Generac Mobile CUBE+ User manual
TL229-01-00-03
06/02/2023
English
OWNER’S MANUAL
CUBE+
CUBE PRO
BOX+
BOX PRO
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INDEX
1. INTRODUCTION................................................................................................................. 5
2. GENERAL INFORMATION................................................................................................. 5
3. PRELIMINARY REQUIREMENTS ...................................................................................... 6
3.1 BEFORE USING THE MACHINE....................................................................................... 6
3.2 PERSONNEL/USER REQUIREMENTS ............................................................................ 6
4. SAFETY SIGNS.................................................................................................................. 7
5. GENERAL DANGER INFORMATION................................................................................. 9
5.1 RISK OF ELECTROCUTION ............................................................................................. 9
5.2 RISK OF BURN ................................................................................................................. 9
5.3 RISK OF ENTANGLING..................................................................................................... 9
5.4 FIRE-FIGHTING INFORMATION....................................................................................... 9
5.5 FOR MACHINES EQUIPPED WITH COMBUSTION ENGINE ........................................... 9
5.5.1 RISK OF FIRE OR EXPLOSION DURING REFUELING ............................................. 9
5.5.2 RISK OF BURN........................................................................................................... 9
5.5.3 NOISE ......................................................................................................................... 9
5.5.4 EXHAUST GASES....................................................................................................... 9
6. DISPOSAL OF WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT....................... 10
7. NAMEPLATE.................................................................................................................... 11
8. LIMITATIONS OF USE ..................................................................................................... 11
9. SAFETY RULES TO OBSERVE....................................................................................... 12
9.1 DURING TRANSPORTATION......................................................................................... 12
9.2 DURING MAINTENANCE................................................................................................ 12
10. CONTROLS DESCRIPTION............................................................................................. 13
10.1 COMMAND PANEL......................................................................................................... 13
10.2 MAINS SUPPLY (OPTIONAL) ......................................................................................... 15
10.3 GENERATOR/MAINS SELECTOR (OPTIONAL)............................................................. 16
10.4 WATER PRE-HEATING (OPTIONAL).............................................................................. 16
10.5 FULL BUNDED TANK LIGHT INDICATOR (OPTIONAL) ................................................. 17
11. OPERATING INSTRUCTIONS.......................................................................................... 17
11.1 TRANSPORTATION........................................................................................................ 17
11.2 POSITIONING................................................................................................................. 18
11.3 PRELIMINARY CHECKS................................................................................................. 18
11.4 EARTHING...................................................................................................................... 18
11.4.1 EARTHING REQUIREMENTS................................................................................... 18
11.4.2 NOTES...................................................................................................................... 19
11.5 CONNECTING THE BATTERY........................................................................................ 20
11.6 FUEL TANK..................................................................................................................... 21
11.7 ENGINE OIL CHECK....................................................................................................... 21
11.8 COOLANT LEVEL CHECK (IF PRESENT) ...................................................................... 21
11.9 STARTING THE ENGINE................................................................................................ 22
11.10 GTL01+............................................................................................................................ 22
11.11 L401 ................................................................................................................................ 23
11.12 PRO................................................................................................................................. 23
11.13 RUNNING IN ................................................................................................................... 26
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11.14 STABILIZE....................................................................................................................... 26
11.15 MAST ADJUSTMENT...................................................................................................... 27
11.16 FLOODLIGHTS............................................................................................................... 27
11.17 ELECTRIC PROTECTION............................................................................................... 28
11.18 STOPPING THE GENERATOR....................................................................................... 29
11.19 TIME OF INACTIVITY...................................................................................................... 30
12. MAINTENANCE................................................................................................................ 31
12.1 ENGINE........................................................................................................................... 31
12.1.1 ENGINE OIL CHANGE.............................................................................................. 31
12.2 ALTERNATOR ................................................................................................................ 32
12.3 MACHINE CLEANING..................................................................................................... 32
12.4 STABILIZERS.................................................................................................................. 32
12.5 HYDRAULIC CYLINDER................................................................................................. 32
12.6 HYDRAULIC GEAR BOX................................................................................................. 32
12.7 HYDRAULIC CONNECTIONS......................................................................................... 32
12.8 STEEL CABLES .............................................................................................................. 32
13. TROUBLESHOOTING...................................................................................................... 33
13.1 TROUBLESHOOTING GUIDE......................................................................................... 33
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1. INTRODUCTION
Dear Customer, thank you for purchasing our product. This manual contains all the necessary
information for the use and general maintenance of the machine.
