GFA ELEKTROMAT ST 80.24-50,00 User manual

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Installation Instructions
ELEKTROMAT
ST 80.24-50,00
Model: 10003195 00001
-en-
Status: 06.03.2020
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GfA ELEKTROMATEN GmbH & Co. KG
Wiesenstraße 81
D-40549 Düsseldorf
www.gfa-elektromaten.de
[email protected]
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Table of contents
1General safety information .............................................................................................. 4
2Technical Data ................................................................................................................ 5
3Mechanical installation .................................................................................................... 6
4Electrical installation ..................................................................................................... 10
5Motor connection .......................................................................................................... 11
6Limit switch connection ................................................................................................. 11
7Completing commissioning / inspection ......................................................................... 12
8Declaration of incorporation / Declaration of conformity ................................................. 14

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Symbols
Warning - Potential injury or danger to life!
Warning - Danger to life from electric current!
Note - Important information!
▶ Requirement - Required action!
Schematic representations are based on product examples. Deviations from delivered
products are possible.

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1General safety information
Specified normal use
The drive unit is intended for horizontally operating sliding doors.
The safe operation is only guaranteed with specified normal use. The drive unit is to be
protected from rain, moisture and aggressive ambient conditions. No liability for damage
caused by other applications or non-observance of the information in the manual.
Modifications are only permitted with the agreement of the manufacturer. Otherwise the
Manufacturer’s Declaration shall be rendered null and void.
Safety information
Installation and initial operation tasks are to be performed by skilled personnel only.
Only trained electrical craftsmen are permitted to work on electrical equipment. They must
assess the tasks assigned to them, recognise potential danger zones and be able to take
appropriate safety measures.
Installation work is only to be carried out with the supply off.
Observe the applicable regulations and standards.
Coverings and protective devices
Do not operate unless corresponding coverings and protective devices are installed.
Ensure that gaskets are fitted correctly and that cable glands are correctly tightened.
Spare parts
Only use original spare parts.
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2Technical Data
Type SG 115R
Output torque 800 Nm
Output speed 24 rpm
Output shaft / hollow shaft 50,00 mm
Maximum output speed open / close
for frequency inverter operation 42 / 42 rpm
Maximum door weight 80000 N
Supply voltage 3N~ 400 V
Operating current 4,70 A
Operating frequency 50 Hz
Power factor cos φ 0,77
Maximum movement per hour 10 h-1
Class of protection IP 54
Limit switch range
(maximum revolutions of output shaft / hollow shaft) 20
Braking torque of magnetic brake 130 Nm
Braking voltage 103 V DC
Rectifier type B1 230/103
Temperature range -10 / +40 (+60) °C
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1) When using a temperature range of +40°...+60°C use half of maximum movements per hour.
Temperature Extension!
If the magnetic brake will be continuously supplied the drive can be fitted into areas
down to a -20°C ambient temperature.
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3Mechanical installation
Requirements
The permissible loads on walls, mountings, connection and transmission elements must not
be exceeded even for maximum holding or locking torque (▶ observe technical data).
Connection elements
▶ Use self-locking
connection elements with
a minimum strength of
800 N/mm2 (8.8).
▶ Use a screw that
precisely fits the hole.
▶ Use adequately
dimensioned washers for
elongated holes.
BAGAB00002_Z002 BAGAB00003_ Z002
3 : 1
Permissible mounting positions
BAGAC04301_Z002

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Mounting
4 boreholes are provided for mounting.
BAGAD04301_Z002

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Installation
The following descriptions refer to a door which is not further defined. The door
manufacturer's specifications must also be observed.
Warning – Injury or danger to life possible!
Use a lifting device with sufficient load-carrying capacity for installation tasks.
Adequate space around the adjusting screw must be ensured for the safe
activation of the slipping clutch.
▶ Tighten all connection elements (M16) with
a torque of 175 Nm. Install all further
connection elements according to the
specifications of the door manufacturer.
BAGAE004302_Z002
175 Nm

