Genie GTH-636 User manual

Maintenance Manual -
Telehandlers
GTH-636
This manual includes detailed
procedures for each
maintenance inspection.
GTH-844
GTH-1056
For Repair procedures, Fault
Codes, Electrical and Hydraulic
Schematics, refer to the
appropriate Service and Repair
Manual for your machine.
GTH-1256
GTH-1544
GTH-5519
Refer to the
inside cover for a list of models
included in this manual.
Part No. 1272858
Rev A1
September 2016

Maintenance Manual September 2016
Introduction
ii Genie Telehandlers Part No. 1272858
Intr od ucti o n Intr od uct i o n
Impor tant In form ati on
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
maintenance procedure.
This manual provides detailed scheduled
maintenance information for the machine owner
and user.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance be performed at an authorized Genie
dealer service center.
Compliance
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Copyright © 2016 by Terex Corporation
1272858 Rev A, March 2016
First Edition, First Printing
Genie is a registered trademark of Terex South Dakota, Inc. in
the U.S.A. and many other countries.
"GTH" is a trademark of Terex South Dakota, Inc.

September 2016 Maintenance Manual
Introduction
Part No. 1272858 Genie Telehandlers iii
Models included in this manual
Use the following chart to identify the specific serial
number for models included in this manual.
Models
Serial number
GTH
-636 from GTH0615H-10001 to 16H-
10742
from GTH0615E-10000 to GTH0616E-
10999
from GTH06E-
11000
GTH
-844 from GTH0813-16606 to GTH0816-
21572
from GTH0816E-10000 to GTH0816E-
10699
from GTH08E-
10700
GTH
-1056 from GTH1010-14001 to GTH1014-
20404
from GTH1014E-10001 to GTH1016E-
10799
from GTH10E-
10800
GTH
-1256 from GTH1215M-101 to GTH1216M-
249
from GTH12M-
250
GTH
-1544 from GTH1513B-1 to 15B-
339
(includes 24273)
GTH
-5519 from GTH5514B-101 to GTH5516B-
4411
from GTH5516M-4411 to GTH5516M-
5799
from GTH55M-
5800
Identifying the Correct Procedure
for your Model
Unless otherwise noted, each procedure will apply
to all models. Procedures that only apply to specific
models or options will include the information in the
procedure title.
Examples of procedures that apply to specific
models:
• Adjust the Boom Sequencing Chains -
GTH-636 and GTH-844
• Adjust the Boom Sequencing Chains -
GTH-1056
Examples of procedures that apply to all models:
• Inspect the Electrical Wiring
• Inspect the Tires, Wheels and Lug Nut
Torque
Find additional Manuals for your
Model
Go to http://www.genielift.com
Use the links to locate Service Manuals,
Maintenance Manuals, Service and Repair
Manuals, Parts Manuals and Operator's Manuals.

Maintenance Manual September 2016
Introduction
iv Genie Telehandlers Part No. 1272858
Revision History
Revision History
Revision
Date
Section
Procedure / Description
A 3/2016 Initial Release
A1 9/2016 Introduction Models Included
Reference Examples:
Section – Specifications Electronic Version
Click on any content or procedure in the Table of Contents to view
the update.
Section – Maintenance, (procedure)

September 2016 Maintenance Manual
Introduction
Part No. 1272858 Genie Telehandlers v
Revision History (continued)
Revision Date Section Procedure / Description
Reference Examples:
Section – Specifications Electronic Version
Click on any content or procedure in the Table of Contents to view
the update.
Section – Maintenance, (procedure)

Maintenance Manual September 2016
Safety Rules
vi Genie Telehandlers Part No. 1272858
Section 1 Safet y R ules Gener al Saf ety Rul es
Danger
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual
on your machine will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance
Unless:
 You are trained and qualified to perform
maintenance on this machine.
 You read, understand and obey:
• manufacturer's instructions and safety rules
• employer's safety rules and worksite
regulations
• applicable governmental regulations
 You have the appropriate tools, lifting
equipment and a suitable workshop.

