GFA ELEKTROMAT FS 50.20-40,00 User manual

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Installation Instructions
ELEKTROMAT
FS 50.20-40,00
Model: 10002913 00002
-en-
Status: 19.10.2023
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Table of contents
1Safety-relevant chapter................................................................................................................................ 3
Explanation of symbols................................................................................................................................... 3
Specified use .................................................................................................................................................. 3
General safety instructions............................................................................................................................. 4
2Technical data ............................................................................................................................................. 5
3Product overview ......................................................................................................................................... 6
4Storing ......................................................................................................................................................... 7
5Transport ..................................................................................................................................................... 7
6Mechanical installation................................................................................................................................. 8
General safety information ............................................................................................................................. 8
Permissible mounting positions...................................................................................................................... 8
Mounting......................................................................................................................................................... 9
Connection elements.................................................................................................................................... 10
Work steps.................................................................................................................................................... 11
7Electrical installation .................................................................................................................................. 13
General information ...................................................................................................................................... 13
Attaching the connection cables................................................................................................................... 14
Mechanical limit switch - function ................................................................................................................. 15
Mechanical limit switch - setting the final limit position................................................................................. 15
8Motor connection ....................................................................................................................................... 18
9Limit switch connection.............................................................................................................................. 18
10 Universal brake.......................................................................................................................................... 19
11 Maintenance .............................................................................................................................................. 21
Maintenance checklist .................................................................................................................................. 21
Checklist for fault correction ......................................................................................................................... 22
12 Disposal..................................................................................................................................................... 23
13 Declaration of Incorporation / Declaration of Conformity............................................................................ 24
▶▶
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Schematic representations are based on product examples. Deviations from delivered
products are possible.

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1Safety-relevant chapter
Explanation of symbols
The following symbols are used in these installation instructions:
DANGER
Safety note: Non-compliance will result in death or severe injury.
WARNING
Safety note: Non-compliance can result in death or severe injury.
CAUTION
Safety note: Non-compliance can result in injury.
NOTICE
Note: Non-compliance can result in material damage and impairment of product functionality.
iNOTE
Note: Points out useful additional information.
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Specified use
The drive unit is intended for vertically moving doors for the protection against fire and smoke. The doors close
by gravity in the case of a fire.
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The drive unit must be protected against moisture and aggressive environmental conditions (such as corrosive
substances). The drive units are only suitable for indoor use. Appropriate protective measures must be taken for
outdoor installation. The drive unit is not intended for hazardous areas. The values specified in the technical
data of the drive unit must not be exceeded. The safe operation can only be ensured if used as specified.
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iNOTE
Only for installations in Australia
This Product has not been safety tested in accordance with Australian Standard AS/NZS 60335.2.95:2020
Household and similar electrical appliances - Safety, Part 2.95: Particular requirements for drives for vertically
moving garage doors for residential use for hazards when installed in residential environments.
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Target audience of the installation instructions
These installation instructions are intended for competent personnel trained in handling doors.
Competent personnel qualify by specialist knowledge, skills and practical experience. Such personnel
can safely carry out installation, maintenance and modernisation as instructed.
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Safe operation
The safe operation of the product can only be ensured if it is used as specified. Follow the installation
instructions. Observe all specifications, especially warnings, when installing the product in the overall system.
GfA is not liable for damage resulting from non-observance of the installation instructions. The resulting overall
system must be reassessed for its safety in accordance with applicable standards and directives (e.g. CE
marking). These installation instructions refer only to a part of the overall system and are not sufficient as the
sole instructions for the overall system. The installer of the system must prepare the instructions for the overall
system. We recommend entering the danger area of the system only when the drive unit is at a standstill.
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General safety instructions
WARNING
Failure to follow these installation instructions may result in severe injury or death.
Please read these instructions before using the product.
Keep these instructions handy.
Include these instructions when passing on the product to third parties.
WARNING
Danger from improper use of the product!
Do not let children operate the product unsupervised or use as a toy.
WARNING
Danger to life from incorrect installation!
Work carried out improperly may result in death or severe injury from electrical current or falling parts
Allow only competent people to carry out the work.
Disconnect all cables from the power supply.
Observe valid regulations and standards.
Use suitable tools.
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WARNING
Danger to life from falling objects if the drive unit is subjected to impermissible forces!
Inadmissible forces (examples: collision with a forklift, dropping the drive unit, tearing or pulling on the motor)
lead to damage to the drive unit. There is a risk of severe injury or death from falling objects.
Prevent impermissible forces from acting on the drive unit,
Check the drive unit for damage if impermissible forces have acted on it. Look even for minor damage.
Lock the door during the inspection.
Contact the service department if you have difficulty assessing the damage.
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GfA ELEKTROMATEN GmbH & Co. KG
Wiesenstraße 81
D-40549 Düsseldorf
www.gfa-elektromaten.de
[email protected]

