Generac Portable Products PowerBOSS Storm-Plus 5500 User manual

Portable Generator Owner's Manual
Questions? Help is just a moment away!
Call: Generac Generator Helpline - 1-800-270-1408 M-F 8-5 CT
Web: www.generac-portables.com or www.briggsandstratton.com
Model No. 1642-2 (5,500WattAC Generator) Manual No. 189439GS Revision I (10/15/2002)

EQUIPMENT
DESCRIPTION
_Read this manual carefully and become
familiar with your pressure washer. Know its
applications, its limitations and any hazards
involved.
This generator isan engine-driven, revolving field,alternating
current (AC) generator. It was designedto supply electrical
power for operating compatible electrical lighting,appliances,
tools and motor loads.Thegenerator's revolvingfield is
driven at about 3,600rpm by a single-cylinderengine.
CAUTION! DO NOT exceed the generator's
wattage/amperage capacity.See"Don't Overload the
Generator" on page 10.
Everyeffort hasbeenmadeto ensurethat information inthis
manualisaccurateand current However,Generacreserves
the right to change,alter or otherwise improvethe product
and this document at anytime without prior notice.
The EmissionControl Systemfor this generator iswarranted
for standardsset by the EnvironmentalProtection Agency.For
warranty informationrefer to the engineowner's manual.
SAFETY RULES
The safety alert symbol (_.) isusedwith a signalword
(DANGER, CAUTION,WARNING), a pictorial and/or a
safety messageto alert you to hazards.DANGER indicates
a hazardwhich, ifnot avoided,will result in death or serious
injury. WARNING indicatesa hazardwhich, if not avoided,
couldresult in death or serious injury.CAUTION
indicatesa hazardwhich, ifnot avoided,might result in
minor or moderate injury. CAUTION, when used
without the alert symbol, indicates a situation that could
result in equipment damage.Follow safety messagesto
avoid or reduce the risk of injuryor death.
In the State of California a spark arrester is required by lawI
(Section 4442 of the California Public ResourcesCode).
Other states may havesimilar laws.Federallaws applyon
federal lands.If you equip the muffler with a spark arrester,
it must be maintained in effective working order.
WARNING
The engine exhaust from this product contains I
chemicals known to the State of California to cause
cancer, b rth defects, or other reproduct ve harm.
DANGER
Operate generator ONLY outdoors.
Keep at least 2 feet of clearance on all sidesof generator for
adequateventilation.
DO NOT operategenerator insideanybuildingor enclosure,
includingthe generator compartment of a recreationalvehicle(RV).
DANGER
National ElectricCode requires generator to be properly
grounded to an approved earth ground. Call an electrician for
local grounding requirements.
DANGER
When usinggenerator for backup power, notify utility
company.Use approved transfer equipment to isolate
generator from electric utility.
Use aground circuit fault interrupter (GFCI) in any damp or
highly conductive area,such asmetal decking or steel work.
DO NOT touch bare wires or receptacles.
DO NOT use generator with electrical cords which are worn
frayed,bare or otherwise damaged.
DO NOT operate generator in the rain.
DO NOT handle generator or electrical cords while standing
in water, while barefoot, or while handsor feet are wet.
DO NOT allow unqualified persons or children to operate or
service generator.
ENERATOR
WARNING
Disconnect the spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.
/2

