Generac Portable Products 1576-0 User manual

GEN RAC °]
Portable Products
Portable Generator Owner's Manual
Model No. 1576-0 (3,600 Watt AC Generator) Manual No. 188373 Revision0 (5/8/2001)
Visit our Generac website: www.generac-portables.com
A This isthe safety alert symbol. It is used to alert you to potential personal injury hazards.Obey all safety messages
that follow this symbol to avoid possible injury or death.

Generac Portable Products 3,600 Watt Generator
EQUIPMENT
DESCRIPTION
The generator isan engine-driven, revolving field,
alternating current (AC) generator. It was designedto
supply electrical power for operating compatible electrical
lighting, appliance,tool and motor loads.This manual
contains information for a generator that operates
120and/or 240 Volt, singlephase,60 Hz devicesthat
require up to 3,600 watts (3.6 kW) of power that pull up
to 30.0 Amps at 120Volts or 15.0Amps at 240 Volts.
CAUTION! Do Not exceed the generator's
wattage/amperagecapacity.Add up the rated watts of all
devicesyou are connecting to generator receptacles at one
time. This total should not be greater than 3,600watts.
See"Don't Overload the Generator" on page8.
The 3,600 watt portable generator hasthe following
features:
•120/240Volt, 20 Amp locking receptacle.
• 120Volt, 20 Amp duplex receptacle.
• Low Oil Shutdown: Automatically shuts down the engine
if oil drops below safe operation level.
• 4 gallon overhead fuel tank.
• The generator's revolving field isdriven at about
3,600 rpm by a Briggsand Stratton 6.5 h.p. engine.
_, CAUTION! Do Not tamper with engine
governed speed. High operating speedsare
dangerous and increase risk of personal injury or
damageto equipment. The generator supplies
correct rated frequency and voltage only when
running at proper governed speed. Incorrect
frequency and/or voltage can damagesome
connected electrical loads.Operating at excessively
low speeds imposesa heavy load at such reduced
speeds,when adequate engine power isnot
available,and mayshorten engine life.
The EmissionControl System for this generator is
warranted for standards set by the Environmental
Protection Agency. For warranty information refer to the
engine owner's manual.
SAFETY RULES
This generator set was designed and manufactured for
specific applications. Do Not attempt to modify the unit
or useit for anyapplication it was not designed for. If you
haveanyquestions about your generator's application, ask
your dealer/distributor or consult the factory.
The manufacturer could not possibly anticipate every
circumstance that might involve a hazard. For that reason
warnings in the manual and warnings on tags or decals
affixed to the unit are not all-inclusive. If you intend to
handle, operate or service the unit by a procedure or
method not specifically recommended by the manufacturer,
first make sure that such a procedure or method will not
render this equipment unsafeor pose a threat to you and
others.
Read this manual carefully and become familiar
with your generator set. Know its applications, its
limitations and any hazards involved.
_ARNING! You must isolatethe generator
from the electric utility by opening the electrical
system'smain circuit breaker or main switch if this
unit isusedfor backup power. Failure to isolate
the generator from the power utility may
result in injury or death to electric utility
workers and damage to the generator due to
a backfeed of electrical energy. Whenever unit is
providing backup power, the electric utility must be
notified.
_IL WARNING! Generator exhaust gases
contain DEADLY carbon monoxide gas.
Carbon monoxide, if breathed in sufficient
concentrations, can cause unconsciousness or
death. Operate this equipment outdoors where
adequate ventilation is available.
/2

