Generac Portable Products PowerBoss 5500 Watt Storm Plus User manual

Portable Generator Owner’s Manual
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
Questions? Help is just a moment away!
Call: Generac Generator Helpline - 1-800-270-1408 M-F 8-5 CT; Sat. 8-4 CT
Web: www.generac-portables.com or www.briggsandstratton.com
Model No. 1642-0 (5,500 Watt AC Generator) Manual No. 189027 Revision 2 (06/01/2001)

2
PowerBoss 5,500 Watt Storm-Plus Generator
EQUIPMENT
DESCRIPTION
This generator is an engine-driven, revolving field, alternating
current (AC) generator. It was designed to supply electrical
power for operating compatible electrical lighting, appliance,
tool and motor loads.
This manual contains information for a generator that
operates 120 and/or 240Volt AC, single phase, 60Hz devices
that require up to 5,500 watts (5.5 kW) of power that pull
up to 45.8 Amps at 120Volts or 22.9 Amps at 240 Volts.
CAUTION! Do Not exceed the generator’s
wattage/amperage capacity.Add up the rated watts of all
devices you will connect to generator receptacles at one
time.This total should not be greater than 5,500 watts for
this generator. Review “Don’t Overload the Generator” on
page 9.
The generator’s revolving field is driven at about 3,600 rpm
by a single-cylinder engine.
Every effort has been made to ensure that information in
this manual is accurate and current. However, Generac
reserves the right to change, alter or otherwise improve the
product and this document at any time without prior
notice.
CAUTION! Do Not tamper with engine
governed speed. High operating speeds are
dangerous and increase risk of personal injury or
damage to equipment.The generator supplies
correct rated frequency and voltage only when
running at proper governed speed. Incorrect
frequency and/or voltage can damage some
connected electrical loads. Operating at excessively
low speeds imposes a heavy load.When adequate
engine power is not available engine life may be
shortened.
The Emission Control System for this generator is
warranted for standards set by the Environmental
Protection Agency. For warranty information refer to the
engine owner’s manual.
SAFETY RULES
This generator set was designed and manufactured for
specific applications. Do Not attempt to modify the unit or
use it for any application it was not designed for. If you have
any questions about your generator’s application, ask your
dealer or consult the factory.
The manufacturer could not possibly anticipate every
circumstance that might involve a hazard. For that reason
warnings in the manual and warnings on tags or decals
affixed to the unit are not all–inclusive. If you intend to
handle, operate or service the unit by a procedure or
method not specifically recommended by the manufacturer,
first make sure that such a procedure or method will not
render this equipment unsafe or pose a threat to you and
others.
Read this manual carefully and become familiar
with your generator set. Know its applications, its
limitations and any hazards involved.
WARNING! You must isolate the generator
from the electric utility using approved transfer
equipment if this unit is used for backup power.
Failure to isolate the generator from the
power utility may result in injury or death to
electric utility workers and damage to the
generator due to a backfeed of electrical energy.
Whenever the unit is providing backup power, the
electric utility must be notified.
DANGER! Generator exhaust gases contain
DEADLY carbon monoxide gas. If breathed in
sufficient concentrations, carbon monoxide
can cause unconsciousness or death. Operate
this equipment outdoors where adequate ventilation
is available.
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.
WARNING:

