Gema UA05 User manual

Rev. 00 1011 549 EN
Operating instructions and Spare parts list
Gun axis
UA05
Translation of the original operating instructions

Rev. 00 09/22
Documentation UA05
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Printed in Switzerland
Gema Switzerland GmbH
Mövenstrasse 17
9015 St.Gallen
Switzerland
Phone: [phone]
Email: [email protected]

Rev. 00 09/22
UA05 Table of contents
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Table of contents
About these instructions 7
General information ................................................................................................7
Keeping the Manual................................................................................................7
Safety symbols (pictograms)...................................................................................7
Structure of Safety Notes...........................................................................8
Presentation of the contents...................................................................................8
Figure references in the text......................................................................8
Safety 9
Basic safety instructions .........................................................................................9
Product specific security regulations ......................................................................9
Special safety regulations........................................................................10
Transport 13
Introduction ...........................................................................................................13
Requirements on personnel carrying out the work..................................13
Packing material....................................................................................................13
Selection of packing material...................................................................13
Procedure when packing .........................................................................13
Transport...............................................................................................................13
Data concerning goods to be transported................................................13
Loading, transferring the load, unloading ................................................13
Product description 15
Intended use .........................................................................................................15
Utilization..................................................................................................16
Reasonably foreseeable misuse...........................................................................16
Function ................................................................................................................16
Schematic presentation ...........................................................................17
Special characteristics.............................................................................18
Combination with additional axes of motion ............................................18
Position regulator with CAN BUS (Power unit).....................................................19
Technical Data......................................................................................................20
Versions...................................................................................................20
Mechanical data.......................................................................................20
Electrical data ..........................................................................................21
Pneumatic data........................................................................................21
Dimensions ..............................................................................................22
Sound pressure level...............................................................................22
Rating plate..............................................................................................22
Controller cabinet.....................................................................................23
Assembly / Connection 25
Place of installation and operation........................................................................26
Grounding of the axis............................................................................................27
Electrical/pneumatic connections and cable connections ....................................27

Rev. 00 09/22
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Table of contents UA05
Start-up 29
Preparation for start-up.........................................................................................29
General information.................................................................................29
Reference point.......................................................................................30
Setting values/parameters.......................................................................30
Reference point and mechanical stop..................................................................30
Setting of the mechanical stop................................................................31
Operation 33
Decommissioning / Storage 35
Introduction...........................................................................................................35
Safety rules..............................................................................................35
Requirements on personnel carrying out the work..................................35
Storage conditions................................................................................................35
Hazard notes...........................................................................................35
Type of storage........................................................................................35
Storage duration......................................................................................35
Space requirements ................................................................................35
Physical requirements.............................................................................36
Shut-down.............................................................................................................36
Putting out of service...............................................................................36
Cleaning...................................................................................................36
Preservation ............................................................................................36
Maintenance during storage.................................................................................36
Maintenance schedule.............................................................................36
Maintenance works..................................................................................36
Maintenance / Repairs 37
General information..............................................................................................37
Maintenance schedule..........................................................................................38
Drive unit...............................................................................................................38
Replacing the drive unit...........................................................................39
Toothed belt..........................................................................................................40
Replacing the toothed belt.......................................................................40
Replacing the gliding elements.............................................................................41
Setting the support roller ......................................................................................45
Maintenance of the position regulator..................................................................45
Replacing the position regulator...........................................................................46
Fault clearance 47
Disposal 49
Introduction...........................................................................................................49
Safety rules..............................................................................................49
Requirements on personnel carrying out the work..................................49
Disposal regulations................................................................................49
Materials..................................................................................................50
Disposal of operating material..............................................................................50
Disassembly of component groups......................................................................50
Preparation..............................................................................................50
Spare parts list 51
Ordering spare parts.............................................................................................51
UA05 –complete..................................................................................................52
Position regulator..................................................................................................53

Rev. 00 09/22
UA05 Table of contents
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