Generac Portable Products 3,600 Watt Generator
• The generator produces a very powerful voltage that can
causeserious injuryor death by electrocution. Never
touch bare wires or receptacles. Never permit a child
or anyunqualified person to operate the generator.
•Never handle any kind of electrical cord or device while
standing in water, while barefoot or while hands or feet
are wet Death or serious injuryfrom electrocution may
result.
• Use a ground fault circuit interrupter (GFCI) in anydamp
or highly conductive area (such as metal decking or steel
work).
•Never useworn, bare, frayed or otherwise damaged
electrical cords with the generator. Death, serious injury
and property damagefrom electrical shock may result.
•Gasoline is highly FLAMMABLE and its vapors
are EXPLOSIVE. Never allow smoking, open
flames, sparks or heat in the vicinity while
handling gasoline. Avoid spillinggasoline on a hot
engine.Comply with all laws regulating storage and
handling of gasoline.
•Do Not overfitl the fuel tank. Always allow room for
fuel expansion. If tank is overfilled, fuel can overflow
onto ahot engine and cause a FIRE or an
EXPLOSION.
•Never store a generator with fuel in the tank where
gasolinevaporsmight reach an open flame, spark or pilot
light(as on a furnace, water heater, clothes dryer). FIRE
or an EXPLOSION may result.
• The unitrequires an adequateflow of cooling air for its
continued proper operation. Never operate the unit
insideanyroom or enclosure where the free flow of
cooling air intoand out of the unit might be obstructed.
Allow at least2 feet of clearanceon all sides of generator,
evenwhile operating unitoutdoors, or you could damage
the unit
•Never start, or stop the unitwith electrical loads
connected to receptacles with the connected devices
turned ON. Start the engine and let it stabilize before
connecting anyelectrical loads.Disconnect all electrical
loadsbefore shutting down the generator.
•Do Not insertanyobject through cooling slots of the
engine.You could damagethe unit or injureyourself.
•Never operate the generator:
in rain; in any enclosedcompartment;when connected
electricaldevicesoverheat; if electrical output islost;if
engine or generator sparks; ifflame or smoke is
observed while unit isrunning; ifunit vibrates
excessively.
GROUNDING THE
G EN ERATO R
The National ElectricCode requires the frame and
external electrically conductiveparts of the generator be
properly connected to approved earth ground. Local
electrical codes may also require proper grounding of the
unit For this purpose, a grounding wing nut (Figure I) is
provided on the cradle.
Generally, connecting a No. 12AWG (American Wire
Gauge) stranded copper wire to the grounding wing nut
and to an earth-driven copper or brassgrounding rod
(electrode) provides adequate protection against electrical
shock. However, localcodes may vary widely. Consult with
alocalelectrician for grounding requirements in your area.
Be sure to keep the ground wire attached while you
connect the electrode.
Properly grounding the generator helps prevent electrical
shock ifground fault conditions exists in the generator or
in connected electrical devices. Proper grounding also helps
dissipate static electricity, which often builds up in
ungrounded devices.
/3

GeneracPortableProducts3,600WattGenerator
KNOW YOUR GENERATOR
Read this owner's manual and safety rules before operating your generator.
Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and
adjustments. Save this manual for future reference.
FuelCap
FuelTank
Recoil Starter
120/240Volt AC,
20 Amp Receptacle Air Cleaner
120 Volt AC, 20 Amp
Duplex Receptacle
Circuit Breakers (AC) Grounding Wing Nut
120 Volt AC, 20 Amp Duplex Receptacle -- May be
used to supply electrical power for the operation of
120 Volt AC, 20 Amp, single phase, 60 Hz electrical
lighting, appliance, tool and motor loads.
120/240 Volt AC, 20 Amp Receptacle -- May be used
to supply electrical power for the operation of 120 and/or
240 Volt AC, 20 Amp, single phase, 60 Hz electrical
lighting, appliance, tool and motor loads.
Air Cleaner -- Uses a dry type filter element and foam pre-
cleaner to limit the amount of dirt and dust that gets in the
engine.
Circuit Breakers (AC) -- Each receptacle is provided
with a push-to-reset circuit breaker to protect the
generator against electrical overload.
Fuel Cap -- Fill tank with regular unleaded gasoline here,
Fuel Tank -- Capacity of 4 U.S. gallons.
Grounding Wing Nut -- Provides a tie-point for
connecting the generator frame to earth ground.
Oil Drain -- Drain engine oil here.
Recoil Starter -- Use for starting the engine manually.
/4