September 2016 Maintenance Manual
Safety Rules
Part No. 1272858 Genie Telehandlers vii
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the machine,
use signal words to identify the following:
Safety alert symbol
—
used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates a imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a
potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may cause minor or moderate
injury.
Indicates a potentially hazardous
situation which,
if not avoided,
may result in property damage.
Be sure to wear protective eye wear and
other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lif
ting or
placing loads. Always wear approved
steel
-toed shoes.
Workplace Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an
approved fire extinguisher within easy
reach.
Be sure that all tools and working areas
are p
roperly maintained and ready for
use. Keep work surfaces clean and free of
debris that could get into machine
components and cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stab
ilizing the
weight to be lifted. Use only chains or
straps that are in good condition and of
ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self
-locking
nuts) are not reused. These components
may fail if they are
used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area
is properly ventilated and well lit.

September 2016
Table of Contents
viii Genie Telehandlers Part No. 1272858
Introduction Introduction .......................................................................................................... ii
Important Information .............................................................................................. ii
Models included in this manual .............................................................................. iii
Identifying the Correct Procedure for your Model .................................................. iii
Find additional Manuals for your Model ................................................................. iii
Revision History ..................................................................................................... iv
Section 1 Safety Rules ......................................................................................................... vi
General Safety Rules ............................................................................................. vi
Section 2 Specifications ....................................................................................................... 1
Machine Specifications .......................................................................................... 1
Air Conditioner Refrigerant Specifications ............................................................. 2
Performance Specifications ................................................................................ 3
Performance Specifications ................................................................................... 3
Torque Specifications ......................................................................................... 5
Tires and Wheels ................................................................................................... 5
Powertrain Specifications ................................................................................... 6
Operator and Maintenance Manuals...................................................................... 6
Deutz Engine Models ............................................................................................. 7
John Deere Engine Models .................................................................................... 7
Perkins Engine Models .......................................................................................... 8
Transmission Specifications .................................................................................. 9
Axle Specifications ............................................................................................... 10
Hydraulic Specifications ................................................................................... 11
Hydraulic Relief Valves ........................................................................................ 11
Hydraulic Oil Specifications ................................................................................. 13
Hydraulic Hose and Fitting Torque Specifications ............................................... 16
Torque Procedure ................................................................................................ 16

September 2016
Table of Contents
Part No. 1272858 Genie Telehandlers ix
Section 3 Maintenance Procedures ................................................................................... 19
Introduction ........................................................................................................... 19
Maintenance Schedule ......................................................................................... 21
Pre-Delivery Preparation Report .......................................................................... 22
Scheduled and Programmed Maintenance Inspection Report ............................ 23
Commissioning Procedures ............................................................................. 24
C-1 Perform 50 Hour Service ............................................................................... 24
C-2 Perform Engine Maintenance – 50 Hours ..................................................... 24
C-3 Perform 150 Hour Service ............................................................................. 25
Quarterly Maintenance Procedures.................................................................. 26
Q-1 Check for Open Bulletins and Owner Registration ....................................... 26
Q-2 Battery inspection .......................................................................................... 27
Q-3 Inspect the Electrical Wiring .......................................................................... 28
Q-4 Check the Boom Wear Pads ......................................................................... 29
Q-5 Check the Exhaust System ........................................................................... 31
Q-6 Inspect the Tires, Wheels and Lug Nut Torque ............................................ 31
Q-7 Inspect the Fork Level and Auxiliary Hydraulic Hoses Tension .................... 32
Q-8 Inspect the Fuel and Hydraulic Tank Cap Venting Systems ......................... 32
Q-9 Visual Inspection of the Hydraulic Oil............................................................ 34
Q-10 Inspect the Engine Air Filter ........................................................................ 35
Q-11 Lubricate the Driveshaft .............................................................................. 35
Q-12 Inspect and Lubricate the Sequencing Chains ........................................... 36