, WARNING
WHEN ADDING FUEL
Turn generator OFF and let it cool at least2 minutes before
removing gascap.Loosen cap slowly to relievepressure intank_
Fill fuel tank outdoors.
DO NOT overfill tank.Allow spacefor fuel expansion.
Keepgasoline awayfrom sparks,open flames,pilot lights, heat,
and other ignition sources.
DO NOT light a cigarette or smoke.
NHEN OPERATING EQUIPMENT
DO NOT tip engine or equipment at anglewhich causes
gasoline to spill.
tHEN TRANSPORTING OR REPAIRING EQUIPMENT
Transport/repair with fuel tank EMPTY or with fuel shutoff
valve OFE
Disconnect spark plug wire.
NHEN STORING GASOLINE OR EQUIPMENT WITH
FUEL IN TANK
Store awayfrom furnaces,stoves, water heaters, clothes
dryers or other appliancesthat have pilot light or other
ignition source becausethey can ignite gasoline vapors.
DANGER
DO NOT allow any open flame,spark, heat,or lit cigarette
during andfor several minutes after charging a battery.
Wear protective goggles,rubber apron, and rubber gloves.
, WARNING
DO NOT touch hot surfaces.
Allow equipment to cool before touching.
CAUTION
DO NOT tamper with governedspeed.Generator supplies
correct rated frequency and voltage when running at governed
speed.
DO NOT modify generator in any way.
CAUTION
See"Don't Overload Your Generator" on page IO.
Start generator and let engine stabilize before connecting
electrical loads.
Connect electrical loads in OFF position, then turn ON for
operation.
Turn electrical loads OFF and disconnect from generator
before stopping generator.
CAUTION
Use generator only for intended uses.
if you havequestions about intended use,ask dealer or
contact Generac.
Operate generator only on level surfaces.
DO NOT expose generator to excessive moisture, dust, dirt,
or corrosive vapors.
DO NOT insert any obiects through cooling slots.
if connected devices overheat, turn them off and disconnect
them from generato_
Shut off generator if.'
-electrical output is lost;
-equipment sparks,smokes,or emits flames;
-unit vibrates excessively.
/3

KNOWYOUR GENERATOR
Read this owner's manual and safety rules before operating your generator.
Compare the illustrationswith your generator, to familiarize yourself with the locationsof variouscontrols and
adjustments.Savethis manualfor future reference. FuelTank
SparkArrester Muffler
Choke Lever
Air Cleaner
Circuit
Breakers (AC)
120/240Volt AC,
30 Amp
Receptacle
Recoil Starter
Grounding Wing Nut
Rocker Switch
(on engine shroud)
120Volt AC, 20 Amp, Duplex Receptacles -- May be
usedto supply electrical power for the operation of
120Volt AC, 20 Amp, singlephase,60 Hz electrical, lighting,
appliance,toot and motor loads.
120/240 Volt AC, 30 Amp Locking Receptacle -- May
be usedto supply electrical power for the operation of
120and/or 240Volt AC, 30Amp, singlephase,60 Hz
electrical, lighting, appliance,tool and motor loads.
Air Cleaner -- Uses a dry type filter element to limit the
amount of dirt and dust suckedinto the engine.
Choke Lever -- Used when starting a cold engine.
120Volt AC, 20 Amp
Duplex Receptacles
Oil Fill
Circuit Breakers (AC) -- Pushto reset circuit breakers
are provided to protect the generator againstelectrical
overload.
Fuel Tank -- Capacity of five (5) U.S.gallons.
GroundingWing Nut -- Used for proper grounding of
unit (seepage 7).
Oil Fill --Add engine oil here.
Recoil starter -- Used to start the engine.
Rocker Switch -- Set this switch to "On" before using
recoil starter. Set switch to "Off" to switch off engine.
Spark Arrester Muffler -- Exhaust muffler lowers
engine noise and is equipped with a spark arrester screen.
/4

ASSEMBLY
Your generator requires some assembly and isready for
use after it hasbeen properly serviced with the
recommended oil and fuel.
If you have any problems with the assembly of your
generator, please call the generator helpline at
1-800-270-1408.
IMPORTANT: Any attempt to run the unit before it has
been serviced with the recommended oil will result in an
engine failure.
Remove Generator From Carton
•Set the carton on a rigid fiat surfacewith "This Side Up"
arrows pointing upward.
• Carefully open the top flaps of the shippingcarton.
• Cut down corners at one end of carton from top to
bottom and laythat side of carton down fiat
• Removeall packing material, carton fillers, etc.
• Removethe generator from the shipping carton.
Install Wheel Kit
IMPORTANT:This wheel kit is not intended for
over-the-road use.
To installyour wheel kit you need the followingtools:
• Two 13mm box, openend,or socket wrenches
Install Wheel Kit as follows:
I. Placethe bottom of the generator cradle on a fiat,
even surface.Temporarily place uniton blocks to ease
assembly.
2. Slideaxle through both axle mounting brackets on
cradle frame, as shown in Figure I.
3. Slide a wheel over the axle.
NOTE: Be sure to install both wheels with the air
pressure valve on the outboard side.
4. Placethe e-ring onto the groove in the axle.You may
add the fiat washer if desired.
NOTE: Use retaining pins instead of e-ctip,if applicable.
5. Placeone end of the needle nose pliers on the bottom
of the axle and the other end of the pliers on top of
the e-ring. Seatthe e-ring by pressingthe pliers closed.
Cap Screw
\\
Handle Assembly\\\
FlatWasher
Hex Nut _
Cap Screw
Axle
/
/
Wheel
/
/
E-Ring
/5