Generac Portable Products 3,600 Watt Generator
CARTON CONTENTS
Check all contents. Review"Cold Weather Operation" on
page7. Shippedwith your generator are:
• Main unit
• Engineand generator owner's manuals
• Locking 20 Amp plug
BEFORE STARTING THE
ENGINE
Add Engine Oil
• Make sure unit ison a level surface.
• Follow the oit recommendations and oil fill instructions
given in the engine owner's manual.
CAUTION! Any attempt to crank or start the engine
before it hasbeen properly serviced with the
recommended oil results in an engine failure.
NOTE: The generator's revolving field rides on a
pre-lubricated and sealedball bearing that requires no
additional lubrication for the life of the bearing.
Add Gasoline
_WARNING! Never fillfuel tank indoors.Never
fillfuel tank when engine is running or hot. Do Not
light a cigarette or smoke when filling the fuel tank.
_WARNING! Do Not overfill the fuel tank.
Always leaveroom for expansion.
•Use regular UNLEADED gasoline in the generator.
Do Not use premium gasoline. Do Not mix oil with
gasoline. Do Not overfill the gas tank.
• Clean area around fuel fill cap; remove cap.
• Fitl fuel tank with clean, fresh, unleaded gasoline. Be
careful not to overfill. Allow 1.5" of tank space for fuel
expansion, as shown in Figure 2.
Tank
Fuel
• Install fuel capand wipe upany spilled gasoline.
IMPORTANT: It isimportantto prevent gum deposits
from forming in essentialfuel system parts such asthe
carburetor, fuel filter, fuel hose or tank during storage.
Also, experience indicatesthat alcohol-blended fuels
(called gasohol, ethanol or methanol) can attract moisture,
which leadsto separation and formation of acids during
storage. Acidic gascan damagethe fuel system of an engine
while in storage. To avoid engine problems, the fuel system
should be emptied before storage of 30 daysor longer.See
"Storage" on page 10.Never use engine or carburetor
cleaner products in the fuel tank or permanent damage
may occur.
IMPORTANT: When running your unitin cold weather
be sure to shelter the unit from the wind.
/5

GeneracPortableProducts3,600WattGenerator
OPERATING THE
GENERATOR
_CAUTION! Never start or stop unitwithelectrical loads connected AND with the connected
devicesturned ON.
Starting the Engine
Disconnect all electrical loadsfrom the generator. Use the
following start instructionsteps by numerical order:
I. Turn the fuel valve to the "On" position (Figure 3).
FuelValve isshown
in the On position
2. Placethe choke lever in the "Choke" position
(Figure4).
3. Set the rocker switch to "On" position (Figure 5).
in On i
4. Grasp the recoil handle and pull slowly until slight
resistance isfelt Then pull rapidly to start engine.
5. Move choke leverto "Run" position a short distance
at a time over several seconds in warm weather or
minutes in cold weather. Let engine run smoothly
before each change.Operate with choke in "Run"
position.
NOTE: If engine still fails to start after 3 pulls, check for
proper oil level in crankcase.This unit isequipped with a
Low Oil Shutdown System.Seeengine manual.
Refer to the engine owner's manual for complete
starting instructions.
Connecting Electrical Loads
• Let engine stabilize and warm up for a few minutes after
starting.
• Plug in and turn on the desired 120and/or 240 Volt AC,
singlephase, 60 Hz electrical loads.
•Do Not connect 240 Volt loadsto the 120Volt duplex
receptacles.
•Do Not connect 3-phase loads to the generator.
•Do Not connect 50 Hz loadsto the generator.
•DO NOT OVERLOAD THE GENERATOR. See
"Don't Overload the Generator" on page8.
Stopping the Engine
• Unplug all electrical loadsfrom generator panel
receptacles. Never start or stop engine with electrical
devices pluggedin and turned ON.
•Let engine run at no-toad for several minutes to stabilize
the internaltemperatures of engine and generator.
• Move rocker switch to "Off" position.
• Move the fuel valve to the "Off" position.
Cold Weather Operation
Under certain weather conditions (temperatures below
40°F [4°C] and a high dew point), your Generac generator
may experience problems.
In an emergency, usethe original shipping box asa
temporary shelter:
• Cut off all flaps.
• Cut out one of the long sides of the box to expose
exhaust side of unit. Ensurea minimum of two feet
clearance between open side of box and nearest object.
mm_m 6