September 2016
Table of Contents
x Genie Telehandlers Part No. 1272858
Annual Maintenance Procedures ..................................................................... 38
A-1 Inspect the Forks ........................................................................................... 38
A-2 Adjust the Boom Sequencing Chains - GTH-636 and GTH-844 ................... 38
A-3 Adjust the Boom Sequencing Chains - GTH-1056........................................ 39
A-4 Adjust the Boom Sequencing Chains - GTH-1256 and GTH-1544 ............... 40
A-5 Replace Hydraulic Tank Return Filter Element ............................................. 41
A-6 Replace the Cab Air Intake Filter Element (if equipped) ............................... 41
Programmed Maintenance Procedures ........................................................... 42
P0-1 Lubricate the Boom ..................................................................................... 42
P0-2 Deutz Engine Maintenance – Under 1000 Hours........................................ 43
P0-3 Perkins Engine Maintenance – Under 1000 Hours ..................................... 44
P0-4 John Deere Engine Maintenance – Under 1000 Hours .............................. 45
P0-5 Axle Maintenance – Under 1000 Hours ...................................................... 46
P0-6 Transmission Maintenance – Under 1000 Hours ........................................ 48
P1-1 Perform Engine Maintenance – 1000 Hours ............................................... 49
P1-2 PerformTransmission Maintenance – 1000 Hours ...................................... 49
P1-3 Perform Axle Maintenance – 1000 Hours ................................................... 50
P2-1 Perform Engine Maintenance – 2000 Hours ............................................... 51
P2-2 Test or Replace the Hydraulic Oil ............................................................... 52
P3-1 Perform Engine Maintenance – 3000 Hours ............................................... 53
P4-1 Perform Engine Maintenance – 4000 Hours ............................................... 53
P6-1 Perform Engine Maintenance – 6000 Hours ............................................... 54
P12-1 Perform Engine Maintenance – 12000 Hours ........................................... 54

September 2016 Maintenance Manual
Specifications
Part No. 1272858 Genie Telehandlers 1
Section 2 Specif ic ati ons
Machi ne S pec ific ati ons
GTH-636
Fluid capacities
Fuel tank
27 g
allons
102.2 l
iters
Hydraulic tank
34 g
allons
128.7 l
iters
Hydraulic system
(including tank)
46.5 g
allons
176 l
iters
GTH-844 (to SN GTH0816-21535)
Fluid capacities
Fuel tank
35 g
allons
132.5 l
iters
Hydraulic tank
40 g
allons
151.4 l
iters
Hydraulic system
(including tank)
55 g
allons
208.2 l
iters
GTH-844 (from SN GTH0816-21536,
GTH0816E-10000)
Fluid capacities
Fuel tank
32 g
allons
121.1 l
iters
Hydraulic tank
35 g
allons
132.5 l
iters
Hydraulic system
(including tank)
50 g
allons
189.3 l
iters
DEF tank
2.6 g
allons
10 l
iters
GTH-1056
Fluid capacities
Fuel tank
35 g
allons
132.5 l
iters
Hydraulic tank
44 g
allons
166.5 l
iters
Hydraulic system
(including tank)
55 g
allons
208.2 l
iters
GTH-1256, GTH-1544
Fluid capacities
Fuel tank
47 g
allons
178 l
iters
Hydraulic tank
48 g
allons
182 l
iters
Hydraulic system
(including
tank)
77 g
allons
291 l
iters
GTH-5519
Fluid capacities
Fuel tank
15.9 g
allons
60 l
iters
Hydraulic tank
16.4 g
allons
62 l
iters
Hydraulic system
(including tank)
25 g
allons
95 l
iters

Maintenance Manual September 2016
Specifications
2 Genie Telehandlers Part No. 1272858
Air C ondi tio ner R efr iger an t Sp eci fic ati ons
Air Conditioner Refrigerant
Specifications
System Full Charge
R134a
GTH
-636, GTH-844 and GTH-1056 1 lb 14 o
z
GTH-1256, GTH-1544
2 lb 3 o
z
GTH
-5519 1 lb 10 o
z

