General GEM110 User manual

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INSTRUCTION MANUAL
PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE USING YOUR MIXER
COMMERCIAL MIXERS
MODEL:GEM110
R

GEM110Mixeroperationinstruction editiona
GEM110 Mixer Operation Instruction
Index
1、General description ..………….……………………………………………. 1
2、Technical parameters .……………………………………………………. 2
3、Main External Parts of Mixer …….……………………………………… 2
4、Operation Instruction ..………………………………………………………. 2
5、Accessories and Functions ………….……………………………………. 3
6、Notes ………………………..………………………………………………... 3
7、Maintenances ………………………….……………………………………. 4
8、Problems and solutions …………………… ..…………………………….. 4
9、exploded assembly drawing …………………….………………………... 5
10、electrical diagram ………………………………..……………………… 5
11、list of part number ………………………….…….……………………. 6
1、General Description
This is a kind of three-speed gear mixer. With its planetary stirring design, it
has a compact structure, high efficiency, power saving and easy operation. It
will be provided to you as an ideal assistant for bread and cake making.
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G E M110 Mixer operation instruction edition a
2 Technical parameters
Speed Of Stirring Shaft
(r/min)
Name Barrel
Volume
(L)
Power
(KW) Weight (Kg) 2nd Speed 3rd Speed
Overall
Dimensions
(mm)
SM-10 10 0.5 75 108 195 355 490
3 Main External Parts of Mixer
.
.
Gear change hand lever
Stirring shaft
Mixer
Stainless bowl
Power switch
Bent lever
Support
4Operation Instruction
Standard power supply 110V/60Hz AC.(Please use a plug with 3
wide contacts and good grounding.)
Installation of Mixer: Put the stirring shaft 2 in Mixer 3 and rotate it
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GEM110Mixeroperationinstruction editiona
in clockwise direction.
③Starting procedure: Pull the gear change hand lever 1 to position 1
before staring, Safe hood is in closed state. Then turn on the power
switch 5, after the mixer is in normal operation ,set the speed required.
④Speed transformation: If you want to change the speed, please pull
the bent lever 6 to the lowest point ,after pull the gear change hand lever
1 to the position required, then pull the bent lever 6 to the highest point
and lift the support 7 to the highest position. The machine can be in
normal operation at this time.
⑤Installation procedures for meat Mincer head : stop operation
first ,loose stud bolt and lift the top cover of its head. Then put on the
mincer and tighten the stud bolt.1st speed should be used for mincing
meat.
⑥Shutting down: When the operation is completed, turn off the power
switch 5 first, then pull the gear change hand lever 1 to position 1, and
pull back the hand lever 6 to the lowest point and finally disconnect
power supply.
5、Accessories and Functions
①Spherical mixer: Used for stirring of liquid materials, such as cream
and egg.
②Plate mixer: Used for stirring of paste, powder, and fragmental
materials, such as stuffing.
③Hook mixer: Used for stirring of more sticky materials, such as
dough .
6、Notes
①The power socket must be provided with a good ground wire to
guarantee the mixer’s good grounding through it. There will be a electric
shock if no ground wire or an improper grounding mounted. The ground
wire can never be connected with gas pipe, water pipe, lightning rod or
telephone line. Electric leakage should be checked after installation.
②Don’t put your hand into the stirring barrel during operation. Power
supply should be disconnected before the mixer is going to be installed.
③Don’t operate the mixer beyond the time limit to prevent reduction
of its service life.
④The mixer should be mounted on a stable and clean place. Keep it
away from overheated or overwet places and away from equipment
which has strong electromagnet or can produce strong electromagnet.
⑤Keep the machine clean constantly. Disconnect power supply before
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GEM110 Mixeroperationinstruction editiona
maintenance. Clean it with a piece of soft and a bit wet cloth. Don’t
clean it with liquid or spraying detergent
*** Warning: Do not use medium or high speed for kneading dough.
7、Maintenances
a. After using, you should clean the bowl and agitator ect, make sure to
keep the machine clean.
b. The transmission gear box is packed with special grease, it could be used
for six mouths in normal condition. If it need to add or replace the
grease, please open the top cover ,then pour the grease from aperture or
replace the grease directly.