PowerBoss 5,500 Watt Storm-Plus Generator
3
• The generator produces a very powerful voltage that can
cause serious injury or death by electrocution. Never
touch bare wires or receptacles. Never permit a child or
any unqualified person to operate the generator.
•Never handle any kind of electrical cord or device while
standing in water, while barefoot or while hands or feet
are wet. Death or serious injury from electrocution may
result.
• Use a ground fault circuit interrupter (GFCI) in any damp
or highly conductive area (such as metal decking or steel
work).
•Never use worn, bare, frayed or otherwise damaged
electrical cords with the generator. Death, serious injury
and property damage from electrical shock may result.
•Gasoline is highly FLAMMABLE and its vapors are
EXPLOSIVE. Never allow smoking, open flames,
sparks or heat in the vicinity while handling
gasoline. Avoid spilling gasoline on a hot engine. Comply
with all laws regulating storage and handling of gasoline.
•Do Not overfill the fuel tank.Always allow room for fuel
expansion. If tank is overfilled, fuel can overflow
onto a hot engine and cause a FIRE or an
EXPLOSION.
•Never store a generator with fuel in the tank where
gasoline vapors might reach an open flame, spark or pilot
light (as on a furnace, water heater, clothes dryer). FIRE
or an EXPLOSION may result.
• The unit requires an adequate flow of cooling air for its
continued proper operation. Never operate the unit
inside any room or enclosure where the free flow of
cooling air into and out of the unit might be obstructed.
Allow at least 2 feet of clearance on all sides of generator,
even while operating unit outdoors, or you could damage
the unit.
•Never start, or stop the unit with electrical loads
connected to receptacles with the connected devices
turned ON. Start the engine and let it stabilize before
connecting any electrical loads. Disconnect all electrical
loads before shutting down the generator.
•Do Not insert any object through cooling slots of the
engine.You could damage the unit or injure yourself.
•Never operate the generator:
in rain; in any enclosed compartment; when connected
electrical devices overheat; if electrical output is lost; if
engine or generator sparks; if flame or smoke is observed
while unit is running; if unit vibrates excessively.
GROUNDING THE
GENERATOR
The National Electrical Code requires that the frame and
external electrically conductive parts of this generator be
properly connected to an approved earth ground. Local
electrical codes may also require proper grounding of the
unit. For that purpose, a GROUNDING WING NUT is
provided on the generator end (Figure 1).
Generally, connecting a No. 12 AWG (American Wire
Gauge) stranded copper wire to the grounding wing nut
and to an earth–driven copper or brass grounding rod
(electrode) provides adequate protection against electrical
shock. Be careful to keep the grounding wire attached after
connecting the stranded copper wire. However, local codes
may vary widely. Consult with a local electrician for
grounding requirements in your area.
Properly grounding the generator helps prevent electrical
shock if a ground fault condition exists in the generator or
in connected electrical devices. Proper grounding also helps
dissipate static electricity, which often builds up in
ungrounded devices.
Figure 1 — Grounding Wing Nut
Grounding Wing Nut

4
PowerBoss 5,500 Watt Storm-Plus Generator
Your generator requires some assembly and is ready for
use after it has been properly serviced with the
recommended oil and fuel.
If you have any problems with the assembly of your
generator, please call the generator helpline at
1-800-270-1408.
IMPORTANT: Any attempt to run the unit before it has
been serviced with the recommended oil will result in an
engine failure.
REMOVE GENERATOR
FROM CARTON
• Set the carton on a rigid flat surface with “This Side Up”
arrows pointing upward.
• Carefully open the top flaps of the shipping carton.
• Cut down corners at one end of carton from top to
bottom and lay that side of carton down flat.
• Remove all packing material, carton fillers, etc.
• Remove the generator from the shipping carton.
CARTON CONTENTS
Check all contents. If any parts are missing or damaged, call
the generator helpline at 1-800-270-1408.
• The generator
• Generator and engine owner’s manuals
• Locking 30 Amp plug
• Engine oil
• Wheel kit
INSTALL WHEEL KIT
IMPORTANT:This wheel kit is not intended for
over-the-road use.
To install your wheel kit you need the following tools:
• Two 13mm box, open end, or socket wrenches
Install Wheel Kit as follows:
1. Place the bottom of the generator cradle on a flat,
even surface.Temporarily place unit on blocks to ease
assembly.
2. Slide axle through both axle mounting brackets on
cradle frame, as shown in Figure 2.
Mounting Leg
Use Existing Fasteners
Axle
Flat Washer
Cap Screw
Handle Assembly
Hex nut
Wheel
Retaining Pin
Figure 2 — Install Wheel Kit

