GFA 10003738 10011 User manual

Installation Instructions
ELEKTROMAT
SI 55.40 FU-40,00
Model: 10003738 10011
-en-
Status: 30.05.2018

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GfA ELEKTROMATEN GmbH & Co. KG
Wiesenstraße 81
D-40549 Düsseldorf
www.gfa-elektromaten.de
[email protected]

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Table of contents
1General safety information .............................................................................................. 4
2Technical Data ................................................................................................................ 5
3Mechanical installation .................................................................................................... 6
4Electrical installation ..................................................................................................... 10
5Limit switch adjustment ................................................................................................. 11
6Motor connection .......................................................................................................... 12
7Limit switch connection ................................................................................................. 12
8Emergency manual operation (emergency hand crank) ................................................ 13
9Completion of commissioning / testing .......................................................................... 15
10Declaration of incorporation / conformance ................................................................... 18
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Symbols
Warning - Potential injury or danger to life!
Warning - Danger to life from electric current!
Note - Important information!
▶ Requirement - Required action!
Schematic representations are based on product examples. Deviations from delivered
products are possible.

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1 General safety information
Specified normal use
The drive unit is intended for doors, which have to be secured against falling down; a safety
brake is included in the gearbox. The drive unit is directly mounted on the door shaft.
The safe operation is only guaranteed with normal specified use. The drive unit is to be
protected from rain, moisture and aggressive ambient conditions. No liability for damage
caused by other applications or non-observance of the information in the manual.
Modifications are only permitted with the agreement of the manufacturer. Otherwise the
Manufacturer’s Declaration shall be rendered null and void.
Safety information
Installation and initial operation tasks are to be performed by trained, skilled fitters only.
Only trained electrical craftsmen are permitted to work on electrical equipment. They must
assess the tasks assigned to them, recognise potential danger zones and be able to take
appropriate safety measures.
The installation is only to be carried out with the supply off.
Observe the applicable regulations and standards.
Coverings and safety devices
Do not operate unless corresponding coverings and safety devices are fitted/installed.
Ensure that gaskets are correctly positioned and cable glands are correctly tightened.
Spare parts
Use only original spare parts.

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2 Technical Data
Type SG 85F
Output torque 550 (440) 1) Nm
Output speed OPEN 8-40 rpm
Output speed CLOSE 8-30 rpm
Output speed CLOSE > 2,5m 8-30 rpm
Output shaft / hollow shaft 40,00 mm
Locking torque moment 1100 Nm
Safety brake (testhouse/approval number) 14-003612-PR03
Supply voltage 3~ 400 V
Maximum holding torque 550 Nm
Operating current 12,40 A
Operating frequency 50 Hz
Power factor cos φ 0,76
Maximum movement per hour 20 h-1
Hand forces 320 N
Class of protection IP 65
Limit switch range
(maximum revolutions of output shaft / hollow shaft) 20
Braking torque 9 Nm
Braking voltage 178 V DC
Rectifier type FU
Temperature range +5 / +40 (+60) 2) °C
Operating sound pressure level < 70 dB(A)
1) Abtriebsdrehmoment, das konstant über den gesamten Endschalterbereich und die maximalen Schaltungen pro Stunde genutzt werden kann.
2) When using a temperature range of +40°...+60°C use half of maximum movements per hour.

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3 Mechanical installation
Prerequisites
The permissible loads on walls, fastenings, mountings and transmission elements must not
be exceeded, even for maximum holding torques or locking torques (▶ refer to technical
data).
Connection elements
▶ Self-locking connection
elements with a minimum
strength of 800 N/mm2
(8.8) must be used.
▶ Utilize the hole diameter
to the full.
▶ Use adequately
dimensioned washers for
elongated holes.
BAGAB00002_Z002 BA GAB00003_Z002
3 : 1
Permissible mounting positions
BAGAC0 30 0 1 _Z0 0 2

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Mounting
Two elongated holes are provided for mounting.
BAGAD03 0 0 1 _Z0 0 3

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Installation
The descriptions below apply to general door specifications. The specifications of the door
manufacturer must also be observed during installation.
Warning - Potential injury or danger to life!
 During installation, be sure to use a lifting device that has a sufficient load-carrying
capacity.
▶ Thoroughly grease the door shaft. BAGAE01001_Z003
▶ Mount the keys. BAGAE03002_Z001

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▶ Attach the drive unit. BAGAE03005_Z002
▶ Tighten all connection elements (M12) to
75 Nm. Install all other connection
elements according to the specifications of
the door manufacturer.
BAGAE03010_Z002
75 Nm
8.8
8.8
8.8 8.8

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4 Electrical installation
Warning - Danger to life from electric current!
 Switch the mains OFF and check that the cables are de-energised
 Observe the applicable regulations and standards
 Make a proper electrical connection
 Use suitable tools
Performing electrical installation
Remove the cover. Insert the motor plug. Insert the limit switch plug.
BAHEA02_Z001 BAHEB01_Z001 BAHEC01_Z001
Completing the electrical installation
Mount the cable entries and/or cable glands.