6. Repeatstep3through5tosecuresecondwheel.
7. Removethetemporaryblocks.
8. Toaidsupportlegassembly,restgeneratoroncradle,
engineenddown.Attachthesupportlegwithtwo
M8x 16mmcapscrewsandtwolockinghexnutsas
shown.
9. Usetwo13mmwrenchestotightenleghardware.
Restgeneratoronwheelsandsupportleg.
IO.Centerthehandlebracketongeneratorframeat
supportlegendofcradle,asshown.
II. AttachhandlebracketwithtwoM8x45mmcap
screwsandtwolockinghexnuts.
12.Checkthatallfastenersaretightandthetiresare
inflatedbetween15-40PSI.
BEFORE STARTING THE
ENGINE
Add Oil
CAUTION! Any attempt to crank or start the engine
before it hasbeen properly filled with the recommended
oil may result in an engine failure.
To fill your engine with oil:
• Place generator on a level surface.
• Follow the oil grade recommendations and oil fill
instructions given in the engine owner's manual.
NOTE:The generator's revolving field rides on a
prelubricated and sealed ball bearing that requires no
additional lubrication for the life of the bearing.
Add Gasoline
_ARNING! NEVER fill fuel tank indoors. NEVER
fill fuel tank when engine is running or hot.Allow
unit to cool for two minutes before refueling. DO
NOT light a cigarette or smoke when filling the fuel
tank.
_WARNING! DO NOT overfill the fuel tank.
Always allow room for fuel expansion.
• Use regular UNLEADED gasolinewith the generator
engine.DO NOT usepremium gasoline.DO NOT mix
oil with gasoline.
• Clean area around fuel fill cap,remove cap.
• Slowly add unleaded regular gasoline to fuel tank. Be
careful not to overfill.Allow about 1.5"of tank spacefor
fuel expansion (Figure 2).
Fuel
..... N 22Nr
• Install fuel capand wipe up any spilled gasoline.
IMPORTANT: It is important to prevent gum deposits
from forming in essentialfuel system parts,such asthe
carburetor, fuel filter, fuel hose or tank during storage.Also,
experience indicates that alcohol-blended fuels (called
gasohol,ethanol or methanol) can attract moisture, which
leadsto separation and formation of acids during storage.
Acidic gascan damagethe fuel system of an engine while in
storage.
Be sure to review the precautions given in "Storage" on
page 12.NEVER useengine or carburetor cleaner products
in the fuel tank or permanent damagemay occur.
/6

GROUNDING THE
G EN ERATO R
The National Electrical Code requires that the frame and
external electrically conductive parts of this generator be
properly connected to an approved earth ground. Local
electrical codes mayalso require proper grounding of the
unit. For that purpose, a GROUNDING WING NUT is
)rovided on the generator end (Figure 3).
Grounding
Wing Nut
Generally,connecting a No. 12AWG (American Wire
Gauge) stranded copper wire to the grounding wingnut
and to an earth-driven copper or brass grounding rod
(electrode) provides adequate protection against electrical
shock. Be careful to keepthe grounding wire attached after
connecting the stranded copper wire. However, local codes
may vary widely.Consult with a localelectrician for
grounding requirements in your area.
Properly grounding the generator helps prevent electrical
shock if aground fault condition exists in the generator or
in connected electrical devices,especiallywhen the unit is
equipped with a wheel kit. Proper grounding also helps
dissipate static electricity, which often builds up in
ungrounded devices.
OPERATING THE
G EN ERATO R
AAUTION! NEVER start or stop the engine
with electrical loadsconnected to the receptacles
AND with the connected devicesturned ON.
Starting the Engine
Disconnect all electrical loadsfrom the generator. Use the
following start instructionsteps by numerical order:
I. Turn the fuel valve to the "On" position (Figure 4).
Fuel Valve is shown
in the On position
2. Placethe choke lever in the "Choke" position
(Figure5).
/7