PowerBoss 5,500 Watt Storm-Plus Generator
5
3. Slide a wheel over the axle.
NOTE: Be sure to install both wheels with the air
pressure valve on the outboard side.
4. Retain wheel on axle with the retaining pin.You may
add the flat washer if desired.
5. Repeat step 3 and 4 to secure second wheel.
6. Remove the existing hardware from the vibration
mounts with 13mm wrench. Use the same hardware to
attach the mounting leg.
7. Remove the temporary blocks.
8. Center the handle bracket on generator frame at
control panel end of cradle.
9. Attach handle bracket with two cap screws and two
hex nuts. Use two 13 mm wrenches to tighten
hardware.
BEFORE STARTING THE
ENGINE
Add Oil
CAUTION! Any attempt to crank or start the engine
before it has been properly filled with the recommended
oil may result in an engine failure.
To fill your engine with oil:
• Place generator on a level surface.
• Follow the oil grade recommendations and oil fill
instructions given in the engine owner’s manual.
NOTE: The generator’s revolving field rides on a
prelubricated and sealed ball bearing that requires no
additional lubrication for the life of the bearing.
Add Gasoline
WARNING! Never fill fuel tank indoors. Never
fill fuel tank when engine is running or hot. Do Not
light a cigarette or smoke when filling the fuel tank.
WARNING! Do Not overfill the fuel tank.
Always allow room for fuel expansion.
• Use regular UNLEADED gasoline with the generator
engine. Do Not use premium gasoline. Do Not mix oil
with gasoline.
• Clean area around fuel fill cap, remove cap.
• Add unleaded regular gasoline, slowly to fuel tank. Be
careful not to overfill.Allow about 1/2" of tank space for
fuel expansion (Figure 3).
• Install fuel cap and wipe up any spilled gasoline.
IMPORTANT: It is important to prevent gum deposits
from forming in essential fuel system parts, such as the
carburetor, fuel filter, fuel hose or tank during storage.Also,
experience indicates that alcohol–blended fuels (called
gasohol, ethanol or methanol) can attract moisture, which
leads to separation and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while in
storage.
To avoid engine problems, the fuel system should be
emptied before storage of 30 days or longer. See “Storage”
on page 11. Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may occur.
Figure 3 — Typical Fuel Expansion Space

6
PowerBoss 5,500 Watt Storm-Plus Generator
120 Volt AC, 20 Amp, Duplex Receptacles — May be
used to supply electrical power for the operation of
120 Volt AC, 20 Amp, single phase, 60 Hz electrical lighting,
appliance, tool and motor loads.
120/240 Volt AC, 30 Amp Locking Receptacle — May
be used to supply electrical power for the operation of
120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz
electrical lighting, appliance, tool and motor loads.
Air Cleaner — Uses a dry type filter element and foam
pre–cleaner to limit the amount of dirt and dust sucked
into the engine.
Choke Lever — Used when starting a cold engine.
Circuit Breakers (AC) — Push to reset circuit breakers
are provided to protect the generator against electrical
overload.
Fuel Tank — Capacity of five (5) U.S. gallons.
Grounding Wing Nut — Used for proper grounding of
unit (see page 3).
Recoil starter — Used to start the engine.
Rocker Switch — Set this switch to "On" before using
recoil starter. Set switch to "Off" to switch off engine.
Spark Arrester Muffler — Exhaust muffler lowers
engine noise and is equipped with a spark arrester screen.
KNOWYOUR GENERATOR
Read this owner’s manual and safety rules before operating your generator.
Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and
adjustments. Save this manual for future reference.
120 Volt AC, 20 Amp
Duplex Receptacles
Fuel Tank
Choke Lever
Recoil Starter
Rocker Switch
(on engine shroud)
Circuit
Breakers (AC)
120/240 Volt AC,
30 Amp
Receptacle
Spark Arrester Muffler
Air Cleaner
Grounding Wing Nut

