Genie S Series User manual

Operator's Manual Supplement
Panel Cradle
S
®
and Z® Booms
AUS / CE / UK Models
Original Instructions
First Edition
Third Printing
Part No. 82518GT

Operator's Manual Supplement First Edition • Third Printing
Introduction
2 Panel Cradle Part No. 82518GT
Introduction
Manufacturer:
Terex Global GmbH
Bleicheplatz 2
Schaffhausen, 8200
Switzerland
EU Authorized representative:
Genie Industries B.V.
Boekerman 5
4751 XK OUD GASTEL
The Netherlands
UK Authorized representative:
Genie UK Limited
The Maltings
Wharf Road
Grantham
NG31 6BH
UK
Important
Read, understand and obey these safety rules and
operating instructions before operating this
machine. Only trained and authorized personnel
shall be permitted to operate this machine. This
manual should be considered a permanent part of
your machine and should remain with the machine
at all times. If you have any questions, contact us.
Contact Us:
Internet: www.genielift.com
E-mail: [email protected]
Copyright © 2009 by Terex Corporation
First Edition: Third Printing, August 2021
Genie, "S" and "Z" are registered trademarks of Terex South
Dakota, Inc. in the U.S.A. and many other countries.
These machines comply with
AS 1418.10
Complies with EC Directive 2006/42/EC
See EC Declaration of Conformity
Supply of Machinery (Safety) Regulations 2008

First Edition • Third Printing Operator's Manual Supplement
Introduction
Part No. 82518GT Panel Cradle 3
Modification Approval
These instructions constitute authorization to
modify a Genie Boom listed below by attaching
hardware to the platform rails for the purpose of
lifting solid panels, provided the criteria herein is
strictly adhered to.
This option is only approved for use on models
equipped with a 6 ft or 8 ft / 1,8m or 2,4m platform.
Approved models
Foam-filled tires required
Model Serial Number
S-40
S-40 HF (CE / UK models)
S-40 XC
S-45
S-45 HF (CE / UK models)
S-45 XC
S-60
S-60HC
S-60 J
S-60 TRAX
S-65
S-65 TRAX
S-65 XC (CE / UK models)
S-80
S-80X
S-80 XC (CE / UK models)
S-85
S-85 XC (CE / UK models)
SX-135 XC (CE / UK models)
Model
Serial Number
Z-45/22 from SN Z45-00001
Z-45/22 Not approved for models
before SN 4593-3613
Z-45/25 RT
Z-45 FE (CE / UK models)
Z-45 XC (CE / UK models)
Z-60/34
Z-60/37DC (CE / UK models)
Z-60/37FE (CE / UK models)
Z-62/40 (CE / UK models)
Z-80/60 (CE / UK models)
Do not install a panel
cradle assembly on any
Genie boom product other
than the designated
models.
Components of Kit 94493:
Part Number Description
Qty
1251600GT U-bolt, 3/8 -16 x 1.5 x 2.5 x 1.25,
UNC, ZAG
2
1274322GT Nut – Nylock, Flange, 3/8 -16, F, ZAG 8
1277924GT Nut - Nylock, Flange, 1/4 -20, F, ZAG 1
1256855GT Screw - HHF, 1/4 -20 x 0.625, 8, ZAG 1
1283028GT Nut, LP Nylock, 3/8 -16, 2, ZAG 4
56934GT Rubber bumper 4
56424GT Clamp 1
88377-1400GT Padding, 3.5 OD x 1.25 ID x 14 in 2
228848GT Panel cradle base 2
228849GT Hook piece 2
73463-1175GT Tube - Aluminum, 1.25 x 0.083 2
77664GT Strap assembly 1
82487GT Decal - Symbol, Read the Manual 2
82518GT Installation Instructions 1

Operator's Manual Supplement First Edition • Third Printing
Introduction
4 Panel Cradle Part No. 82518GT
Observe and Obey:
 Do not exceed the rated platform capacity.
Combined weight of cradles, panels,
occupants, tools and any other equipment
must not exceed rated capacity.
 The panel cradle assembly weighs 30 lbs /
13.6 kg.
 Maximum capacity of the panel cradles is
250 lbs / 113 kg.
 The weight of panel cradles and load in
panelcradles may limit maximum number of
occupants in platform to one person.
 Do not operate unless you are adequately
instructed and are aware of all hazards
associated with lifting panels.
 Do not cause a horizontal force or side load to
machine by raising or lowering a fixed or
overhanging load.
 Maximum vertical height of panels: 4 ft / 1.2 m.
 Maximum wind speed: 15 mph / 6.7 m/sec.
 Maximum panel area: 32 sq. ft / 3 m2.
Note: Perform this procedure on a firm, level
surface with the machine in the stowed position.
Panel Cradle Installation:
1 Install hook piece (Genie part number
228849GT) through the slots in the panel
cradle base (Genie part number 228848GT).
Illustration 1
1 rubber bumper 1
2 rubber bumper 2
3 aluminum tube
4 panel cradle base
5 hook piece
6 warning decal
2 Hook the panel cradle to the bottom platform
tube in the desired location.

First Edition • Third Printing Operator's Manual Supplement
Introduction
Part No. 82518GT Panel Cradle 5
3 Install rubber bumper (Genie part number
56934GT) through the panel cradle base and
the hook piece in the location noted as "rubber
bumper 1". Refer to illustration 1.
4 Secure the rubber bumper with jam nut (Genie
part number 824038GT). Do not overtighten.
5 Install rubber bumper (Genie part number
56934GT) in the panel cradle base. Install the
rubber bumper in the location noted as "rubber
bumper 2". Refer to illustration 1.
6 Secure the rubber bumper with flange nut
(Genie part number 1274322GT). Do not
overtighten.
7 Determine if the panel cradle is installed at a
platform floor support tube.
Result: The panel cradle is installed at a
platform support tube. Proceed to step 8.
Result: The panel cradle is not installed at a
platform support tube. Place the aluminum
tube (Genie part number 73463-1175GT)
between the panel cradle and the platform
floor. Proceed to step 8.
8 Insert U-bolt (Genie part number 1251600GT)
through the floor, around the tube and into the
panel cradle base.
9 Secure the U-bolt with flange nut (Genie part
number 1274322GT).
10 Apply warning decal (Genie part number
82487GT) to the front of each panel cradle
base. Refer to illustration 1.
11 Repeat steps 1 through 10 for the other panel
cradle assembly.
Install the Platform Padding:
12 Install the 2 pieces of padding (Genie part
number 88377-1400GT) on the platform rails.
Position the padding to protect the panels from
contact with the platform rails.
Illustration 2
1 clamp
2 padding
3 hook

Operator's Manual Supplement First Edition • Third Printing
Introduction
6 Panel Cradle Part No. 82518GT
Install the Strap:
13 Install clamp (Genie part number 56424GT)
around the vertical platform rail tube. Refer to
Illustration 2.
14 Secure the strap assembly (Genie part
number 77664GT) to the clamp with retaining
fasteners (Genie part numbers 1256855GT
and 1277924GT). Do not over tighten.
Note: The strap assembly should be secured
between the clamp.
Note: The strap assembly should be able to slide
freely up and down the platform rail.
Operating Instructions:
1 Secure both panel cradles to the platform.
2 Place the load so that it rests in both panel
cradles.
3 Center the load on the platform.
4 Secure the load to the platform using the
strap.
5 Tighten the strap.
Panel Cradle Part No. 82518GT Operator's Manual Supplement First Edition • Thi rd Printing