September 2016 Maintenance Manual
Performance Specifications
Part No. 1272858 Genie Telehandlers 3
Perfo rmanc e Spec ificat ions
Perf orma nce Speci fic ati ons
GTH-636
Drive speed, maximum
Deutz TD2.9 Engines
18 m
ph
29.0 k
m/h
Draw bar pull
15,100 l
bs
6849 k
g
Lift capacity, maximum
6000 l
bs
2722 k
g
Boom function speeds, maximum
Boom up
10 to 12 s
econds
Boom down
8 to 10 s
econds
Boom extend
11 to 13 s
econds
Boom retract
9 to 11 s
econds
Fork rotate
3 to 6 s
econds
Fork tilt up
6 to 8 s
econds
Fork tilt down
5 to 7 s
econds
GTH-844
Drive speed, maximum
Deutz 3.6 TCD Engines
15 m
ph
24.1 k
m/h
Perkins 1104D Engine
14 m
ph
22.5 k
m/h
Perkins 854 Engine
16 m
ph
25.7 m
ph
Draw bar pull
21,000 l
bs
9525 k
g
Lift capacity, maximum
8000 l
bs
3629 k
g
Boom function speeds, maximum
Boom up
12 to 14 s
econds
Boom down
9 to 11 s
econds
Boom extend
13 to 15 s
econds
Boom retract
8 to 10 s
econds
Fork rotate
3 to 6 s
econds
Fork tilt up
6 to 8 s
econds
Fork tilt down
5 to 7 s
econds
GTH-1056
Drive speed, maximum
All engines
19 m
ph
31.2 k
m/h
Draw bar pull
22,900 l
bs
10,387 k
g
Lift capacity, maximum
10,000 l
bs
4545 k
g
Boom function speeds,
maximum
Boom up
12 to 14 s
econds
Boom down
9 to 11 s
econds
Boom extend
13 to 15 s
econds
Boom retract
8 to 10 s
econds
Fork rotate
3 to 6 s
econds
Fork tilt up
6.5 to 8.5 s
econds
Fork tilt down
6 to 8 s
econds
GTH-1256
Drive speed, maximum
All
engines 18 m
ph
29 k
m/h
Draw bar pull
22,500 l
bs
10,206 k
g
Lift capacity, maximum
12,000 l
bs
5450 k
g
Boom function speeds, maximum
Boom up
16 s
econds
Boom down
13 s
econds
Boom extend
22 s
econds
Boom retract
15 s
econds
Fork tilt up
5 s
econds
Fork
tilt down 4 s
econds

Maintenance Manual September 2016
Performance Specifications
4 Genie Telehandlers Part No. 1272858
GTH-1544
Drive speed, maximum
All engines
18 m
ph
29 k
m/h
Draw bar pull
22,500 l
bs
10,206 k
g
Lift capacity, maximum
15,000 l
bs
6804 k
g
Boom function speeds, maximum
Boom up
19 s
econds
Boom down
15 s
econds
Boom extend
17 s
econds
Boom retract
14 s
econds
Fork tilt up
7 s
econds
Fork tilt down
7 s
econds
GTH-5519
Drive speed, maximum
All engines
16 m
ph
25.8 k
m/h
Draw bar pull
9200 l
bs
4173 k
g
Lift capacity, maximum
5,500 l
bs
2,500 k
g
Boom function speeds, maximum
Boom up
7 seconds
Boom down
7 seconds
Boom extend
7 seconds
Boom retract
4 seconds
Fork tilt up
4 seconds
Fork tilt down
3 seconds

September 2016 Maintenance Manual
Torque Specifications
Part No. 1272858 Genie Telehandlers 5
Torque Specifications
Tires an d W heels
GTH-636
Lug nut torque
465 ft-
lb
630 Nm
Tire pressure
(models with air
-filled tires)
58 p
si
4.3 b
ar
GTH-844
Lug nut torque
295 ft-
lb
400
Nm
Tire pressure
(models with air
-filled tires)
62 p
si
4.3 b
ar
GTH-1056
Lug nut torque
465 ft-
lb
630 Nm
Tire pressure
(models with air
-filled tires)
62 p
si
4.27 b
ar
GTH-1256
Lug nut torque
465 ft-
lb
630 Nm
Tire pressure
(models with air
-filled tires)
87 p
si
6 b
ar
GTH-1544
Lug nut torque
465 ft-
lb
630 Nm
Tire pressure
(models with air
-filled tires)
87 p
si
6 b
ar
GTH-5519
Lug nut torque
295 ft-
lb
400 Nm
Tire pressure
(models with air
-filled tires)
65 p
si
4.5 b
ar