GeneracPortableProducts3,600WattGenerator
• Cutappropriateslotstoaccessreceptaclesofunit.
• Startunit,thenplaceboxoverit.
CAUTION! Remove shelter when temperature isabove
40°F [4°C].
For a more permanent shelter, build a structure that will
enclose three sidesand the top of the generator.
• Make sure entire muffler-side of generator is exposed, as
shown in Figure 6.
Windj
NOTE: A typical unitis shown here, your unit will differ in
appearance.
• Ensurea minimum of two feet clearance between open
side of box and nearest object
• Faceexposed end away from wind and elements.
• Enclosure should hold enough heat created by the
generator to prevent problems.
RECEPTACLES
This generator is equipped with the following receptacles:
120 Volt AC, 20 Amp Duplex
Receptacle
This receptacle (Figure7) isprotected against overload by
a push-to-reset circuit breaker.
Use each receptacle to operate 120Volt AC, single-phase,
60 Hz electrical loads requiring up to 2,400 watts (2.4 kW)
at 20 Amps of current Use cord sets that are rated for
125Volts at 20 Amps (or greater).
120/240 Volt AC, 20 Amp Locking
Receptacle
Use a NEMA LI4-20 plug with this receptacle. Connect a
4-wire cord set rated for 250 Volts AC at 20 Amps (or
greater) (Figure8). You can usethe same4-wire cord if
you plan to run a 120Volt load.
4-Wire Cord Set
This receptacle powers 120/240Volt AC, 60 Hz, single
phaseloads requiring up to 3,600 watts of power at
20 Amps for 120Volts or 3,600 watts of power (3.6kW) at
15.0Amps for 240 Volts. The outlet is protected by a
push-to-reset circuit breaker.
_IL CAUTION! Although this outlet statesit hasa
120/240Volt 20 Amp rating (up to 4,800watts),the
generator isonly rated for 3,600watts. Powering
loadsthat exceedthe wattage/amperagecapacityof
the generator can damageit or causeserious injuries.
/7

Generac Portable Products 3,600 Watt Generator
DON'T OVERLOAD THE
GENERATOR
Overloading a generator in excess of itsrated wattage
capacity can result in damageto generator and to
connected electrical devices. Observe the following, to
prevent overloading the unit:
•Add up the total wattage of all electrical devicesto be
connected at one time. This total should NOT be
greater than the generator's wattage capacity.
• The rated wattage of lights can be taken from light bulbs.
The rated wattage of tools, appliancesand motors can
usually be found on a data plate or decal affixed to the
device.
• Ifthe appliance, tool or motor does not give wattage,
multiply 120Volts times ampere rating to determine
watts (volts x amps = watts).
• Some electric motors, such as induction types, require
about three times more watts of power for starting than
for running. This surge of power lasts for only a few
seconds when starting such motors. Be sure you allow
for this high starting wattage when selecting electrical
devices to connect to your generator. First figure the
watts needed to start the largestmotor. Add to that
figure the running watts of all other connected loads.
• A Wattage Reference Guide (Figure I0) is provided to
help you determine how many items the generator can
operate at one time.
Recreational/Home Uses
Tool/Appliance .................................................... Watts
AM/FM clock radio .....................................................................50
Lightbulb....................................................................................100
Fan................................................................................................200
20" color TV..............................................................................400
*Deep freezer............................................................................500
Personalcomputer and 15"monitor ...................................800
*1/3 hp furnace fan blower .....................................................800
Microwave oven ........................................................................ 800
*18 cu ft refrigerator ...............................................................800
Sumppump..............................................................................1000
Electric skillet..........................................................................1250
*Y2hp water well pump........................................................1400
*12,000Btu window air conditioner .................................1400
Spaceheater............................................................................1800
Electric water heater.............................................................4000
Professional/Contractor Uses
Tool/Appliance .................................................... Watts
*1/3 hp airless sprayer .............................................................600
3/8" hammer drill .....................................................................600
Variable speed Sawzalt® ..........................................................960
V2"power drill .........................................................................1000
Quartz-halogen work light...................................................1000
Belt sander ...............................................................................1200
7 ¼" circular saw ...................................................................1500
7 ¼" worm drive saw............................................................1600
* I/2 hp air compressor ........................................................1800
*10" power miter saw ...........................................................1800
6" bench grinder .....................................................................1800
*6" table planer .......................................................................1800
* I 0" table/radial arm saw .....................................................2000
Wire feed welder ...................................................................2400
* allow 3 times listed watts for starting this device
/8