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2Technical data
Designation
Unit
Output speed
20
rpm
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Output torque
500 (500) 1)
Nm
Output / hollow shaft
40,00
mm
Series
FS 50
-
Limit switch range
(maximum revolutions of the output / hollow shaft)
20
-
Supply voltage
3N~ 400
V
Operating current
2,70
A
Operating frequency
50
Hz
Power factor cos φ
0,75
-
Safety circuit
24
V
Degree of protection
IP 54
-
Temperature range
-10 / +40 [+60] 2)
°C
Operating sound pressure level
< 70
dB(A)
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Cycles per hour
11 (6,9)1)
h-1
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Max. holding torque
500
Nm
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Max. load
-
N
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Braking torque
31
Nm
Braking voltage
24
V DC
Rectifier type
-
-
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Series
Designation
FS 15
FS 25
FS 50
FS 110
Braking power
16 W
24 W
26 W
26 W
Permissible radial load
3900 N
4350 N
9100 N
17000 N
restoring torque
ELEKTROMATEN
15 Nm
15 Nm
22 Nm
30 Nm
Weight
26.5 kg
46 kg
66 kg
105 kg
Recommendation of number of
teeth for sprocket and pitch
15
3/4“
15
3/4“
15
1“
15
1 1/4“
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1) Specification in ( ) according to EN 60335-2-103.
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2) When using a temperature range of +40°...+60°C use half of maximum cycles per hour.
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Output speed
The centrifugal brake limits the output speed in the case of a fire when the power supply fails. In this case, the
output speed is higher than the one in mains operation.
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Maximum holding torque
Denotes the maximum torque that may act on the drive shaft of the drive unit when the door is stationary.
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Operating current
In door drive units, the operating current can be up to 4 times the rated current for a short time.
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Cycles per hour
The specified cycles per hour apply to an even distribution of the cycles per hour that must not be exceeded.
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3Product overview
No.
Designation
1
Output shaft: Note the recommendation for the number of teeth on the sprocket and the pitch in the
technical data.
2
Spur gear
3
Intermediate flange with centrifugal brake: In the case of fire, the centrifugal brake regulates the speed
that the door uses to close. In the case of fire, the door closes 10% to 15% faster than with electrical
operation.
4
Motor: three-phase motor with thermal protection switch.
5
Universal brake: Combination of working current brake and spring-applied brake (see chapter Universal
brake).
6
Limit switch cover
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1) Specification in ( ) according to EN 60335-2-103.
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CAUTIO
N
Component damage can result!
The maximum current that can be switched over the limit switch is 1A for 230 V AC and 0.4 A for 24V DC.
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4Storing
Store the product in the original packaging.
Ensure the following environmental conditions for storage:
Closed, dry, dark and vibration-free rooms
Temperatures between +5 °C and +40 °C
Relative humidity less than 70 %, non-condensing
Dust protected
Protected against corrosion (e.g. protection against saltwater)
Protected against chemicals
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5Transport
Avoid bumps, impacts and vibrations during transport.
CAUTION
Injuries, or damage to the drive unit!
Use aids for lifting and carrying if the weight of the drive unit exceeds 20 kg. Refer to the technical data for
the weight.
NOTICE
Failure of electrical components during operation!
Do not lift the drive unit by the cables.
Lifting points
Lift the product at the position shown.
Use lifting equipment and load suspension devices
with sufficient load-carrying capacity. Refer to the
technical data for the weight of the drive unit.
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6Mechanical installation
General safety information
WARNING
Danger to life from electric shock!
Working on the mechanics may damage electrical lines or components. Danger to life or risk of severe injury
from electric current.
Disconnect all cables from the power supply.
Secure the mains disconnector against plugging in or switching on again.
Allow only competent people to carry out the work.
WARNING
Danger to life from moving parts!
Moving parts may cause the risk of injury, for example through impact, shock, crushing, shearing or drawing
in of body parts.
Mount the product 2.5 m above the access level or use additional protective devices to prevent contact.
CAUTION
Injuries from hot surfaces!
The surfaces of the motor can get up to 100 °C during operation. This may cause burns.
Mount the product 2.5 m above the access level or use additional protective devices to prevent contact.
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Permissible mounting positions
Mount the drive unit in one of the mounting positions shown in grey. Incorrect mounting positions, for example,
prevent emergency actuation or lead to premature wear due to insufficient lubrication. Other mounting positions
are not permitted.
2
5
1
6
3
4
=
=
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Mounting
Only use the fastening points shown for mounting the product. Alternative mounting options for separately
available accessories are not described here. Use the mounting instructions of the accessories for this purpose.
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Connection elements
WARNING
Danger to life from falling parts and uncontrolled movements.
The permissible loads on structures, walls, fastenings, connection and transmission elements must not be
exceeded, even with maximum holding or locking torques.
Please note the technical data of the drive unit.
Note the following information on using connection elements.
Also note the documentation of the door manufacturer.
Use only screw connections for mounting.
Non-detachable connections (e.g. welded or riveted
connections) are not permitted.
Use connection elements with a minimum strength
of 800 N/mm2 (8.8).
Make maximum use of the existing hole diameters.
Use adequately dimensioned washers for
elongated holes.
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BAGAE10004_Z001

