Geovent HVU 300 User manual

HIGHVACUUM UNIT
HVU 300, 350, 450, 550 and 700
INSTRUCTION MANUAL
www.geovent.com
Version 1.0 08.05.2023

2

3
Contents
1.0 Introduction ..............................3
2.0 Safety ..................................3
2.1 General safety .......................... 3
2.2 Danger .................................3
3.0 Machine overview ........................ 4
3.1 Description ............................. 4
3.2 Intended use ............................ 4
3.3 Machine specifications .................... 4
3.3.1 Design ............................... 4
3.3.2 Technical data ......................... 4
4.0 Transport, handling and storage . . . . . . . . . . . . . 5
5.0 Assembly, installation and start of operation ... 5
5.1 Location ............................... 5
5.2 Installation ............................. 5
5.2.1 Installation .............................5
5.2.2 Mountiong of accessories..................6
5.3 Control and test of the system ...............6
6.0 Commissioning .......................... 7
6.1 After installation ......................... 7
7.0 Control, test and maintenance .............. 7
7.1 Control ................................ 7
7.2 Maintenance .............................7
7.3 Replacing filter............................7
7.3.1 Emptying of bucket.......................7
7.3.2 Exchange of filter cartridges................7
8.0 Cleaning ................................7
9.0 Troubleshooting ......................... 7
10.0 Dismantling, disabling and scrapping ........ 8
11.0 Dimensions ............................ 8
12.0 Liability ............................... 9
13.0 Declaration of conformity ................. 9
14.0 Spare part list ......................... 10
1.0 Introduction
This manual is made and designed in order to facilitate
the best and most secure interaction with the product.
The manual is relevant for people involved in transpor-
tation, stocking, installation, using, maintaining and all
other thinkable interaction with the product.
The manual must be read in full and understood before
interacting with the product.
When the manual has been read and understood in full,
the table of contents can be used to find the relevant
information in each case.
The product is manufactured by:
Geovent A/S
Hovedgaden 86
DK-8861 Løgstrup
DENMARK
Tel.: (+45) 86 64 22 11
E-mail: [email protected]
www.geovent.com
This manual is to be used for all interactions with the
product including: Transportation, stocking, installation,
operation and maintenance.
This product is marked with: (example)
2.0 Safety
2.1 General safety
Carefully read this manual before use and observe the
safety instructions in order to avoid injuries!
Keep this manual in a safe place!
Secure that all users of the product have read this ma-
nual and that they follow the instructions as described.
Observe all instructions marked on the product!
Observe the indications of the manufacturer.
Never use the product if you are in doubt about how it
works or what you should do.
When doing maintenance follow the instructions in chap-
ter 7.0.
Do not modify the product or use spare parts from other
suppliers than Geovent, as this may hamper the product
and the function.
2.2 Danger
You must wear safety gloves when handling or using the
product to protect your hands from scratches etc.
Be aware that the product may tilt when you move it.
You must handle the product with care and tie it safely to
the truck or the fork lift when it is in transport.
Follow the instructions in chapter 7.0 when the product
is maintained.
When handling the product be sure that the there is no
risk for the installer, and secure that there are no people
around the product, secure that the product cannot fall
down risking to injure persons or subjects.
In case of an accident or a fire: Call for help.

4
The product is not to be used in areas categorised as
ATEX zones, e.g. with dust from aluminium, flour, wood,
and other mediums that present an explosion hazard.
If a repair is not possible you should dispose of the pro-
duct. Please follow the instruction for disposal in chapter
10.0.
3.0 Machine overview
3.1. Description
The Geovent HVU is a compact high vacuum unit to
collect dust, fumes or other particles. The product is
supplied with dierent characteristics and with dierent
types of accessories.
3.2 Intended use
The Geovent High Vacuum Unit (HVU) is used, among
other things, for vacuuming during car preparation and
for e.g. grinding dust extraction.
The unit is equipped with a two-stage lter cyclone with a
compressed air cleaning system. Filtration degree of
99.9%.
The unit can e.g. be used for extraction of grinding dust
from hand-held rotary sanders, xed belt sanders and
bench grinders, brake dust from cars and trucks as well
as general workplace cleaning etc.
3.3 Machine specifications
3.3.1 Design
A Ø127 mm outlet
B Removable lid
C Control panel with automatic start/stop and filter
cleaning
D Safety valve
E Filter cartridge - Alu-coated polyester fabric - antista-
tic
F Ø127 mm inlet
G Collection bucket 34 liters
H Frame with slots for forklifts
Shield: Coated steel plate.
Filter media: Antistatic aluminum coated polyester fil-
ter with 99.9% filtration efficiency. Life expectancy under
normal use: 4.000-8.000 hours.
Motor/vacuum pump: IP 55 standard motor with side
channel blower in cast aluminum.
Life expectancy in normal use: 20.000 hours
Automation: Control panel in steel IP 54
3.3.2 Technical data
Dimensions
Model Power
[kW]
Power con-
sumption
100% load
Maximum air
flow [m³/h]
HVU 300 7,5 15,5A 562
HVU 350 7,5 15,5A 562
HVU 450 5,5 11,1A 663
HVU 550 9,2 17,8A 782
HVU 700 11 21,6A 939
B
C
D
E
F
H
A
G