Generac Portable Products 3,600 Watt Generator
NOTES
/9

Generac Portable Products 3,600 Watt Generator
SPECIFICATIONS
Maximum Surge Watts ............... 4,200 Watts
Continuous Wattage Capacity ......... 3,600 Watts
Power Factor .............................. 1.0
Rated Maximum Continuous Load Current
At 120 Volts ...................... 30.0 Amps
At 240 Volts ...................... 15.0 Amps
Phase ................................ I-phase
Rated Frequency ...................... 60 Hertz
MAINTENANCE
RECOMMENDATIONS
The Owner/Operator is responsible for making sure that
alt periodic maintenance tasks are completed on atimely
basis;that all discrepancies are corrected; and that the unit
is kept clean and properly stored. Never operate a
damaged or defective generator.
Engine Maintenance
See engine owner's manualfor instructions.
_IL AUTION! Avoid prolonged or repeated skincontact with usedmotor oil. Used motor oil has
been shown to cause skin cancer in certain
laboratory animals.Thoroughly wash exposed areas
with soap and water.
KEEPOUT OF REACH OF CHILDREN. DON'T
POLLUTE. CONSERVERESOURCES.RETURN
USED OIL TO COLLECTION CENTERS.
Generator Maintenance
Generator maintenance consists of keeping the unit clean
and dry. Operate and store the unit in a clean dry
environment where it will not be exposed to excessive
dust, dirt, moisture or any corrosive vapors. Cooling air
slots in the generator must not become clogged with snow,
leaves or any other foreign material.
NOTE: Do Not use a garden hose to clean the generator.
Water can enter engine fuel system and cause problems. In
addition, if water enters generator through cooling air
slots, some of the water will be retained in voids and
cracks of the rotor and stator winding insulation. Water
and dirt buildup on the generator internal windings will
eventually decrease the insulation resistance of these
windings.
To Clean the Generator
• Use a damp cloth to wipe exterior surfaces clean.
• Soft, bristle brush may be used to loosen caked on dirt
or oil.
• A vacuum cleaner may be used to pick up loose dirt and
debris.
• Low pressure air (not to exceed 25 psi) may be used to
blow away dirt. Inspect cooling air slots and opening on
generator. These openings must be kept clean and
unobstructed.
STORAG E
The unit should be started at least once every seven days
and allowed to run at least 30 minutes. If this cannot be
done and you must store the unit for more than 30 days,
use the following guidelines to prepare it for storage.
Generator Storage
• Clean the generator asoutlined in "To Clean the
Generator" on this page.
• Check that cooling air slots and openingson generator
are open and unobstructed.
_CAUTION! Storage covers can be flammable.
Do Not placea storage cover over a hot
generator. Let the unit cool for a sufficient time
before placingthe cover on the unit.
Engine Storage
See engine owner's manual for instructions.
Other Storage Tips
•Do Not store gasoline from one season to another.
• Replace your gasoline can if it starts to rust. Rust and/or
dirt in a gasoline can cause problems when you use that
fuel with this unit.
• Store in clean and dry area.
/10

Generac Portable Products 3,600 Watt Generator
NOTES
iII

Generac Portable Products 3,600 Watt Generator
TROUBLESHOOTING
Problem
Engine is running, but
no AC output is
available.
Engine runs good but
bogs clown when
loads are connected.
Engine will not start;
or starts and runs
rough.
Cause
I. Circuit breaker isopen.
2. Poor connection or defective cord set.
3. Connected device isbad.
4. Fault in generator.
I. Short circuit in a connected load.
2. Generator is overloaded.
3. Engine speed istoo slow.
4. Shorted generator circuit.
I. Rocker switch set to "Off'.
2. Low oil level.
3. Dirty air cleaner.
4. Out of gasoline.
5. Stalegasoline.
6. Sparkplug wire not connected to
spark plug.
7. Badspark plug,
8. Water in gasoline.
9. Overchoking.
10. Excessivelyrich fuel mixture.
I I. Intake valve stuck open or closed.
12. Enginehaslostcompression.
Solution
I. Resetcircuitbreaker.
2. Check and repair.
3. Connect another device that isingood
condition.
4. Contact Generac servicefacility.
I. Disconnectshorted electrical load.
2. See"Don't Overload the Generator" on
page8.
3. Contact Briggsservice facility.
4. Contact Generac servicefacility.
I. Setswitch to "On".
2. Fill crankcaseto proper level.
3. Cleanor replace air cleaner.
4. Fillfuel tank.
5. Drain gastank and fill with fresh fuel.
6. Connect wire to spark plug.
7. Replacespark plug.
8. Drain gastank; fill with fresh fuel.
9. Setchoke to "Off' position.
10. Contact Briggsservice facility.
I I. Contact Briggsservice facility.
12. Contact Briggsservice facility.
Engine shuts down I. Out of gasoline. I. Fill fuel tank.
during operation. 2. Fault in engine. 2. Contact Briggs service facility.
I. Load istoo high.
Engine lacks power. 2. Dirty air filter.
3. Engine needs to be serviced.
I. Choke is opened too soon.
Engine "hunts" or
falters. 2. Carburetor is running too rich or too
lean.
I.
2.
3.
I.
2.
See "Don't Overload the Generator" on
page 8.
Replace air filter.
Contact Briggs service facility.
Move choke to halfway position till engine
runs smoothly.
Contact Briggs service facility.
/12