PowerBoss 5,500 Watt Storm-Plus Generator
7
OPERATING THE
GENERATOR
CAUTION! Never start or stop the engine with
electrical loads connected to the receptacles AND
with the connected devices turned ON.
Starting the Engine
Disconnect all electrical loads from the generator. Use the
following start instruction steps by numerical order:
1. Turn the fuel valve to the “On” position (Figure 4).
2. Place the choke lever in the “Choke” position
(Figure 5).
3. Set the rocker switch to “On” position (Figure 6).
4. Grasp the recoil handle and pull slowly until slight
resistance is felt.Then pull rapidly to start engine.
5. Move choke lever to “Run” position a short distance at
a time over several seconds in warm weather or
minutes in cold weather. Let engine run smoothly before
each change. Operate with choke in “Run” position.
NOTE: If engine still fails to start after 3 pulls, check for
proper oil level in crankcase.This unit is equipped with a
Low Oil Shutdown System. See engine manual.
Refer to the engine owner’s manual for complete
starting instructions.
Connecting Electrical Loads
• Let engine stabilize and warm up for a few minutes after
starting.
• Plug in and turn on the desired 120 and/or 240 Volt AC,
single phase, 60 Hz electrical loads.
•Do Not connect 240 Volt loads to the 120 Volt duplex
receptacles.
•Do Not connect 3–phase loads to the generator.
•Do Not connect 50 Hz loads to the generator.
•DO NOT OVERLOAD THE GENERATOR. See
“Don’t Overload the Generator” on page 9.
Stopping the Engine
• Unplug all electrical loads from generator panel
receptacles. Never start or stop engine with electrical
devices plugged in and turned ON.
• Let engine run at no-load for several minutes to stabilize
the internal temperatures of engine and generator.
• Move rocker switch to “Off” position.
• Move the fuel valve to the “Off” position.
Fuel Valve is shown
in the On position
Figure 4 — FuelValve
Figure 5 — Choke Lever
Figure 6 — Rocker Switch
Rocker Switch shown
in On position

8
PowerBoss 5,500 Watt Storm-Plus Generator
RECEPTACLES
120/240 Volt AC, 30 Amp, Locking
Receptacle
Use a NEMA L14–30 plug with this receptacle. Connect a
4–wire cord set rated for 250 Volt AC loads at 30 Amps (or
greater) (Figure 7).You can use the same 4–wire cord if you
plan to run a 120 Volt load.
This receptacle powers 120/240 Volt AC, 60 Hz, single
phase loads requiring up to 3,600 watts of power at
30 Amps for 120 Volts; 5,500 watts of power (5.5 kW) at
30 Amps for 240Volts.The outlet is protected by a 20 Amp
push–to–reset circuit breaker.
CAUTION! Although this outlet states it has a
120/240Volt 30 Amp rating (up to 7,200 watts), the
generator is only rated for 5,500 watts. Powering
loads that exceed the wattage/amperage capacity of
the generator can damage it or cause serious injuries.
120 Volt AC, 20 Amp, Duplex
Receptacles
Each receptacle (Figure 8) is protected against overload by
a 20 Amp push–to–reset circuit breaker.
Use each receptacle to operate 120Volt AC, single–phase,
60 Hz electrical loads requiring up to 2,400 watts (2.4 kW)
at 20 Amps of current. Use cord sets that are rated for
125 Volt AC loads at 20 Amps (or greater).
Figure 7 — 120/240 Volt AC, 30 Amp, Locking Receptacle
Figure 8 — 120Volt, 20 Amp Duplex Receptacle

PowerBoss 5,500 Watt Storm-Plus Generator
9
DON’T OVERLOAD THE
GENERATOR
Overloading a generator in excess of its rated wattage
capacity can result in damage to the generator and/or
connected electrical devices. Observe the following, to
prevent overloading the unit:
• Add up the total wattage of all electrical devices to be
connected at one time.This total should NOT be greater
than the generator’s wattage capacity.
• If the appliance, tool or motor does not give wattage,
multiply 120Volts times ampere rating to determine
watts (volts x amps = watts).
• The rated wattage of lights can be taken from wattage
listed on the light bulbs.The rated wattage of tools,
appliances and motors can usually be found on a data
plate or decal affixed to the device. Use Figure 9 below
as a general reference.
• Some electric motors, such as induction types, require
about three times more watts of power for starting than
for running.This surge of power lasts for only a few
seconds when starting such motors. Be sure you allow
for this high starting wattage when selecting electrical
devices to connect to your generator. First figure the
watts needed to start the largest motor.Add to that
figure the running watts of all other connected loads.
Recreational/Home Uses
Tool/Appliance....................................................Watts
AM/FM clock radio ....................................................................50
Light bulb....................................................................................100
Fan................................................................................................200
20" color TV..............................................................................400
*Deep freezer ...........................................................................500
Personal computer and 15" monitor...................................800
*1/3 hp furnace fan blower....................................................800
Microwave oven........................................................................800
*18 cu ft refrigerator...............................................................800
Sump pump..............................................................................1000
Electric skillet..........................................................................1250
*½ hp water well pump.......................................................1400
*12,000 Btu window air conditioner ................................1400
Space heater............................................................................1800
Electric water heater ............................................................4000
Professional/Contractor Uses
Tool/Appliance....................................................Watts
*1/3 hp airless sprayer ............................................................600
3/8" hammer drill .....................................................................600
Variable speed Sawzall® .........................................................960
½" power drill ........................................................................1000
Quartz-halogen work light ..................................................1000
Belt sander...............................................................................1200
7 ¼" circular saw...................................................................1500
7 ¼" worm drive saw ...........................................................1600
*1½ hp air compressor........................................................1800
*10" power miter saw...........................................................1800
6" bench grinder.....................................................................1800
*6" table planer.......................................................................1800
*10" table/radial arm saw.....................................................2000
Wire feed welder...................................................................2400
* allow 3 times listed watts for starting this device
Figure 9 — Wattage Reference Guide