8、Problems and solutions
Problems Causes Solutions
The mixing shaft doesn’t
rotate after starting the
machine
Electric connectors are
loose Check the electric circuit, tighten
those loose
connects
Oil leakage The oil seals are worn
out Replace those oil seals
Too low voltage Check the power
supply
Over-load Lessen the quantity
of the mixture
The temperature of the motor
becomes higher and the
rotating speed becomes
lower The speed of mixing is
too high or the mixing
is not suitable
Select a suitable
speed and mixing
The mixing knocks with the
bowl The mixing or the bowl is deformed repair or replace the mixing or bowl
The noise of the gearbox is
serious, its temperature is too
high
Lubrication is
insufficient Add or replace the grease
9. exploded assembly drawing
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GEM110Mixeroperationinstruction editiona
10. electrical diagram
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GEM110 Mixeroperationinstruction editiona
7
8
SER.NO. PART.NO. PART NAME
1 SM10-DQ-01 Distance switch
2 SM10-DQ-02 Power cord
3 SM10-DQ-03 Contact switch
4 SM10-DQ-04 Green button
5 SM10-DQ-05 Red Button
6 SM10-DQ-06 Overload switch
7 SM10-DQ-07 Capacitor100uf
8 SM10-DQ-08 Capacitor 20 uf
9 SM10-DQ-09 motor
11. list of part number
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GEM110 Mixeroperationinstruction editiona
SM-10 Mixer Spare Parts List
SER.NO. PART.NO. PART NAME Remark SER.N
O. PART.NO. PART NAME Remark
1 SM10-01-06
Top cover 44 SM10-01-19 Worm wheel
2 GB6171-M14x1.5
Nut 45 GB879-6x30 Pin
3 GB9385-14
Clamp plate 46 SM10-DQ-09 Motor
4 6003 Bearing 47 SM10-01-01
Back housing
5 SM10-01-07
Transmission
shaft support 48 SM20-01-01 Back Cover
6 SM10-01-05-01
Spacer-lower 49 SM10-01-25 Plug
7 SM10-01-05-03 Taper gear wheel 50 SM20-01-38 Locking bolt
8 SM10-01-05-02
Tooth gear 51 SM10-01-11 Attachment hub
9 SM10-01-05-11
Gear 52 SM10-01-08 Ring
10 SM10-01-05-04
Gear 53 SM10-01-09 Taper gear wheel 2
11 SM10-01-05-06
Bushing 54 SM10-01-13 Front Housing
12 SM10-01-05-05
Sleeve 55 SM10-01-14 Internal gear
13 SM10-01-05-09
Main shaft 56 SM15-02-15 Hood ring
14 SM10-01-18-03
Plunger-sgifter
yoke 57 SM15-03-00 Safety guard
15 SM10-01-18-04
Spring 58 GB894.1-15 Circlips for shaft
16 SM10-01-18-02
Retainer-spring 59 SM10-01-15-03 Gear
17 SM10-01-05-06
Bushing 60 6202 Bearing
18 SM10-01-05-07
Gear 61 SM10-04-03 Support
19 6204 Bearing 62 SM10-01-15-02
Operating shelf
20 HG692-25x47x7
Oil seal 63 SM10-01-15-01 Working shaft
21 6001 Bearing 64 6203 Bearing
22 SM10-01-03-01
Shaft worm gear 65 HG692-20x40x7 Oil seal
23 SM10-01-03-02
Gear 66 SM10-01-16-01 Cam-gear shifter
24 6001 Bearing 67 SM10-01-16-02
Plate-shifter index
25 GB6171-M14x1.5
Nut 68 SM10-01-16-06 Handle-shifter
26 GB6171-M10x1
Nut 69 SM10-04-01 Stud
27 6001 Bearing 70 SM10-04-04
Base
28 SM10-01-04-01
Gear shaft 71 SM10-04-12 Crank lever
29 SM10-06-03-00
Wire whip 72 GB848-14 Ring
30 SM10-01-04-02
Gear 73 GB848-10 Ring
31 SM10-01-04-05
Bushing 74 SM10-04-10 Connecting rod
32 SM10-01-04-03
Gear 75 SM10-04-08 Spring
33 6001 Bearing 76 GB6170-M10
Nut
34 SM10-06-02
Spiral dough
hook 77 SM10-04-13 Lift handle
35 SM10-06-01 Flat Beater 78 GB879-5x30 Pin
36 SM10-05-00 Bowl assembly 79 SM10-03-02-00Z Bowl hold kits
37 SM10-01-18-03
Plunger-shifter
yoke 80 SM10-03-02-00Y Bowl hold kits
38 SM10-01-18-04 Spring 101 SM10-DQ-01 Distance switch
39 SM10-01-18-02
Retainer-spring 102 SM10-DQ-02 Power cord
40 SM10-01-18-01
Shifting yoke 103 SM10-DQ-03 Contact switch
41 SM10-01-17
Declutch shift
shaft 104 SM10-DQ-04 Green button
42 GB6170-M8
Nut 105 SM10-DQ-05 Red Button
43 SM10-01-02
Case 106 SM10-DQ-06 Overload switch
107 SM10-DQ-07 Capacitor 100uf
108 SM10-DQ-08 Capacitor 20 uf
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