Generac Portable Products 3,600 Watt Generator
NOTES
/13

GeneracPortableProducts3,600WattGenerator
/
I
SCHEMATIC DIAGRAM
BLUE
BRIDGE
RECTIFIER
RED
BLUE
(11)
20A _ -"_
C.B.
POWER POWER
RED
GRAY
15A
C.B.
_(11A)
BLUE
(11A) 120J240 VAC
2OA
GRAY
(44A)
/14

Generac Portable Products 3,600 Watt Generator B
WIRING DIAGRAM
15A
C.B.
GRAY
GRAY
2OA
C.B.
BLUE
(11)
RED
JE
120V
20A
TO
SCREW ON
PANEL
GRN
(0)_
RED
BLUE
GRAY
/
CAUTION!!!
OUTLET TAB MUST BE
BROKEN OFF IF OUTLET
IS REPLACED. BLUE
RED
BLUE
REB
BRUSHES
F
120/240V
20A
BLUE
NOTE:
*POSITIVE BRUSH CLOSEST TO BEARING
/15

GeneracPortableProducts3,600WattGenerator
EXPLODED VIEW - HAIN UNIT
41 42
DETAIL " X "
12
\\\\
15
/
18
11
22___
45
35
9
10
27
25
24
23
5
6
4\\\
52
51
22
DETAIL "Y"
_54
/16

Generac Portable Products 3,600 Watt Generator
PARTS LIST- MAIN UNIT
Item Part #
1AI88300
2 85651
3 NSP
4 66365
5 86307
6 188075
7 65791
8 96796
9 24823
l0 91832
11 66825B
12 67022
13 86308
14 66849A
15 65795
16 95003A
17 188552
18 74908
19 84409
20 91825
21 66849
22 67989
23 B4986
24 77816
25 85652
26 84242
27 81917
28 36781
Qty
4
I
I
2
7
I
I
2
2
I
2
Description Item Part #
CRADLE 29 83083
MOUNT, Vibration 30 188301
ENGINE 31 66476
HOUSING, EngineAdapter 32 83208
HHMS, 5/16-24 x 3/4" 33 84346
ASSEMBLY,Rotor 34 73054
BEARING 35 188553
WASHER, M8 Flat 36 85000
HHCS, 5/16-24 x 7-7/8" 37 B84042
ASSEMBLY,Stator 38 84687
CARRIER, RearBearing 39 88325
GROMMET,Rubber 40 85134
BOLT, M6 -1.0x 115 41 93826
TAPTITE, M5 0.8 x 20 42 92982
RECTIFIER,Battery Charge 43 78831B
ASSEMBLY,Control Panel 44 83465
DECAL, Control Panel 45 77395
TAPTITE, M5-0.8 x 10 46 80270
SLEEVING,Flexo, HW I/2" X 47 78299
.83ft. 48 26850
ASSEMBLY,Brush Holder 49 14353621
TAPTITE, M5 0.8 x 16 50 86494
NUT, M8 FlangedSerrated 51 23762
DECAL, Ground 52 B2153
DECAL, Caution Hot Muffler
MOUNT, Vibration 53 188629
GROMMET,Rubber 54 188637
PIN. Roll M4 x 10 55 188373
SHCS. /4 - 20 x 3/4" 56 43483
Qty
I
I
2
I
I
I
2
4
4
4
I
I
2
Description
SCREEN,Spark Arrest
MUFFLER
HHMS, LW M6 1.00x 12
BRACKET,Muffler
PPHMS,M8 x 35
DECAL, Fuel Shut Off
DECAL, Heat Shield
CLIP,Insulation
SHIELD, Heat
INSULATION, #2- I/4" Thick
TANK, Fuel
GAUGE, Fuel
DECAL, Operating Instructions
DECAL, Danger
HHMS, M6 1.0x 60
GROMMET,Tank
NUT, M6 FlangeLock
VALVE,Tank
BUSHING, PlasticTank
WASHER, M6 Shakeproof
WIRE, Ground
SCREW, M6 -I.0 x 16 Wing
WASHER, Shakeproof # I0
HHCS, 12 -14x 7/8" Setf
Driller
GASKET,Exhaust
MANUAL, Engine
MANUAL. Owners
PLUG, 250V.20 Amp
/17