Before installing the machine and in any case before operating it, read carefully this use and
maintenance manual. In case any information is not clear or perfectly understandable, please
contact us.
This manual is an integral part of the machine and must therefore follow the machine's life cycle for
10 years after commissioning, even when the machine has to be transferred to different users.
The operator is responsible for the proper use of the machine.
All data and photographs in this catalog may be subject to change without notice.
2. GENERAL INFORMATION
This machine is designed, built and tested to meet current European regulations, which ensure
state-of-the-art performance and minimum safety hazards.
The standard documentation package of a product includes:
- safety information guideline;
- owner’s manual;
- engine manual (if present);
- alternator manual (if present);
- controller manual (if present)
- wiring diagram;
- spare parts list;
- installation drawing;
- CE declaration (when applicable);
- warranty sheet.
These documents may be provided in electronic form (in a USB stick or through the manufacturer’s
website) in accordance with ISO 12100:2010, 6.4.5.
The product’s dimensions, mass value and position of the center of gravity are reported in the
installation drawing.
For additional technical specifications please refer to the manufacturer’s website.
The manufacturer disclaims any liability arising from the modification of the product and
not explicitly authorized.
To guarantee the efforts made to maintain high quality standards in products, processes and
managerial practices, the manufacturer obtained the ISO 9001 certification.
The CE (European Community) mark certifies that the product complies with essential safety
requirements provided by the applicable Community Directives.
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3. PRELIMINARY REQUIREMENTS
The manufacturer is not responsible for any damage to persons and property resulted from
ignoring safety rules.
3.1 BEFORE USING THE MACHINE
Read carefully the safety signs on the machine.
Perform a specific assessment of the installation site.
Define a work area with suitable restrictions to keep unauthorized personnel away.
Always leave proper space around the machine.
It is recommended to place the machine on a stable place, checking the consistency of the soil to
provide safe support to the stabilizers.
Before operating the machine, it is advisable to perform a general visual check; attention shall be
paid to all moving parts, which can be subjected to wear.
Before operating on the machine, make sure it is off and that there are no moving parts.
3.2 PERSONNEL/USER REQUIREMENTS
Installing and operating the machine may imply work with dangerous currents and voltages.
Therefore, only authorized personnel who knows the risks involved in working with electrical
equipment should install and operate the machine.
Users in charge of the machine operation should be informed regarding electrical hazards. Users
shall be skilled or instructed/informed, not unqualified personnel.
A skilled person is one with technical knowledge or sufficient experience to enable him or her to
avoid the dangers which electricity may create.
An instructed/informed person is one adequately advised or supervised by a skilled person to
enable him or her to avoid the dangers which electricity may create.
An unqualified person is a person who is neither skilled nor instructed.
Users in charge of the machine operation shall have read and fully understood the use and
maintenance manual. They shall refer to all prescriptions in the document.
Users in charge of the machine operation shall carefully read safety labels and safety plates on the
machine.
Users in charge of the machine operation shall be equipped with Personal Protective Equipment
(PPE).
Only authorized personnel, who understand the risks deriving from failures and anomalies that
might occur, should install and operate the machine.
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4. SAFETY SIGNS
There are labels on your equipment that contain important information and safety instructions.
These signs warn the user about any dangers which can be harmful to people, property or the
machine itself.
Read the explanations and precautions described in the manual.
Danger signs
Meaning
•Risk of electric shocks.
•Read the manual.
•Health-harmful exhaust gases.
•Keep a distance from the emission zone.
•Risk of burns.
•Do not touch the exhaust parts and engine
when the machine is working.
•Danger: do not open when the engine is
hot.
•Stop the engine before refueling it.
•Use diesel only.
•Risk of possible corrosive spills.
•Risk of crushing hands.
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Prohibition signs
Meaning
•Do not clean, lubricate or register parts in
motion.
•Do not extinguish fires with water, use
proper fire extinguishers.
•Do not approach with free flames.
Information signs
Meaning
•Read the instruction manual before using
the machine
•Location of a lift point
•Lift points with forklift
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5. GENERAL DANGER INFORMATION
5.1 RISK OF ELECTROCUTION
The machine can produce dangerous electrical voltages and cause deadly electric shocks.
Connecting to the power grid also involves dangerous tensions.