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Work steps
WARNING
Danger to life from incorrectly installed transmission elements
A chain with too little or too much tension may skip or break. As a result, parts of the door structure may
become loose and drop. The drive unit or door construction may also suffer damage.
Note the information given below on the selection and use of transmission elements.
Grease the output shaft and key thoroughly. Use
suitable assembly grease.
Mount the sprocket (①). The hub side of the
sprocket points away from the drive unit. The
sprocket must lie fully over the key.
Tighten the fastening screw slightly (②).
Mount the drive unit.
Tighten the fastening screws slightly.
Mount the chain.
The sprockets of the drive unit and door must be
flush.
BAGAE10003_Z001
BAGAE10003_Z001

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Tighten the fastening screw of the sprocket.
Tension the chain. The slack side (Ⓐ) must not
exceed the height of a chain link (Ⓑ).
We recommend using a chain tensioner.
From an angle of 60°, a chain tensioner is required
in the slack side.
Tighten all fastening screws.
Also note the specifications of the door
manufacturer.
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=
< 60°
F
F

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7Electrical installation
General information
WARNING
Danger to life from electric shock!
Improper wiring may result in severe or fatal injury from electrical current.
Allow only competent people to carry out the work.
Disconnect all cables from the power supply.
WARNING
Danger to life from uncontrolled movements!
Unauthorised switching on of the voltage during assembly and maintenance may lead to injuries as a result of
uncontrolled movements.
Secure the mains supply against being switched on or plugged in again.
WARNING
Danger to life from uncontrolled movements!
Failure of a phase in the motor supply line may lead to uncontrolled movements of the drive unit.
Use fuse protection with an all-round switching circuit breaker with C characteristics.
WARNING
Danger to life from falling parts.
If the motor fails to switch off, the door could overrun the final limit positions. This may lead to a hazard from
falling components.
Use a door control that complies with the EN ISO 60335-1.
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Attaching the connection cables
WPEVU
Remove the limit switch cover.
Plug in the motor connector.
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Connect the limit switch plug.
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Mechanical limit switch - function
Cams S1 - S6
Use cams S3 and S4 to specify the final limit positions OPEN and CLOSE of the door.
The cams S1/S3 and S2/S4 are mechanically linked. The emergency limit switches S1 and S2 only switch when
the drive unit moves beyond the final limit positions OPEN and CLOSE. The emergency limit switches are
automatically preset with the final limit positions. An actuated emergency limit switch interrupts the safety circuit.
The drive unit switches off.
You can use the auxiliary limit switches S5 and S6 individually through terminals X12.11-13 and X12.14-16 (see
the circuit diagram of cam limit switches).
Terminals 4 to 9: safety circuit
Terminals 4 and 9 form the safety circuit. If the safety circuit is interrupted, the drive unit switches off. Terminals
21 to 26 are factory-fitted with wire links. Instead of the wire links, you can connect additional safety devices
(e.g. safety brake). Terminals 27 and 28 are used for the thermal protection of the motor.
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Mechanical limit switch - setting the final limit position
The following explains how to set the limit switch and thereby specify the final limit positions OPEN and CLOSE.
Check the output rotating direction
Issue an OPEN command.
If the door opens, the output rotating direction is
correct. Continue with setting the final limit position
OPEN.
If the door closes, the output rotating direction is
wrong. Change the output rotating direction before
setting the final limit positions.
Setting the output rotating direction
If the movement direction of the drive unit does not correspond to the movement command, you can change the
rotating direction. If you use a GfA door control, change the output rotating direction by using the programming.
Follow the instructions for the door control. Otherwise change the output rotating direction as explained below.
WARNING
Danger to life from electric shock!
Improper wiring may result in severe or fatal injury from electrical current.
Disconnect all cables from the power supply.