3. Settherockerswitchto"On"position(Figure6). RECEPTACLES
4. Grasp the recoil handle and pull slowly until slight
resistance is felt.Then putl rapidly to start engine.
5. Move choke lever to "Run" position a short distanceat
a time over severalsecondsin warm weather or
minutes incold weather.Let engine run smoothly before
eachchange.Operate with choke in"Run" position.
NOTE: If engine stilt fails to start after 3 pulls,check for
proper oil levet in crankcase.This unit isequipped with a
low oit device which prevents the engine from being
started. Seeengine manual
Refer to the engine owner's manual for more
detailed starting instructions.
Connecting Electrical Loads
• Let engine stabilize and warm up for a few minutes after
starting.
• Plugin and turn on the desired 120and/or 240 VottAC,
single phase,60 Hz electrical loads.
• DO NOT connect 240VoIt loads to the 120Volt duplex
receptacles.
• DO NOT connect 3-phase loads to the generator.
• DO NOT connect 50 Hz loadsto the generator.
•DO NOT OVERLOADTHE GENERATOR. See
"Don't Overload the Generator" on page 10.
Stopping the Engine
• Unplug all electrical loads from generator panel
receptacles.NEVER start or stop engine with electrical
devices plugged in and turned ON.
• Let engine run at no-load for several minutes to stabilize
the internal temperatures of engine and generator.
• Move rocker switch to "Off' position.
• Move the fuel valve to the "Off' position.
120/240 Volt AC, 30 Amp, Locking
Receptacle
Use a NEMA LI4-30 plug with this receptacle. Connect a
4-wire cord set rated for 250Volt AC loads at 30 Amps (or
greater) (Figure7).You can use the same4-wire cord if you
)lan to run a 120Volt load.
4-Wire Cord Set
f
(Neutral)
Y (Hot) X (Hot)
NEMA L14-30 Ground(Green)
This receptacle powers 120/240Volt AC, 60 Hz, single
phaseloads requiring up to 5,500 watts of power (5.5 kW)
at 30 Amps for 120Volts or 240Volts.The outlet is
protected by a push-to-reset circuit breaker.
_CAUTION! Although this outlet states it hasa
120/240Volt 22.9Amp rating (up to 7,200 watts),
the generator isonly rated for 5,500 watts.
Powering loads that exceed the wattage/amperage
capacity of the generator candamageit or cause
serIOUS injuries.
/8

120 Volt AC, 20 Amp, Duplex
Receptacles
Eachduplex receptacle (Figure 8) isprotected against
overload by a push-to-reset circuit breaker.
laT_[l_l:a_mlP,T*)kv_f_p,T,]r_D_]._ l _r4
I
I
Use each receptacle to operate 120Volt AC, single-phase,
60 Hz electrical loadsrequiring up to 2,400 watts (2.4 kW)
at 20Amps of current. Use cord sets that are rated for
125Volt AC loads at 20 Amps (or greater).
_CAUTION!These outlets are rated at 120Volt
20 Amp each (up to 80 Amps).The generator isonly
rated for up to 45.8Amps. Powering loadsthat
exceed the wattage/amperagecapacity of the
generator can damageit or cause serious injuries.
COLD WEATH ER
OPERATION
Under certain weather conditions (temperatures below
40°F [4°C] and a high dew point), your generator may
experience icingof the carburetor and/or the crankcase
breather system.
Build a structure that wilt enclose three sides and the top
of the generator:
•Make sure entire muffler-side of generator is exposed.
Note that your generator may appear different from that
shown in Figure9.
• Ensure a minimum of two feet clearance between open
side of box and nearest object.
• Face exposed end away from wind and elements.
• Enclosure should hold enough heat created by the
generator to prevent problems.
_AUTION! NEVER run unit indoors. DO NOT
enclose generator any more than shown. Remove
generator from shelter when temperature is above
40°F [4°C].
I9