Avoid contact with exposed wires, terminals, connections while the unit is running. Make sure that
all the covers and barriers you have prepared are up and running and in place before using the
machine. If it is needed to work on a machine while it is activated, stand on an isolated dry surface
to reduce the risk of electric shocks
DO NOT handle any type of electrical device while standing on water, while barefoot or while your
hands and/or feet are wet, this could cause DANGEROUS electric shocks.
In the event of an accident caused by electric shock, immediately turn off the electricity source.
If this is not possible, try to free the victim from the active conductor. Avoid direct contact with the
victim. Use non-conducting material (e.g. wood) to free the victim from the active conductor. If the
victim is unconscious, apply first aid procedures and call medical assistance immediately.
5.2 RISK OF BURN
Avoid contact with the floodlights when operating lighting towers.
Use appropriate Personal Protective Equipment (PPE) when operating the machine.
5.3 RISK OF ENTANGLING
Do not remove protections placed on rotating parts, air intakes and belts.
Do not clean or perform any maintenance on moving parts.
Use appropriate Personal Protective Equipment PPE when operating the machine.
5.4 FIRE-FIGHTING INFORMATION
In case of fire it is recommended to use a powder extinguisher with fire class 13A 89B C.
5.5 FOR MACHINES EQUIPPED WITH COMBUSTION ENGINE
5.5.1 RISK OF FIRE OR EXPLOSION DURING REFUELING
Always turn off the machine before refueling.
Do not smoke during refueling.
The refueling operation must be carried out in order not to spill fuel from the tank.
In the event of a fuel leak, dry and clean the parts.
Verify that there are no fuel leaks and that the pipes are intact.
5.5.2 RISK OF BURN
Avoid contact with hot surfaces, such as mufflers and their extensions or the engine body when it
is running.
Use appropriate Personal Protective Equipment (PPE) when operating the machine.
5.5.3 NOISE
Use proper Personal Protective Equipment (PPE) for acoustic protection.
5.5.4 EXHAUST GASES
Exhaust gases are harmful to health. Keep a safe distance from the emission zone.
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6. DISPOSAL OF WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT
Professional disposal of this machine avoids negative effects on human health and the
environment, helps with the targeted treatment of pollutants and makes it possible to recycle
valuable raw materials.
FOR CUSTOMERS IN EU COUNTRIES
This machine is subject to the European directive for old electrical and electronic equipment
(Waste Electrical and Electronic Equipment WEEE), as well as the corresponding national laws.
The WEEE directive provides the framework for an EU-wide treatment of old electrical equipment.
The machine is marked with the following symbol of a crossed-out garbage bin. This means that
the machine can not be disposed in normal household waste but that it must be disposed of in a
separate, environmentally friendly collection facility.
This unit is provided as a professional electrical tool exclusively for commercial use (a so-called
B2B device according to the WEEE directive). Unlike equipment mostly used in private households
(so-called B2C devices), this machine may therefore not be disposed of in some EU countries at
the collection points of public waste management organizations (e.g. municipal collection stations).
If there are any doubts, information regarding the different methods of disposal for B2B electronic
devices for each country can be obtained from the sales location, so that the disposal takes place
in accordance with the valid statutory provisions. There are also some notes to follow in the sales
contract or in the general Terms and Conditions of the sales location.
FOR CUSTOMERS IN OTHER COUNTRIES
It is recommended that you do not dispose of the machine in normal household waste but rather
in a separate, environmentally friendly collection facility. National laws also may, under certain
circumstances, prescribe the separate disposal of electrical and electronic products. Correct
disposal of this machine in accordance with current national guidelines must be assured.
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7. NAMEPLATE
1. trademark of the manufacturer
11. rated power, in kilowatts
2. QR code with link to the documents download
webpage
12. rated frequency, in hertz
3. regulatory marks
13. rated power factor
4. country of construction
14. rated voltage
5. contacts of the manufacturer
15. rated current, in Amperes
6. serial number barcode
16. performance class
7. name and address of the manufacturer
17. mass in kilograms
8. designation of the machinery
18. serial number
9. designation of series or type
19. year of construction
10. rated power, in kilo-Volt-Amperes
The machine has been set by the manufacturer for optimal performance at the rated working
conditions reported in the nameplate. The working conditions shall not be adjusted unless in case
of malfunction by authorized personnel.
The A-weighted sound power level (LwA in accordance with ISO 8528-10:1998) emitted by the
machine is reported in the CE declaration (when applicable) and affixed to the machine on
adhesive supports.
8. LIMITATIONS OF USE
The machine is intended for use as a lighting device and an electricity generator only if originally
provided with an electrical output socket, within the rated working conditions reported in the
nameplate. Any use which differs from what here reported (misuse) is prohibited.