Maintenance Manual September 2016
Powertrain Specifications
6 Genie Telehandlers Part No. 1272858
Powertr ain Specif ications
Operat or and M ai nte nanc e M anu als
Engine Operator and Maintenance
Manuals
Deutz TD 2.9 L4
Genie part number
1251561
Deutz TCD3.6 L4
Genie part number
218707
Deutz TCD 4.1 L4
Genie part number
57.4700.0004
Perkins 854F
-E34T
Genie part number
218708
Perkins 1104D
-E44TA
Genie part number
117765
Perkins 1204E
-E44TA
Genie part number
218726
John Deere 4045TH485
Genie part number
123703
Transmission Operator and
Maintenance Manuals
Carraro 26.27M
Genie part number
218710
Dana Integral Gear Box Shift on Fly
Genie part number
57.4700.0007
Dana T20000
Genie part number
115025
Dana VDT12000
Genie part number
218706
ZF 4 WG
-98 TC
Genie part number
1258405
Axle Operator and Maintenance
Manuals
Comer
Genie part number
57.4700.0020
Dana 212
Genie part number
1259569
Dana Planetary 213
Genie part number
115026

September 2016 Maintenance Manual
Powertrain Specifications
Part No. 1272858 Genie Telehandlers 7
Deutz En gin e Mo dels
Deutz Engine Models
TD 2.9 L4, GTH
-636
Standby idle
1000 r
pm
Low idle
950 r
pm
High idle
2600 r
pm
Oil capacity (including filter)
Units ship with 15W
-40.
9.4 q
uarts
9 l
iters
Engine
coolant capacity
Type: Extended Life 50/50
12.4 q
uarts
11.7 l
iters
TD 2.9 L4, GTH
-5519
Low idle
1000 r
pm
High idle
2700 r
pm
Oil capacity (including filter)
8.5 q
uarts
8 liters
Units ship with 15W
-40 Shell Rimula R4 L.
Engine coolant capacity
Type:
Extended Life
3.3 g
allons
12,5 l
iters
TCD 3.6 L4, GTH
-844, GTH-1056
Low idle
1000 r
pm
High idle
2400 r
pm
Oil capacity (including filter)
9.5 q
uarts
9 l
iters
Units ship with 15W
-40 API CJ4 low ash oil.
Engine coolant capacity
Type: Extended Life
4.5 g
allons
17 l
iters
TCD 4.1 L4, GTH
-1256, GTH-1544
Low idle
920 r
pm
High idle
2300 r
pm
Oil capacity (including filter)
12.1 q
uarts
11.5 l
iters
Units ship with 15W
-40 API CJ4 low ash oil.
Engine coolant capacity
Type: Ethylene Glycol
7.6 g
allons
29 l
iters
Extreme operating temperatures may require the
use of alternative engine oils. For oil requirements,
refer to the Engine Operator Manual for your
engine.
John D e ere E ngi ne M odel s
John Deere Engine Models
4045HF485, GTH
-1056
Low idle
8000 r
pm
High idle
2400 r
pm
Oil capacity (including filter)
14 q
uarts
13.2 l
iters
Oil type
15W-
40
Units ship with John Deere Engine Break
-In Oil. During
the break
-in period, add John Deere Engine Break-
In Oil
as needed to maintain the specified oil level.
Engine coolant capacity
Type: Extended Life
7 g
allons
26.5 l
iters
Extreme operating temperatures may require the
use of alternative engine oils. For oil requirements,
refer to the Engine Operator Manual for your
engine.

Maintenance Manual September 2016
Powertrain Specifications
8 Genie Telehandlers Part No. 1272858
Perki ns Engi ne M odel s
Perkins Engine Models
854E
-E34TA, GTH-844
Low idle
1000 r
pm
High idle
2700 r
pm
Oil capacity (including filter)
8.8 q
uarts
8.3 l
iters
Units ship with 15W
-40 API CJ4 low ash oil.
Engine coolant capacity
4.9 g
allons
18.5 l
iters
1104D-E44TA, GTH-844, GTH-1056
Low idle
1000 r
pm
High idle
2500 r
pm
Oil capacity (including filter)
10 q
uarts
9.6 l
iters
Units ship with 15W
-40.
Engine coolant capacity
Type: Extended Life
4.6 g
allons
17.4 l
iters
1204E
-E44TA, GTH-1056
Low idle
800 r
pm
High idle
2200 r
pm
Oil
capacity (including filter) 8.8 quarts
8.3 liters
Units ship with 15W
-40 API CJ4 low ash oil.
Engine coolant capacity
Type: Extended Life
4.9 gallons
18.5 liters
1204E
-E44TA, GTH-1256, GTH-1544
Low idle
800 r
pm
High idle
2200 r
pm
Oil capacity
(including filter) 14.8 q
uarts
14 liters
Units ship with 15W
-40 API CJ4 low ash oil.
Engine coolant capacity
Type: Ethylene Glycol
7.7 gallons
29 liters
Extreme operating temperatures may require the
use of alternative engine oils. For oil requirements,
refer to the Engine Operator Manual for your
engine.