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5 Limit switch adjustment
The adjustment of the final limit positions OPEN and CLOSE is described in the instructions
for the door control panel.

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6 Motor connection
M1 Motor
X13 Motor plug
Y1 Brake
7 Limit switch connection
S10 Manual operation
X12 DES connection
1 Safety circuit
2 Channel B (RS485)
3 Ground
4 Channel A (RS485)
5 Safety circuit
6 Supply network
W3 Connection cable
FI

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8 Emergency manual operation (emergency hand crank)
The emergency manual operation is designed for opening or closing the door without power
supply. Its activation interrupts the control voltage. Electrical operation is no longer possible.
Warning – Injuries due to incorrect operation or falling objects!
 Switch off voltage.
 Adopt a secure position.
 For drive units with brake, the emergency manual operation must be carried out
against the closed brake.
Warning - Danger of the door dropping!
If you need to apply more than the permissible force of 390N (according to DIN EN
12604/DIN EN 12453) to move the door by emergency manual operation, this
indicates a stalling on the drive unit or door. Releasing the stalling may cause the
door to drop.
 Adopt a secure position
 For drive units with brake, the emergency manual operation must be carried out
against the closed brake.
Caution – Damage to components!
 Do not move the door beyond the final limit positions.

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Plug in the crank and turn until it engages
(①). Open or close by turning the crank (②).
After use, the crank may be attached to the
drive unit.
▶ Attach as illustrated.

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9 Completion of commissioning / testing
Check the following components and after that, mount all covers.
Gearbox
Check drive unit for oil loss (a few drops are not critical). Protect output shaft permanently
against corrosion.
Safety brake in the gearbox
The safety brake requires no maintenance or inspection.
Warning – Danger of the door dropping
In the case of a gearbox damage, the internal safety brake is triggered to prevent the
door from dropping. The gearbox stalls.
Releasing the stalling may cause the door to drop!
 Block the door for pedestrians and vehicles.
 Do not release the stalling. Do not use the emergency manual operation.
 Secure the door against dropping. Please observe the specifications of the door
manufacturer.
 The drive unit needs replacement. Please observe the specifications of the door
manufacturer.
Mounting
Check all mounting elements (consoles, torque brackets, screws, retaining rings etc.) for
tightness and impeccable condition.
Electric wiring
Check connection cables and cables for damage or pinches. Check screw and plug
connections for correct seating and electrical contact.

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Emergency manual operation
Function to be checked in a de-energised state. Carry out functional test only between final
limit positions.
Limit switches
Check the final limit positions by opening and closing the door completely. The safety zone
must not be reached.
Brake
Warning – Injury or danger to life possible!
 Carry out brake test. Overrun depends on the door and its equipment. The
manufacturer's specifications must be observed.
 The brake release for doors without counter-balancing may only be used in the
CLOSE final limit position.
Warning – Injury or danger to life possible!
Service life of the brake - replacement of the entire brake in the case of:
 Operation with mains supply after 250,000 door cycles
 Operation with frequency inverter after 1,000,000 door cycles
Degree of protection IP65i must be used in environments that may change the friction
coefficient of the brake pad (atmospheres with oil, solvents, cleaning agents, etc.).

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Entire drive unit
Note!
 Have the drive checked annually by a specialist.
 Shorter inspection interval for frequently used doors.
 Observe the applicable regulations and standards.

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10 Declaration of incorporation / conformanc e
Declaration of incorporation
in the terms of Machinery Directive 2006/42/EC
for partly completed machinery, Appendix II Part B
Declaration of conformity
in terms of EMC Directive 2014/30/EU
We, the
GfA ELEKTROMATEN GmbH & Co. KG
hereby declare that the following products are conform with the above
EC Guideline and are only intended for installation in door equipment.
SI 55.40 FU-40,00
Standards applied
DIN EN 12453:2001-02
DIN EN 12604:2000-08
DIN EN 60335-1:2012-10
DIN EN 61000-6-2:2006-03
DIN EN 61000-6-3:2011-09
Industrial, commercial and garage doors and gates - Safety in use of
power operated doors - Requirements
Industrial, commercial and garage doors and gates - Mechanical
aspects - Requirements
Household and similar electrical appliances - Safety - Part 1:
General requirements
Electromagnetic compatibility (EMC) Part 6-2 Generic standards –
Immunity standard for industrial environments
Electromagnetic compatibility (EMC) Part 6-3 Generic standards –
Emission standard for residential, commercial and light-industrial
environments
We undertake to transmit in response to a reasoned request by the appropriate regulatory
authorities the special documents on the partly completed machinery.
Authorised representative for the compilation of the relevant technical documents
(internal EU address)
Dipl.-Ing. Bernd Synowsky
Documentation representative
Incomplete machines within the meaning of the EC Directive 2006/42/EC shall only be intended to
be integrated into other machines (or into other incomplete machines/systems) or to be assembled
with them to form a complete machine within the sense of the Directive. Therefore, this product
cannot be commissioned before it is determined that the entire machine/system to which it was
integrated shall comply with the provisions of the Machinery Directive indicated above.
Düsseldorf, 10.07.2017 Stephan Kleine
CEO Signature

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