5
Model
Max
vacuum
[kPa]
Filter
surface
area [m²]
Filtration
level acc. to
BIA-test
HVU 300 25 12 99,9%
HVU 350 30 12 99,9%
HVU 450 21 12 99,9%
HVU 550 30 12 99,9%
HVU 700 30 12 99,9%
Model
Sound pres-
sure level
ISO 3744
Compressed
air tank 1”
connection
Collection
bucket
HVU 300 74,8 dBA 4 Liter 34 Liter
HVU 350 72,1 dBA 4 Liter 34 Liter
HVU 450 77,1 dBA 4 Liter 34 Liter
HVU 550 77,4 dBA 4 Liter 34 Liter
HVU 700 78 dBA 4 Liter 34 Liter
Model Cabinet + cy-
clone ø700
Corrosion
class Weight
HVU 300 Powder coated ll 210
HVU 350 Powder coated ll 215
HVU 450 Powder coated ll 215
HVU 550 Powder coated ll 225
HVU 700 Powder coated ll 245
Temperature of extracted air Max. 40°C
Ambient temperature -15°C - +40°C
Temperature control panel 5 - 40°C
Relative humidity must be <90%
The sound level depends on several factors. For examp-
le, the location of the high vacuum unit (indoor/outdoor),
the size of the room, the ambient temperature, shotdown
delay and the connection (hose><pipe) of the unit also
have an impact on the sound level.
4.0 Transport, handling and storage
During transport in a truck or in another means of trans-
portation the product must be securely packed in a box
or a pallet and covered with a water proff material.
The product must be securely stowed in the truck so that
it will neither tilt nor shift during transport.
During transport over a short distance e.g. in a stock or
a factory, the product can be moved by means of a for-
klift or a stabeler.
When moved it must be secured that the product does
not tilt or shift. And it must be secured that the limitations
of the means of transportation is not exceeded.
Secure that there are no people around the product,
when the product is moved.
The product must be placed in a dry place and covered
securely, in order to secure that moist, metal parts or
other substances do not damage the product.
It is not allowed to place anything on top of the product.
5.0 Assembly, installation and start of
operation
5.1 Location
To ensure a flawless function, the product must be in-
stalled indoors in e.g. an engineering room with sound
ventilation.
Outdoor installation is not recommended, and a canopy
must always be used as a minimum if indoor installation
is not possible.
We do not recommend outdoor installation, as the risk
of water and condensation in the product increases, and
the electronic components do not function at temperatu-
res below 5°C.
Before installing the product, ensure that an optimal lo-
cation is chosen. Is there enough space for the product?
Is there space for maintenance and filter changes?
Place the product on a level and stable base (e.g. a con-
crete concrete floor) and secure it.
Avoid as far as possible bends immediately before the
inlet and after the outlet, as this could reduce the perfor-
mance of the product.
5.2 Installation
The following installation should only be carried out by a
trained installer.
5.2.1 Installation
Procedure:
1. Place the HVU on a solid foundation (e.g. a concrete
floor) where there is no possibility for vibrations to be
transmitted. In addition, allowance shall be made for
filter changes (i.e. minimum headroom of 800 mm).
2. The piping is connected to the HVU. On the inlet side
the pipe can be fixed e.g. by means of a snap lock
system.
Remember to seal the joint with sealant and/or tape!
3. To ensure free mixing, the discharge should be di-
rected two meters above the roof ridge towards the
atmosphere with a discharge velocity of at least 8 m/s.
4. The entire system/piping should always be thorough-
ly inspected for leaks. Leaks must be sealed. The sy-
stem must not be used for the following 24 hours.
This manual suits for next models
4
Table of contents
Other Geovent Vacuum Cleaner manuals