DON'T OVERLOAD YOUR
G EN ERATO R
Capacity
You must make sure your generator cansupply enough
rated (running) and surge (starting) watts for the itemsyou
will power at the sametime. Follow these simple steps:
I. Select the itemsyou wilt power at the same time.
2. Total the rated (running) watts of these items.Thisis
the amount of power your generator must produce to
keep your itemsrunning. SeeFigure I0.
3. Estimate how many surge (starting) watts you wilt
need.Surge wattage isthe short burst of power
needed to start electric motor-driven tools or
appliancessuch asa circular saw or refrigerator.
Becausenot all motors start at the sametime, total
surge watts can be estimated by addingonly the
item(s)with the highest additional surge watts to the
total rated watts from step 2.
Example:
Tool or Appliance
Window Air
Conditioner
Refrigerator
Deep Freezer
Television
Light(75 Watts)
Rated (Running)
Watts
1200
800
500
500
75
3075 Total
Running Watts
Total Rated (Running)Watts = 3075
Highest Additional SurgeWatts = 1800
Total Generator Output Required = 4875
Additional Surge
(Starting) Watts
1800
1600
500
1800 Highest
SurgeWatts
Power Management
To prolong the life of your generator and attached devices,
it is important to take care when addingelectrical loads to
your generator.There should be nothing connected to the
generator outlets before starting it's engine.The correct
and safeway to managegenerator power is to sequentially
add loads asfollows:
I. With nothing connected to the generator, start the
engine asdescribed in this manual.
2. Plugin and turn on the first load,preferably the largest
load you have.
3. Permit the generator output to stabilize (engine runs
smoothly and attached device operates properly.
4. Plug in and turn on the next load.
5. Again,permit the generator to stabilize.
6. Repeat steps 4 and 5 for each additional load.
NEVER add more loads than the generator capacity.Take
specialcare to consider surgeloads in generator capacity,
asdescribed above.
Tool or Appliance
Essentials
Light Bulb - 75 watt
Deep Freezer
SumpPump
Refrigerator/Freezer - 18Cu. Ft.
Water Well Pump - I/3 HP
Heating/Cooling
Window AC - I0,000 BTU
Window Fan
FurnaceFanBlower - 112HP
Kitchen
Microwave Oven - 1000Watt
Coffee Maker
Electric Stove - SingleElement
Hot Plate
Family Room
DVD/CD Player
VCR
Stereo Receiver
Color Television - 27"
Personal Computer w/I 7" monitor
Other
SecuritySystem
AM/FM Clock Radio
GarageDoor Opener - 1/2 HP
Electric Water Heater - 40 Gallon
DIY/Job Site
Quartz Halogen Work Light
Airless Sprayer - I/3 HP
Reciprocating Saw
Electric Drill - 1/2 HP
Circular Saw- 7 I/4"
Miter Saw- I0"
Table Planer - 6"
Table Saw/RadialArm Saw- I0"
Air Compressor - I-I/2 HP
Rated*
(Running)
Watts
75
500
8O0
8O0
1000
12O0
3OO
8O0
1000
1500
1500
25O0
Additional
Surge
(Starting)
Watts
500
1200
1600
20O0
1800
6O0
1300
100
100
450
5o0
8o0
18o
3O0
480 520
40O0
1000
600 1200
960 960
1000 1000
1500 1500
1800 1800
1800 1800
2000 2000
2500 2500
*Wattages listed are approximate only. Check toot or
appliance for actual wattage.
/I0