The manufacturer is not responsible for any damage to people and property resulting from
misuse.
Use the machine within the standard permissible environmental temperatures:
•-10°C (14°F) to +45°C (113°F) (for CUBE+and BOX+)
•-5°C (23°F) to +40°C (104°F) (for CUBE PRO and BOX PRO)
Do not use the machine at locations where the risk of fire or explosion may be high, such as on or
near flammable materials and in presence of flammable or explosive gases.
Do not allow the use of the machine to unqualified personnel.
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Some options may extend the permissible environmental conditions, please refer to the dedicated
chapters.
9. SAFETY RULES TO OBSERVE
9.1 DURING TRANSPORTATION
Use EXCLUSIVELY the dedicated lift points, where present.
The lifting hook, where present, should be used exclusively for temporary lifting and not to keep
the machine suspended for a long time.
The manufacturer is not liable for any damage caused by negligence during transport operations.
9.2 DURING MAINTENANCE
Maintenance operations shall be performed on the unit at rest.
Only authorized, skilled personnel shall perform ordinary and extraordinary maintenance.
Before any replacement or maintenance on the floodlights, remove the power supply and wait for
the lamps to cool down.
Maintenance personnel shall be equipped with proper Personal Protective Equipment (PPE).
The battery may contains sulfuric acid, extremely corrosive and harmful for the skin. Always use
protective gloves and use extreme caution when pouring liquid, being careful not to overflow.
Contact with motor oil can be harmful to the skin. Wear gloves before using oil. If you come in
contact with oil, wash immediately.
Identify the draining points available in the machine and prepare suitable collection devices in order
to avoid dangers related to spills and leaks.
Collect and dispose residual fluids such as fuel, oil and coolant according to local regulations,
considering to avoid dangers to people and the environment.
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10. CONTROLS DESCRIPTION
10.1 COMMAND PANEL
Item
Description
ON
I
0
OFF
Switch (if present)
G
0
Main generator selector
(if present)
RCBO combined RCD/MCB device
12 3 4
MENU
Controller
Mast raising/lowering button
STOP
Emergency stop button
Battery isolator switch
Auxiliary single-phase socket (if present)
Single-phase male plug
(if present)
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Isometer (if present)
Light dependent relay (if present)
Main Earth Terminal
!
Full bunded tank light indicator (if present)
SPECIFIC FOR CUBE AND BOX PRO
! !!
Storage battery status indicator
Auto
Stop
0Start
I
Controller
Digital timer
000101
Hour counter
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O+
Operating mode selector
O
Control mode selector
100% 75%
50%
25%
Floodlights dimming selector
The light tower and single-phase auxiliary socket can be used at the same time. It is recommended
not to exceed the plate data.
Use plugs that fit the socket and have the same characteristics.
The minimum section of the connection cable must be selected in relationship to the voltage, to the
installed power and the distance between source and utility.
10.2 MAINS SUPPLY (OPTIONAL)
If the light tower is equipped with generator/mains selector, the power to the floodlights can be
provided through the 230÷240 V domestic mains. Ensure the supply line is provided with adequate
RCD and MCB protection.
Connect to the male plug , a socket with the same characteristics.
Warning!
The connection has to be as shown in the following image.
EEC version
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The minimum section of the connection cable must be selected in relationship to the voltage, to the
installed power and the distance between source and utility.
Make sure that all circuit breakers and RCD are engaged.
10.3 GENERATOR/MAINS SELECTOR (OPTIONAL)
G
0
To feed the light tower by the electrical main place the selector on the “Mains” position.
To feed the light tower by the generator place the selector on “Generator” position.
10.4 WATER PRE-HEATING (OPTIONAL)
If the light tower is equipped with water pre-heating system, the power to the heater can be provided
through the 230÷240 V domestic mains.
Connect to the male plug , a socket withthe same characteristics as described at the dedicated
chapter.
This option extends the minimum permissible environmental temperature to -20 C°(-4°F)
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10.5 ANEMOMETER (OPTIONAL)
Before using the machine, check that the projector are not positioned too close to the anemometer.
To understand at what speed the anemometer is activated check the rotary switch located under
the device.
The anemometer is set at the maximum wind speed that the machine can withstand with the mast
raised.
Exceeded the threshold, after 5 second the telescopic mast drops automatically.
10.6 FULL BUNDED TANK LIGHT INDICATOR (OPTIONAL)
Empty the bunded tank when the indicator
!
lights up. Remove the bunded tank
cap placed under the base. Do not discharge polluting liquids in the atmosphere.