10
PowerBoss 5,500 Watt Storm-Plus Generator
SPECIFICATIONS
Maximum Surge Watts . . . . . . . . . . . . . . . . .8,500 watts
Continuous Wattage Capacity . . . . . . . . . . .5,500 watts
Power Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0
Rated Maximum Continuous AC Load Current:
At 120 Volts . . . . . . . . . . . . . . . . . . . . . . .45.8 Amps
At 240 Volts . . . . . . . . . . . . . . . . . . . . . . .22.9 Amps
Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1–phase
Rated Frequency . . . . . . . . . . . . . . . . . . . . . . .60 Hertz
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . 5 U.S. gallons
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . 148 lbs.
GENERAL MAINTENANCE
RECOMMENDATIONS
The Owner/Operator is responsible for making sure that
all periodic maintenance tasks are completed on a timely
basis; that all discrepancies are corrected; and that the unit
is kept clean and properly stored. Never operate a
damaged or defective generator.
Engine Maintenance
See engine owner’s manual for instructions.
If you need service for your engine, you need to determine
the engine identification number.To do so, remove the
rocker arm cover hood, item number 55 shown on page
16, by removing the four nuts and washers holding it in
place.The engine model-type-trim number is stamped on
the side of the inner cover attached to the engine. Have
this number in hand when you call the engine service
center for assistance.
CAUTION! Avoid prolonged or repeated skin
contact with used motor oil. Used motor oil has
been shown to cause skin cancer in certain
laboratory animals.Thoroughly wash exposed areas
with soap and water.
KEEP OUT OF REACH OF CHILDREN. DON'T
POLLUTE. CONSERVE RESOURCES. RETURN
USED OIL TO COLLECTION CENTERS.
Generator Maintenance
Generator maintenance consists of keeping the unit clean
and dry. Operate and store the unit in a clean dry
environment where it will not be exposed to excessive
dust, dirt, moisture or any corrosive vapors. Cooling air
slots in the generator must not become clogged with snow,
leaves or any other foreign material.
NOTE: Do Not use a garden hose to clean generator.
Water can enter engine fuel system and cause problems. In
addition, if water enters generator through cooling air slots,
some of the water will be retained in voids and cracks of
the rotor and stator winding insulation.Water and dirt
buildup on the generator internal windings will eventually
decrease the insulation resistance of these windings.
To Clean the Generator
CAUTION! Never insert any object or tool
through the air cooling slots, even if the engine is
not running.
• Use a damp cloth to wipe exterior surfaces clean.
• A soft bristle brush may be used to loosen caked on dirt
or oil.
• A vacuum cleaner may be used to pick up loose dirt and
debris.
• Low pressure air (not to exceed 25 psi) may be used to
blow away dirt. Inspect cooling air slots and opening on
generator.These openings must be kept clean and
unobstructed.

PowerBoss 5,500 Watt Storm-Plus Generator
11
STORAGE
The generator should be started at least once every seven
days and allowed to run at least 30 minutes. If this cannot
be done and you must store the unit for more than
30 days, use the following guidelines to prepare it for
storage.
Generator Storage
• Clean the generator as outlined in “To Clean the
Generator.”
• Check that cooling air slots and openings on generator
are open and unobstructed.
CAUTION! Storage covers can be flammable.
Do Not place a storage cover over a hot
generator. Let the unit cool for a sufficient time
before placing the cover on the unit.
Engine Storage
See engine owner’s manual for instructions.
Other Storage Tips
•Do Not store gasoline from one season to another.
• Replace gasoline can if it starts to rust. Rust and/or dirt
in gasoline can cause problems when that fuel is used
with this unit.
• Store in clean and dry area.