SPECIFICATIONS
Maximum SurgeWatts ................. 8,500 watts
Continuous Wattage Capacity ........... 5,500 watts
Power Factor .............................. 1.0
Rated Maximum Continuous AC Load Current:
At 120 Volts ....................... 45.8 Amps
At 240 Volts ....................... 22.9 Amps
Phase ................................. I-phase
Rated Frequency ....................... 60 Hertz
Fuel Tank Capacity ................... 5 U.S.gallons
Shipping Weight ......................... 163 Ibs.
GENERAL MAINTENANCE
RECOMMENDATIONS
The Owner/Operator is responsible for making sure that
all periodic maintenance tasks are completed on atimely
basis;that all discrepancies are corrected; and that the unit
is kept clean and properly stored. NEVER operate a
damaged or defective generator.
Engine Maintenance
See engine owner's manual for instructions.
If you need service for your engine, you need to determine
the engine identification number.To do so, remove the
rocker arm cover hood, item number 55 shown on
page 16, by removing the four nuts and washers holding it
in place.The engine model-type-trim number is stamped on
the side of the inner cover attached to the engine. Have
this number in hand when you call the engine service
center for assistance.
AAUTION! Avoid prolonged or repeated skincontact with used motor oil. Used motor oil has
been shown to causeskin cancer in certain
laboratory animals.Thoroughly wash exposed areas
with soapand water.
KEEPOUT OF REACH OF CHILDREN. DON'T
POLLUTE.CONSERVE RESOURCES.RETURN
USED OIL TO COLLECTION CENTERS.
Generator Maintenance
Generator maintenance consists of keeping the unit clean
and dry. Operate and store the unit in a clean dry
environment where it will not be exposed to excessive
dust, dirt, moisture or any corrosive vapors. Cooling air
slots in the generator must not become clogged with snow,
leaves or any other foreign material.
NOTE: DO NOT use a garden hose to clean generator.
Water can enter engine fuel system and cause problems. In
addition, if water enters generator through cooling air slots,
some of the water wilt be retained in voids and cracks of
the rotor and stator winding insulation.Water and dirt
buildup on the generator internal windings will eventually
decrease the insulation resistance of these windings.
To Clean the Generator
AAUTION! NEVER insertany object or tool
through the air cooling slots, even ifthe engine is
not running.
•Use a damp cloth to wipe exterior surfaces clean.
• A soft bristle brush may be used to loosen caked on dirt
or oil.
• A vacuum cleaner may be used to pick up loose dirt and
debris.
• Low pressure air (not to exceed 25 psi) may be used to
blow awaydirt. Inspect cooling air slots and opening on
generator.These openings must be kept clean and
unobstructed.
/II

STO RAG E
The generator should be started at least once every seven
claysand allowed to run at least 30 minutes. If this cannot
be done and you must store the unit for more than
30 days,usethe following guidelinesto prepare it for
storage.
Generator Storage
•Clean the generator asoutlined in"To Clean the
Generator"
• Check that cooling air slots and openings on generator
are open and unobstructed.
_AUTION! Storage covers canbe flammable.
DO NOT place a storage cover over a hot
generator. Let the unit coot for a sufficient time
before placingthe cover on the unit.
Engine Storage
See engine owner's manualfor instructions.
Other Storage Tips
• To prevent gum from forming in fuel system or on
essential carburetor parts, add fuel stabilizer into fuel
tank and fill with fresh gasoline. Run the unit for several
minutes to circulate the additive through the carburetor.
The unit and fuel can then be stored for up to
24 months. Fuel stabilizer can be purchased locally.
• DO NOT store gasoline from one season to another
unless it has been treated as described above.
• Replace fuel container if it starts to rust. Rust and/or dirt
in fuel can cause problems if it's used with this unit.
• Store unit in a clean and dry area.
I12