11. OPERATING INSTRUCTIONS
11.1 TRANSPORTATION
It is possible to lift the machine with a forklift through the dedicated openings in the base frame:
It is also possible to lift the machine using the central lifting hook on the canopy:
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Verify the available lifting points on the installation drawing provided with the machine.
WARNING! the machine should be lifted only for transport. NEVER leave the machine suspended
for longer time.
When positioning the tower, make sure to adjust the stabilizers.
11.2 POSITIONING
It is recommended to place the machine on a stable place, checking the consistency of the
soil to provide safe support to the stabilizers.
Choose an open and ventilated location to ensure exhaust gases are released away from the work
area.
Verify that there is complete air replacement andthat the hot air is expelled and does not recirculate
in the generator set in order to avoid dangerous temperature rise.
11.3 PRELIMINARY CHECKS
At the moment of purchase the machine is provided with engine oil and coolant in the radiator (if
present).
Before every next use, check the relevant levels.
Check that the switches on the RCD/MCB device are all in "OFF" position.
Make sure that no load is connected to the single-phase auxiliary socket .
Make sure the emergency stop button
STOP
is re-armed. If not, turn the button clockwise.
11.4 EARTHING
If necessary, connect the machine to ground using the MET (main earth terminal) .
The ground conductor must have a section of no less than 6 mm2.
The manufacturer is not responsible for any damage caused by failing to connect the
machine to ground.
Prescriptions and requirements to be fulfilled are as follows.
11.4.1 EARTHING REQUIREMENTS
Grounding must be carried out in accordance with the regulations at the site where the unit is
operated. It is the responsibility of the user to determine the requirements and/or applicability of
the local legislation concerning ground installations.
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Grounding must be supervised or carried out by skilled and experienced personnel in accordance
with local regulations.
Grounding must be of robust construction and maintained intact to ensure its proper functionality
and the health and safety of personnel and surrounding environment.
The unit is provided with additional protection via a differential switch (RCD); one of the two poles
of the single-phase generator, together with the metal parts that make up the machine, are
connected to the main earth terminal (MET).
Requirement in compliance with BS 7430.2011 regulations:
Grounding in the UK must be carried out according to the requirements of the BS 7430:2011
standard. The machine should be connected toearth whenever possible, even if it is not mandatory
for generators with nominal power under 10kW.
The manufacturer recommends to connect the MET (main earth terminal) on the machine to true
earth through the grounding conductor.
Examples of ground connection. The following are examples of acceptable methods:
(1) an earthing rod pushed to a suitable depth;
(2) the earth terminal of an adjacent fixed installation;
(3) permanent structural metalwork;
(4) exposed reinforcement bars in foundations or concrete structures;
(5) a suitable metal structure that is certain to be grounded.
The ground conductor must have a section of no less than 6 mm2.
The resistance of such conductormust not be greaterthan 0.2 Ohm, including contact resistances.
An instructed/informed person should regularly verify the condition of the grounding conductor.
Damage and/or disruption of the grounding conductor could lead to danger.
11.4.2 NOTES
As required by the IEC 60364, HD 60364, the ground conductor has beensized (like the protective
conductors) as shown by the table below.
Residual current devices (RCDs) can be used for 2 purposes on the unit, namely:
(1) to monitor the insulation of the system that has a metal structure containing the (isolated)
conductors of the circuit;
(2) to protect people in the event of contact between an active conductor and earth or a metal
structure.
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Point (2) above requires the electrical system to be referenced to earth to allow an RCD to operate
properly on the first fault to the true ground.
Ground resistance, if possible, should not exceed 200 Ohm to ensure a cautionary margin.
Earthing rods with the highest practicable depth should be preferred to ensure the highest
installation safety.
For example, the resistance of an earthing rod can be calculated with the following formula:
Where:
ρ is the resistivity of the ground, in ohm meters (Ωm);
L is the length of the electrode, in meters (m);
d is the diameter of the rod, in meters (m).
When ground resistivity is not measurable, refer to the following table.
11.5 CONNECTING THE BATTERY
The machine is supplied with the battery disconnected.
Connect the battery with the supplied cables paying attention to the right polarity.
If the machine is equipped, connect the battery isolator switch .
WARNING!!! Battery isolator switch shall be operated only while the machine is turned off.
DO NOT operate the battery isolator switch while machine is working. This could result in system
damage.
This manual suits for next models
3
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