12
PowerBoss 5,500 Watt Storm-Plus Generator
TROUBLESHOOTING
Problem Cause Solution
Engine is running, but
no AC output is
available.
1. Circuit breaker is open.
2. Poor connection or defective cord set.
3. Connected device is bad.
4. Fault in generator.
1. Reset circuit breaker.
2. Check and repair.
3. Connect another device that is in good
condition.
4. Contact Generac service facility.
Engine runs good but
bogs down when
loads are connected.
1. Short circuit in a connected load.
2. Generator is overloaded.
3. Engine speed is too slow.
4. Shorted generator circuit.
1. Disconnect shorted electrical load.
2. See “Don’t Overload the Generator” on
page 9.
3. Contact Briggs service facility.
4. Contact Generac service facility.
Engine will not start;
or starts and runs
rough.
1. Rocker switch set to “Off”.
2. Low oil level.
3. Dirty air cleaner.
4. Out of gasoline.
5. Stale gasoline.
6. Spark plug wire not connected to
spark plug.
7. Bad spark plug.
8. Water in gasoline.
9. Overchoking.
10. Excessively rich fuel mixture.
11. Intake valve stuck open or closed.
12. Engine has lost compression.
1. Set switch to “On”.
2. Fill crankcase to proper level.
3. Clean or replace air cleaner.
4. Fill fuel tank.
5. Drain gas tank and fill with fresh fuel.
6. Connect wire to spark plug.
7. Replace spark plug.
8. Drain gas tank; fill with fresh fuel.
9. Set choke to “Off” position.
10. Contact Briggs service facility.
11. Contact Briggs service facility.
12. Contact Briggs service facility.
Engine shuts down
during operation.
1. Out of gasoline.
2. Fault in engine.
1. Fill fuel tank.
2. Contact Briggs service facility.
Engine lacks power.
1. Load is too high.
2. Dirty air filter.
3. Engine needs to be serviced.
1. See “Don’t Overload the Generator” on
page 9.
2. Replace air filter.
3. Contact Briggs service facility.
Engine “hunts” or
falters.
1. Choke is opened too soon.
2. Carburetor is running too rich or too
lean.
1. Move choke to halfway position till engine
runs smoothly.
2. Contact Briggs service facility.

PowerBoss 5,500 Watt Storm-Plus Generator
13
NOTES

14
PowerBoss 5,500 Watt Storm-Plus Generator
SCHEMATIC

PowerBoss 5,500 Watt Storm-Plus Generator
15
WIRING DIAGRAM
WARNING!
TAB MUST NOT BE BROKEN