TROUBLESHOOTING
Problem
Engine is running, but
no AC output is
available.
Engine runs good but
bogs clown when
loads are connected.
Engine will not start;
or starts and runs
rough.
Cause
I. Circuit breaker isopen.
2. Poor connection or defective cord set.
3. Connected device isbad.
4. Fault ingenerator.
I. Short circuit in a connected load.
2. Generator is overloaded.
3. Enginespeed istoo slow.
4. Shorted generator circuit.
I. Rocker switch set to "Off'.
2. Low oil level.
3. Dirty air cleaner.
4. Out of gasoline.
5. Stalegasoline.
6. Sparkplug wire not connected to
spark plug.
7. Badspark plug.
8. Water in gasoline.
9. Overchoking.
10. Excessivelyrich fuel mixture.
I I. Intake valve stuck open or closed.
12. Enginehaslostcompression.
Solution
I. Resetcircuit breaker.
2. Check and repair.
3. Connect another device that is ingood
condition.
4. Contact Generac service facility.
I. Disconnect shorted electrical load.
2. See"Don't Overload the Generator" on
page I0.
3. Contact Briggsservice facility.
4. Contact Generac service facility.
I. Setswitch to "On".
2. Fill crankcaseto proper level.
3. Cleanor replace air cleaner.
4. Fillfuel tank.
5. Drain gastank and fill with fresh fuel.
6. Connect wire to spark plug.
7. Replacespark plug.
8. Drain gastank; fill with fresh fuel.
9. Setchoke to "Off' position.
10. Contact Briggsservice facility.
I I. Contact Briggsservice facility.
12. Contact Briggsservice facility.
Engine shuts down I. Out of gasoline. I. Fill fuel tank.
during operation. 2. Fault in engine. 2. Contact Briggs service facility.
I. Load istoo high. See "Don't Overload the Generator" on
page IO.
Engine lacks power. 2. Dirty air filter. Replace air filter.
3. Engine needs to be serviced. Contact Briggs service facility.
I. Choke is opened too soon.
Engine "hunts" or
falters. 2. Carburetor is running too rich or too
lean.
I.
2.
3.
I.
2.
Move choke to halfway position till engine
runs smoothly.
Contact Briggs service facility.
/13

SCHEMATIC
(i) EXCITATIDN (4)
FIELD
BLUE RED BLACK GRAY
BLUE
(11)
cS)
RED BLACK
(22) (33) GRAY (44)
BLUE
(11A1
(22)
T
RED
(22)
(0)
RED
(22)
BLUE
(IIA)
BLUE
(I1A)
120V/20A
sc
BLUE
(I1A)
12B/240V/30A
(221
GRAY
(44A)
/14

WIRING DIAGRAM
CIRCUIT
BREAKER 1
120/240V
30A
CIRCUIT
BREAKER 2
llA
11A IIA
120V
20A
11 llA
22 11A
11A
33 0
22
WARNZNG!
TAB HUST NOT SE BROKEN
÷ NBTE: PBSITIVE BRUSH IS CLBSEST TB BEARING
BLACK
(33)
1
22
/
RED 12)
(B)
CUSTOHER
OROUND LUO
I15

2- _rs
EXPLODED VIEW
43\\
57
44
\\ \\
56
58
- MAIN UNIT
45 _40
_39
7O
71
/
#1
42
900
\\9\
34\
26\\
68
67
\
8\
11
\
49
\,36
52
4
10
37
18
66
15\ \
22
31
21
/1,5