September 2016 Maintenance Manual
Powertrain Specifications
Part No. 1272858 Genie Telehandlers 9
Transm iss io n Sp ecif ic atio ns
Dana Transmission Models
Dana Integral Gear Box Shift on Fly
Transmission Type: Hydrostatic with Mechanical Gear,
2
speed
Oil capacity, gear box
1.69 q
uarts
1.6 liters
Units ship with SAE 85W90 API GL4.
Dana T20000
Transmission Type:
3 speed powershift
Oil capacity, gear box
20 q
uarts
18.9 liters
Units ship
with Chevron RPM SAE 10W.
Extreme operating temperatures may require the use of
alternative transmission oils. For oil requirements, refer
to the Dana T20000 Maintenance Manual.
Dana VDT12000
Transmission Type:
3 speed powershift
Oil capacity,
transmission 14.3 q
uarts
13.5 liters
Oil capacity, gear box
1.1 q
uarts
1 liters
Units ship with Chevron Ursa Hydraulic 10W.
Extreme operating temperatures may require the use of
alternative transmission oils. For oil requirements, refer
to the Dana VDT12000 Service Manual.
ZF Transmission Models
ZF 4 WG
-98 TC
Transmission Type:
4 speed powershift
Oil capacity
16.9 q
uarts
16 l
iters
Units ship with Chevron Delo 400 LE SAE 15W40.
Extreme operating temperatures may require the use of
alternative transmission oils. For oil requirements, refer
to the ZF 4 WG-98 TC Maintenance Manual.

Maintenance Manual September 2016
Powertrain Specifications
10 Genie Telehandlers Part No. 1272858
Axle Specifications
Carraro Axle Models
Carraro 26.27M Drive Axle
Front Axle Lubrication
Front differential
7.4 q
uarts
7 l
iters
Axle planetary end (each)
0.8 q
uarts
0.8 l
iters
Rear Axle Lubrication
Rear differential
7.9 q
uarts
7.5 l
iters
Axle planetary end (each)
0.8 q
uarts
0.8 l
iters
Oil viscosity requirements
Differential
Chevron Supreme 80W90 L
Planetary ends
Chevron Supreme 80W90 L
Comer Axle Models
Comer Drive Axle
Front Axle Lubrication
Front differential
5.28 q
uarts
5 l
iters
Axle planetary end (each)
1 q
uarts
0.95 l
iters
Rear Axle Lubrication
Rear differential
5.28 q
uarts
5 l
iters
Axle planetary end (each)
1 q
uarts
0.95 l
iters
Drop Box
Lubrication
Drop Box
1.04 q
uarts
0.98 l
iters
Oil viscosity requirements
Differential
API GL5 (MIL L-
2105)
Planetary ends
API GL5 (MIL L-
2105)
Dana Axle Models
Dana 212 Drive Axle
Front Axle Lubrication
Front differential
7.4 quarts
7 liters
Axle planetary end (each)
0.8 quarts
0.8 liters
Rear Axle Lubrication
Rear differential
8 q
uarts
7.6 liters
Axle planetary end (each)
0.8 quarts
0.8 liters
Oil viscosity requirements
Differential
Chevron Supreme 85W90 (API GL5)
Planetary ends
Chevron
Supreme 85W90 (API GL5)
Dana Planetary 213 Drive Axle
Front Axle Lubrication
Front differential
15 quarts
14.2 liters
Axle planetary end (each)
2 q
uarts
1.9 liters
Rear Axle Lubrication
Rear differential
15 quarts
14.2 liters
Axle planetary end
(each) 2 q
uarts
1.9 liters
Oil viscosity requirements
Differential
Chervron Supreme 80W90 LS
Planetary ends
Chervron Supreme 80W90 LS