16
PowerBoss 5,500 Watt Storm-Plus Generator
EXPLODED VIEW – MAIN UNIT

PowerBoss 5,500 Watt Storm-Plus Generator
17
PARTS LIST – MAIN UNIT
Item Part # Qty Description
1 B189010 1 CRADLE
2 B92531 1 SUPPORT, Engine
3 B92731 1 SUPPORT, Engine & Muffler
4 66365G 1 HOUSING, Engine Adapter
5 187746 1 ASSEMBLY, Rotor (Inclds Item 7)
6 187745 1 ASSEMBLY, Stator
7 65791 1 BEARING
8 96796 1 WASHER, M8 Flat
9 22129 2 WASHER, M8 Lock
10 86307 4 SCREW, 5/16-24 x 3/4 SEMS
11 99383 1 SCREW, 5/16-24 x 7-3/8
12 92609 2 MOUNT,Vibration
13 189127 1 GROMMET, Rubber
14 92532 1 BRACKET, Muffler
15 188551 1 GASKET, Exhaust
16 66476 2 SCREW, M6-1 x 12 w/Lock
Washer
17 188213 1 MUFFLER
18 60706 2 SCREW, 5/16 - 18 x 3/4"
19 83083 1 SCREEN, Spark Arrest
20 81917 1 PIN, 4mm x 10 Roll
21 67989 8 NUT, Flange Serrated
22 189027 1 MANUAL, Owners
23 189160 4 NUT, 5/16-18, Flanged Serrated
24 J189011 1 SHIELD, Heat
25 66825B 1 CARRIER, Rear Bearing
26 74908 4 TAPTITE, M5-0.8 x 10
27 86308A 4 BOLT, M6-1 x 145mm Stator
28 84409 1 SLEEVING, Flexo, 1/2" X 15"
29 22695 1 FASTEN, On Tab Housing 6P
30 84242 1 GROMMET, Plastic
31 188826 1 MANUAL, Engine
32 91825 1 ASSEMBLY, Brush Holder
33 66849 2 TAPTITE, M5-0.8 x 16
34 B4871 1 COVER, Bearing Carrier
35 22769 1 WASHER, #10 Int. Shakeproof
36 86494 1 SCREW, M6-1.0 x 16 Wing
Item Part # Qty Description
37 B2153 13 SCREW, #10 Self Drilling
38 189155 4 WASHER, Flat, 6.6 x 21.6 x1.9
39 188973 4 GROMMET,Tank
40 189156 4 HHCS, M6-1.0 x 25
41 80270 1 VALVE,Tank
42 78299 1 BUSHING, Plastic Tank
43 85134 1 CAP, Fuel Gauge
44 188817 1 TANK, Fuel, 5 Gallon
(Includes Items 41 & 42)
45 189235 1 DECAL, Start Instructions
46 22097 4 WASHER, Lock
47 22127 4 NUT, 1/4-20
48 14353621 1 WIRE, Ground
49 26850 2 WASHER, M6 Shakeproof
50 B4986 1 DECAL, Ground, Green
51 92982 1 DECAL, Danger
52 189153 1 DECAL, Heat Shield
53 B5072 4 MOUNT,Vibration
54 BB3061 1 BOTTLE, Oil, 28 oz
55 187330 1 HOOD, Rocker Arm Cover
56 189025 1 DECAL, Panel, Side
57 189024 1 DECAL, Control Panel
58 189018 1 ASSEMBLY, Control Panel
59 NSP 1 ENGINE
60 39414 2 HHCS, M8 - 1.25 x 35
61 22142 2 SCREW, 5//16 - 18 x 3/4"
62 67022 1 GROMMET, Rubber
63 189186 1 DECAL, Cover,Air Cleaner
64 77816 1 DECAL, Hot Muffler
65 43438 1 PLUG, 250V, 30A
66 73054 1 DECAL, Shut-Off, Fuel
67 20566 1 DECAL, 1-800 #
68 30340 1 HOSE, 1/4" x 7.5"
69 48031C 2 CLAMP
70 J189297 1 STRAP,Tank, Fuel
71 86292 1 SCREW, #10 Self Drilling

18
PowerBoss 5,500 Watt Storm-Plus Generator
EXPLODED VIEW AND PARTS LIST – WHEEL KIT
Item Part # Qty Description
1 B4217 1 ASSEMBLY, Handle
2 B1764 1 LEG, Mounting
3 52858 2 NUT, Locking Hex M8 - 1.25
4 39287 2 HHCS, M8 - 1.25 x 45
5 93693H 1 AXLE
6 B4966 2 WHEEL, 10" Diameter
7 87005A 2 PIN, Retaining
8 22247 2 WASHER, Flat

PowerBoss 5,500 Watt Storm-Plus Generator
19
EXPLODED VIEW AND PARTS LIST – CONTROL PANEL
Item Part # Qty Description
1 B189015 1 PANEL, Control
2 75475 6 SCREW, M4 - 0.7 x 10mm
3 82308 6 SCREW, Self Tapping
4 82881 2 WASHER, Internal Lock
5 23365 6 WASHER, No. 8 Serrated Lock
6 43437 1 OUTLET, 120/240 Locking, 30 Amp
7 38150 6 WASHER, No. 8 Flat
8 22264 6 WASHER, No. 8 Lock
9 51715 6 NUT, M4 0.7 Hex
10 75207 2 CIRCUIT BREAKER, 20 amp
11 68759 2 OUTLET, 120 Volt, 20 amp Duplex
12 81919 1 CONTROL PANEL, Back, Plastic
13 22694 1 CONNECTOR, 6-Pin

