual ready for later use or if there should be any
queries.
Safety symbols (pictograms)
The following warnings with their meanings can be found in the Gema
instructions. The general safety precautions must also be followed as well
as the regulations in the relevant instructions.
DANGER
Indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
ATTENTION
Indicates a potentially harmful situation. If not avoided, the equipment or
something in its surrounding may be damaged.