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Warning – Injury or danger to life possible!
Disconnect the electrical voltage for the setting of the slipping clutch.
▶ The slipping clutch acts as an overload
protection. The factory setting for the
tightening torque is 24Nm (ST 60) or 30Nm
(ST 80). Rotation to the right will increase
the transmittable torque. Rotation to the
left will decouple the drive unit from the
door.
BAGAE4303_Z002
SW 17
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4Electrical installation
Warning - Danger to life from electric current!
Switch the mains OFF and check that the cables are de-energised
Observe the applicable regulations and standards
Make the electrical connection according to standard
Use suitable tools
Performing electrical installation
Remove the cover. Insert the motor plug.
Connect the brake cables.
BAHAA19_Z001
BAH AB03_Z001
Completing the electrical installation
Mount the cable entries and/or cable glands.
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5Motor connection
BAMA010006_Z001
X13 UVPEW N
Y1
G1
C1
U1 U2
W1
W2 V1
V2
UVWPE
M1
U2
W2
U1 V1 W1
V2
F10
G1 Half-wave rectifier
M1 Motor
X13 Motor plug
Y1 Magnetic brake
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6Limit switch connection
BANA007002_Z001
F10
11 12
F10 Thermal contact
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7Completing commissioning / inspection
Check the following components and then install all covers.
Gearbox
Check the drive unit for loss of oil (a few drops can be neglected). Protect the output-shaft
permanently against corrosion.
Mounting
Check that all connection elements (consoles, torque mounts, screws, locking rings, etc.) are
secure and in proper condition.
Electrical wiring
Check the connection cables and cabling for damage or crushing. Check that the screw
connections and plug connections are fitted properly with a good electric contact.

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Brake
Warning - Potential injury or danger to life!
Carry out a brake test. Overrun depends on the door and its equipment. The
specifications of the door manufacturer must be observed.
In an environment that can affect the coefficient of friction of the brake pad (atmosphere with
oil, solvents, detergents, etc.), class of protection IP65i must be adopted.
Note!
Engage a qualified engineer to check the drive unit annually
Apply shorter inspection intervals for doors that are operated frequently
Observe the applicable regulations and standards
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8Declaration of incorporation / Declaration of conformity
Declaration of incorporation
within the meaning of Machinery Directive 2006/42/EC
for partly completed machinery, Appendix II Part B
Declaration of conformity
within the meaning of EMC Directive 2014/30/EU
within the meaning of RoHS Directive 2011/65/EU
We,
GfA ELEKTROMATEN GmbH & Co. KG
declare under our sole responsibility that the
following product complies with the above
directives and is only intended for installation in a
door system.
Drive unit
ST 80.24-50,00
Part no.: 10003195 00001
We undertake to transmit in response to a
reasoned request by the appropriate regulatory
authorities the special documents on the partly
completed machinery.
This product must only be put into operation
when it has been determined that the complete
machine/system in which it has been installed
complies with the provisions of the above-
mentioned directives.
Authorised representative to compile the
technical documents is the undersigned.
Düsseldorf, 10.08.2018
Stephan Kleine
CEO
Signature
The following requirements from Appendix I of
the Machinery Directive 2006/42/EC are met:
1.1.2, 1.1.3, 1.1.5, 1.2.2, 1.2.3, 1.2.6, 1.3.2,
1.3.3, 1.3.9, 1.5.1, 1.5.2, 1.5.4, 1.5.6, 1.5.7,
1.5.8, 1.5.9, 1.5.10, 1.5.11, 1.5.13, 1.6.1, 1.6.2,
1.6.4, 1.7.2, 1.7.3, 1.7.4.3.
Standards applied:
EN 12453:2001
Industrial, commercial and garage doors and
gates - Safety in use of power operated doors -
Requirements
EN 12604:2017
Industrial, commercial and garage doors and
gates - Mechanical aspects - Requirements
EN 60335-1:2012
Household and similar electrical appliances -
Safety - Part 1: General requirements
EN 61000-6-2:2005
Electromagnetic compatibility (EMC) Part 6-2
Generic standards – Immunity standard for
industrial environments
EN 61000-6-3:2007
Electromagnetic compatibility (EMC) Part 6-3
Generic standards – Emission standard for
residential, commercial and light-industrial
environments
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