16
Disconnect all cables from the power supply.
Swap L1 and L2 in the supply line.
Then switch the voltage back on.
Setting the final limit position OPEN
Remove the limit switch cover of the drive unit.
Issue an OPEN command until the door has
reached the desired position.
Turn cam S3 to the centre of the switch.
Tighten the screw for coarse adjustment with the
enclosed key.
Check the set position by closing the door until the
cam no longer touches the switch. Then move to
final limit position OPEN.

17
The final limit position OPEN can be corrected by
fine adjustment.
Check the door position after a correction.
Checking and correcting the emergency limit switch OPEN
Setting S3 will automatically preset the emergency limit switch S1. Check whether the preset distance is
sufficient.
WARNING
Danger from falling objects!
If a limit switch does not switch, the drive unit is stopped by the emergency limit switch. If the emergency limit
switch switches too late, the door can be damaged or parts of the door leaf may come loose.
Set the emergency limit switch.
A fixed stop of the door leaf may reduce the danger.
Turn the screw for fine adjustment on cam S1 until
the door stops without risk even when passing the
final limit positions.
Setting the final limit position CLOSE and auxiliary limit switch
Proceed as for setting the final limit position OPEN.
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8Motor connection
BAMA 010027_Z001
U1 U2
W1
W2 V1
V2
U V WPE
M1
U2W2
U1 V1 W1
V2
F10
X13 U V PE W N
Y1
X14 11 12
rt / rd bl / bu
M1
Motor
X13
Motor plug
X14
Brake plug
Y1
Universal brake
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9Limit switch connection
BANA001002_Z001
21
22
23
24
25
26
27
28
S2S1
X12
S6 S3 S4 S5
56 410141516 9 17 8 7 13 12 11
F10
F10
Thermal contact
X12
Limit switch board
S1
Emergency OPEN limit switch
S2
Emergency CLOSE limit switch
S3
OPEN limit switch
S4
CLOSE limit switch
S5
Additional limit switch
S6
Additional limit switch
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19
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10 Universal brake
In the case of a fire, the universal brake opens and the
door closes. For the duration of the assembly of the
door, the universal brake can be switched to the
assembly operating mode.
Connecting the power supply
24 V
The universal brake must be supplied and controlled
externally with a voltage of 24 V DC.
Remove the limit switch cover
Route the cables into the limit switch space. Use
suitable cable glands.
Connect the power supply to terminals X13-11 and
X13-12. Note the polarity of the cables.
11
12
Connect the power supply to terminals X13-11 and
X13-12.
X13-11 = +
X13-12 = -
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Setting the operating mode
Assembly mode: For the assembly of the door. The braking force is applied when no current is present. The
switch sensor is closed.
Fire-protection mode (factory-set): For operating the door. When the power supply is interrupted, the door
closes by gravity. The braking force is applied when current is present. The switch sensor is open.
WARNING
Danger to life due to failure!
For the door to close in the case of a fire, the brake must be set to fire-protection mode.
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Setting the assembly mode
Remove the screw from the hole on the side next to
the guide rail (1).
11
12

20
Turn the screw into the centre hole of the guide rail
as far as it will go. The guide rail lifts out of the
groove.
The assembly mode has been set. The braking force is
applied when no current is present.
Setting the fire-protection mode
Close the door.
Remove the middle screw from the hole in the
guide rail (1). The guide rail lowers into the groove.
Turn the screw into the hole on the side of the
guide rail for storage.
Apply 24 V to the brake.
The fire-protection mode has been set. The braking
force is applied when current is present.
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