20
PowerBoss 5,500 Watt Storm-Plus Generador
DESCRIPCIÓN DEL EQUIPO
Este generador funciona en base a un motor, de campo eléctrico
giratorio y de corriente alterna (AC). Fue diseñado con la
finalidad de proveer energía eléctrica para luces eléctricas,
aparatos, herramientas compatibles y cargas de motor.
Este manual contiene la información para un generador que opera
120 y/o 240 Voltios de corriente alterna (AC), de fase sencilla,
aparatos de 60Hz que requieren hasta 5,500 vatios (5.5 kW) de
energía y que necesitan hasta 45.8 Amps a 120 Voltios o
22.9 Amperios a 240 Voltios.
¡PRECAUCIÓN! No sobrepase la capacidad de vataje y
amperaje del generador. Sume a la vez, todos los vatios de los
aparatos que usted estará conectando al generador. Este total no
debería pasar de 5,500 vatios para este generador en particular.
Revise "No sobrecargue el Generador" en la página 27.
El campo giratorio del generador funciona a una velocidad de
3,6000 rpm usando un motor con un solo cilindro.
Se ha hecho cada esfuerzo posible para asegurarse que la
información que aparece en este manual es exacta y se encuentra
actualizada. Sin embargo, Generac se reserva el derecho a
cambiar, alterar o de otra manera mejorar, el producto y este
documento en cualquier momento, sin previo aviso.
¡PRECAUCIÓN! No intente modificar la velocidad
que produce el motor. Las velocidades altas de operación
son muy peligrosas, y aumentan el riesgo de accidentes
personales o daño al equipo. El generador suministra una
frecuencia correcta y el voltaje solamente cuando funciona
a la velocidad adecuada. La frecuencia incorrecta y el
voltaje incorrecto pueden dañar algunas cargas eléctricas
conectadas al mismo. Si al generador se le hace funcionar a
velocidades excesivamente bajas, se le estará sometiendo a
una carga muy pesada. Cuando la energía adecuada del
motor no se encuentra disponible, se puede acortar la
vida útil del motor.
El Sistema de Control de Emisiones para este generador está
garantizado para juegos estándares por la Agencia de Protección
Ambiental. Para mayor información acerca de la garantía, consulte
con el manual del propietario del motor.
INSTRUCCIONES DE SEGURIDAD
Este generador fue diseñado y fabricado para usos específicos. No
intente modificar la unidad o usarla para otro uso para el cual no
fue diseñado. Si usted tiene alguna pregunta acerca del uso del
generador, pregúntele a su vendedor o consulte con el fabricante.
No es posible que el fabricante pueda predecir cada circunstancia
que pueda representar un peligro. Por esta razón, las advertencias
colocadas en el manual y en las etiquetas, o calcomanías colocadas
en la unidad, no son inclusivas. Si usted intenta manejar, operar, o
hacerle servicio a la unidad mediante un procedimiento o método
que no es recomendado específicamente por el fabricante,
primeramente asegúrese que ese procedimiento o método no
hará que la unidad sea insegura o que represente un peligro para
usted y los demás.
Lea este manual de manera cuidadosa y familiarícese con
su generador. Conozca sus usos, sus limitaciones y
cualquier peligro relacionado con el mismo.
¡PELIGRO! Si esta unidad se usa para energía de
refuerzo, usted debe aislar el generador de cualquier
utilidad eléctrica usando un equipo de transferencia
aprobado. Si no se aísla de la manera adecuada,
puede resultar en un accidente e inclusive la
muerte para los electricistas que trabajen allí y por
lo tanto, daño al generador debido a la
retroalimentación de energía eléctrica. En todo momento
que la unidad esté proveyendo energía de refuerzo, la
compañía eléctrica de utilidades debe ser notificada.
¡PELIGRO! Los gases provenientes del generador
contienen monóxido de carbono, el cual puede
causar la MUERTE. Si se respira en
concentraciones suficientes, el monóxido de
carbono puede hacer que la persona quede
inconsciente o aún pierda la vida. Opere este equipo
al aire libre donde haya bastante ventilación.
El escape del motor de este producto contiene
elementos químicos reconocidos en el Estado de
California por producir cáncer, defectos de
nacimiento u otros daños de tipo reproductivo.
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