Generac Portable Products 3,600 Watt Generator
EXPLODED VIEW AND PARTS LIST- CONTROL PANEL
'\\\\\\\\\
'\ \\\\\\\\
\\\\\\\\
'\\\\\
\
\\\\\\\
\\
\
\\\
\\\\ \
\\
\\
'\
\
\
\
\
\
\
\\\\\\\\\
Item
l
2
3
4
5
Part #
B95600
75475
94396B
94396A
23365
Qty Description
ICOVER, Control Panel
4 PPHMS,M4 0.7 x l0
I CIRCUIT BREAKER
I CIRCUIT BREAKER
4 WASHER, #8 Shakeproof
Item Part #
6 68759
738150
8 22264
9 51715
l0 68867
Qty Description
IOUTLET, 120V,20A Duplex
4 WASHER, Flat_#8
4 WASHER, Lock #8
4 NUT, M4 - 0.7 Hex
ICONNECTOR, 120/240V,
20 Amp, Locking
/18

Generac Portable Products 3,600 Watt Generator
NOTES
/19

LIMITED WARRANTY
FOR PORTABLE GENERATORS
(EXCEPT GN ENGINE SERIES)
Generac Portable Products (hereafter referred to asthe COMPANY) warrants to the original purchaser that itsgenerator
will be free from defects in materials or workmanship for a period of one year* from the date of original purchase.This
warranty does not applyto units usedfor prime power in placeof utility. This warranty does not includethe gasoline
engine when furnished or attached becausesuch engine iscovered solely by the warranty of the manufacturer of the
engine. Starting batteries are not warranted by the COMPANY.
*NOTE: Rental units, demonstrators, commercial applications, such asconstruction or incomeproducing, are warranted
for 90 days.Rental units, demonstrators, or commercial applications such asconstruction or utility which are resold are
not covered under warranty by the COMPANY. Any warranty, whether expressed or implied,rests solely with the seller.
During saidwarranty period, the COMPANY will, at itsoption, repair or replace anypart which, upon examination by the
COMPANY isfound to be defective under normal useand service. All transportation costs under warranty, including
return to the factory if necessary,are to be borne by the purchaser and prepaid by the purchaser.This warranty does not
include nominat maintenance and service and does not apply to a generator set, or parts, which havebeen subjected to
improper or unauthorized installation,misuse, negligence,accident, overloading, overspeeding, improper maintenance,
repair or storage so as, in the COMPANY's judgment, to adversely affect itsperformance and reliability.
THERE ISNO OTHER EXPRESSWARRANTY. THE COMPANY HEREBYDISCLAIMSANY AND ALL
IMPLIEDWARRANTIES, INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND
FITNESSFOR A PARTICULAR PURPOSETO THE EXTENT PERMITTED BY LAW. THE DURATION OF
ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED ISLIMITED TO THE TIME PERIODAS
SPECIFIEDIN THE EXPRESSWARRANTY. LIABILITY FOR INCIDENTAL, CONSEQUENTIAL, OR
SPECIALDAMAGES UNDER ANY AND ALL WARRANTIES ISEXCLUDED TO THE EXTENT
PERMITTED BY LAW. THE COMPANY ALSO DISCLAIMS ANY RESPONSIBILITYFOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES SUCH AS THE LOSSOF TIME OR THE USEOF THE POWER
EQUIPMENT,OR ANY COMMERCIAL LOSSDUE TO THE FAILUREOF THE EQUIPMENT; AND ANY
IMPLIEDWARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY.
Some states do not allow limitations on how longan impliedwarranty lasts, or the exclusions or limitationsof incidental
or consequential damages,so the above limitations or exclusions may not apply to you. This warranty givesyou specific
legal rights and you may also haveother rights, which vary from state to state.
This warranty iseffective for all products manufactured after June, 1998,and supersedesall prior warranties of the
COMPANY.
For service, contact your nearest COMPANY authorized warranty service facility or call 1-920-674-3750 extension 2421.
Warranty service canonly be performed by a COMPANY authorized service facility. At the time of requesting warranty
service, evidence of original purchase date must be presented.
GENERAC PORTABLE PRODUCTS
Jefferson, Wisconsin U,S,A,