2 ¸ _r3
PARTS LIST - MAIN UNIT
Item Part # Qty Description
I BI89444GS I CRADLE
2 70642GS 4 MOUNT, Vibration
3 76222GS 3 SCREW
4 190220GS I HOUSING, EngineAdapter
8 96796GS I WASHER
9 189186GS I DECAL, Cover,Air Cleaner
10 190274BGS 4 SCREW
II 187365FGS I SCREW
14 189009GS I BRACKET,Muffler
15 188551GS I GASKET,Exhaust
16 66476GS 2 SCREW,w/LockWasher
17 189008GS I MUFFLER
18 60706GS 2 SCREW
19 83083GS I SCREEN,SparkArrest
21 67989GS II NUT
22 20566GS I DECAL, 1-800#
24 JI89011GS I SHIELD,Heat
26 74908GS 4 SCREW
31 77816GS I DECAL, Hot Muffler
34 186347GS I COVER, Bearing Carrier
35 23762GS I WASHER
36 86494GS I SCREW,Wing
37 B2153GS 4 SCREW
39 188973GS 4 GROMMET,Tank
40 78831CGS 4 SCREW
41 80270GS I VALVE,Tank
42 78299GS I BUSHING, PlasticTank
43 85134GS I CAP,Fuel Gauge
44 189022GS I ASSY,Tank,Fuel
(includes Items 41 & 42)
Item Part #
45 189235GS
46 22097GS
47 22127GS
48 14353621GS
49 26850GS
50 B4986GS
51 92982GS
52 189153GS
54 BB3061GS
55 187330GS
56 189025GS
57 188333GS
58 190355GS
59 189164GS
60 275092
61 189439GS
62 73054GS
63 43438GS
66 45771GS
67 43107GS
68 22129GS
69 190442GS
70 189826GS
71 48031CGS
72 70644GS
73 86292GS
900 NSP
Qty Description
I DECAL, Start Instructions
4 WASHER,Lock
4 NUT
WIRE, Ground
WASHER
DECAL, Ground, Green
DECAL, Danger
DECAL, Quick Ref.
BOTTLE,Oil
HOOD, Rocker Arm Cover
DECAL, Panel,Side
DECAL, GasFill
ASSY,Control Panel(seepage 19)
4 NUT
I MANUAL, Engine
I MANUAL, Owners
I DECAL, Shut-Off, Fuel
I PLUG, 250V,30A
4 NUT
4 SCREW
6 WASHER,Lock
I ASSY,Alternator (see page20)
I HOSE,Fuel,Formed
2 CLAMP,Hose, Band
2 SCREW
I SCREW
I ENGINE
/17

2¸_r3
EXPLODEDVIEWAND PARTS LIST-WHEEL KIT
1\\\\
S
Item Part # Qty Description
I 189715GS IASSY,Handle
2 BI764GS I LEG,Mounting
3 52858GS 4 NUT, Lock
4 39287GS 2 SCREW
5 191267HGS I AXLE
6 B4966GS 2 WHEEL
7 191265GS 2 E_RING
8 22247GS 2 WASHER
9 42907GS 2 SCREW
/18

2 ¸ _r3
EXPLODED VIEW AND PARTS LIST- CONTROL PANEL
'\\\\\
6\\\\\
\
\\ \\\ j
\
16
\\\
\\\\
Item Part #
I 188914GS
2 188889GS
3 189167GS
4 189182GS
5 189166GS
6 68759GS
7 189165GS
8 84198GS
9 75207GS
10 43437GS
II 189164GS
12 84543CGS
13 93857GS
14 188890GS
15 82308GS
16 22694GS
Qty Description
I COVER, Lid,Controt Panel
I CONTROL PANEL,Compact
2 CLIP,Pin Retainer
2 SPRING,Hinge
2 PIN, Hinge
2 OUTLET, 120V,20A
4 NUT, Push
2 CAP,Circuit Breaker
2 BREAKER,Circuit
IOUTLET, 120/240V Locking, 30A
2 NUT, Push
2 SCREW
IBAR, Retaining
ICOVER, Back
6 SCREW
IHSNG, Receptacle
/19

2 ¸ _r3
EXPLOD ED VI EW AND PARTS LIST - ALTERNATOR
Item
I
2
3
4
5
6
7
8
9
10
II
12
13
\\10
Part #
186059GS
190032GS
190079AGS
186060GS
86308HGS
91825GS
66849GS
22694GS
81917GS
19105lAGS
74908GS
23762GS
190356GS
\\\\\\\2
9
Qty Description
I ADAPTER, Mount
I ASSY,ROTOR
I ASSY,STATOR
I RBC,with O-Ring (p/n 189197GS)
4 SCREW
I ASSY,Holder, Rectifier/Brush
2 SCREW
I RECEPTACLE,6 pin
2 PIN,Roll
I ASSY,WIRE
I SCREW
I WASHER, Shakeproof
I HARNESS,Wire
\1
/20