GGM GUD Series User manual

www.ggm.co.kr
OPERATION MANUAL
GUD SERIES
SPEED CONTROL UNI T
■ Headquarters / 1st Factory : 22, Gyeongin-ro 3beon-gil, Bucheon-si, Gyeonggi-do, Republic of Korea
Tel:(032)664-7790 Fax:(032)611-7791
■ Attached research institute / No. 2 factory : 180, Oksan-ro, Bucheon-si, Gyeonggi-do, Republic of Korea
Tel:(032)684-7791 Fax:(032)683-5059
GGM Co., Ltd.
DIGITAL
GLOBAL GEARED MOTOR

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Thank you for purchasing this GGM product.
Please do not use this product until you have read this user's guide
thoroughly and familiarized yourself with the knowledge, safety
information and precautions related to the product that it contains.
After reading this user's guide, keep it at hand to use as a reference
whenever it is needed.
1. Safety precautions
Please observe the following safety precautions in your use and
operation of the product. Failure to observe the precautions may
result in electric shock, injury or fire. The following precautions are
very important and need to be observed at all times.
Warning
Ignoring the following warnings and
instructions on the handling of the product
may result in death or serious injury.
• Do not use the product near explosive materials, flammable gases,
corrosive materials, combustible materials, or in places where it may be
splashed by water. This may cause fire, electric shock or injury.
• Do not forcibly bend, pull or insert the motor lead wire.
This may cause fire or electric shock.
• Do not move, install, connect or check the product while it is
connected to an electric current. Carry out the work only after cutting
off the power supply. Failure to do so may cause an electric shock.
• Have a qualified person with relevant knowledge install, connect,
operate, control and check the product for failure. Failure to do so may
cause fire, electric shock or injury.
• Within 1 minute after cutting off the power supply, do not touch the
output terminal. This may cause an electric shock.
• Cut off the power supply when the power failure protection device or
overheating protection device (THERMAL PROTECTOR) operates. Failure to
do so may cause injury due to sudden re-operation of the product.
• Install the speed controller in the housing. Ground the protection
ground terminal when it is installed. Failure to do so may cause electric
shock or injury.
• Observe the rated voltage for the AC power supply to the speed
controller. Failure to do so may cause a fire or damage to the product.
• Do not disassemble or modify the motor or the speed controller.
This may cause an electric shock or injury.

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Caution
Ignoring the following warnings and
instructions on the handling of the product
may result in injury or property damage.
• Do not use the motor or the speed controller beyond its specifications.
Doing so may cause injury or damage to the product.
• Do not operate the product with wet hands. Doing so may cause
an electric shock.
• Do not hold or carry the motor’s lead wire.
Doing so may cause disconnection and injury.
• Do not use the product for up and down operation. Doing so may
cause injury or damage to the product.
• Use the motor only when the surface temperature of the motor is
90℃ or below.
• Disconnect the power supply if you do not intend to use the product
for an extended period of time.
• Do not touch the product with your hand or any other body part while
operating the product or immediately after stopping its operation.
As the surface of the motor is very hot, there is a risk of burn.
• If an abnormality occurs, cut off the power supply immediately to
stop the operation.
• The controller has no protection device. Install an over-current
protection device, earth leakage circuit breaker or overheating protection
device for safety.
• If the product is operated in parallel with a device controlled in
a thyristor for a high-capacity electric furnace or welding machine,
the product may malfunction. Wire separately using a separate power
supply circuit.
• The product can be used at ambient temperatures between -10℃ and
40℃ and humidity less than 85%. Avoid exposure to direct sunlight,
moisture or grease, and when using the product in such places,
use the cover.
• Do not use the product in a place where static electricity occurs
frequently.
• Dispose of this product as industrial waste.
• If you need to repair the product, contact us or the place where you
purchased the product.
• Do not modify the product arbitrarily. Arbitrary product modification by
the customer will void the warranty.

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2. Confirmation when the product is handed over
- Confirm that the delivered product is the product you ordered.
- If a different product is installed, there is a risk of injury or fire.
- Contact a nearby retail store if there is a shortage compared to the
number of the products you ordered or if a damaged product is
delivered.
1) CONTROLLER
2) Extension cable (0.5m)
3) User’s Guide (this book)
4) Option (extension cable)
---------------- 1EA
---------------- 1EA
---------------- 1EA
Item
name
Extension
cable
Length
KE-05
0.5m
KE-10
1m
KE-15
1.5m
KE-20
2m
If the controller is far away from the
motor, refer to the optional
specifications detailed in the table
above. Extension up to 2 m is possible
using one extension cable.
Do not extend more than 2.5m,
as degradation of the motor’s
properties may occur.
3. Specifications
Model name
Characteristics
GUD-U-□
GUD-C-□
Rated voltage and power
frequency
Single-phase
100V~115V
50/60Hz
Single-phase
220V~240V
50/60Hz
Range of service voltage
±10% (in comparison to the
rated voltage)
Applied motor output
6 ~ 180W
Speed control range
50Hz : 90~1430rpm
60Hz : 90~1730rpm
Speed setting
Increase or decrease by 10
due to input setting
Service temperature range
-10~40℃
Preservation temperature range
-20~60℃
Service humidity range
Less than 85% (place with no
dew condensation)
Protection level
IP20
A number indicating the output of the motor is displayed where the □ is placed in the
model name.

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4. CONTROLLER CODING SYSTEM
G
U
D
-
C
-
60
C : Single Phase
220V 50/60Hz
230V 50/60Hz
240V 50/60Hz
U : Single Phase
110V 50/60Hz
115V 50/60Hz
6 : 6W
15 : 15W
25 : 25W
40 : 40W
60 : 60W
90 : 90W
120:120W
180:180W
GGM
Co.,LTD.
Unit
Type
Digital
Type
5. Outside view of the product

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6. Characteristics of the product
① Indicates the current rotation speed (r/min).
② The motor speed can be controlled simply by connecting
the motor and the control unit using the dedicated connector, and
connecting the AC terminal to the power source.
③ You can use the CW/CCW key at the front side and the external
input port at the rear side to change the direction between forward
and backward.
④ Multi-level speed control can be achieved using the input port.
(4 levels)
⑤ You can control the speed simply by using the front switch.
- Range of variable speed -
50Hz : 90 ~ 1430 r/min, 60Hz : 90~1730 r/min
⑥ Various operation modes are available through the parameter setting.
- Reduction gear ratio, acceleration/deceleration time, Lock, brake
function, speed change unit
⑦ The external volume can be used.
7. Applied motor
K
9
I
G
40
N
C
--
SU
6: 6W
15: 15W
25: 25W
40: 40W
60: 60W
90: 90W
120:120W
180:180W
F :
Cooling
Fan
N :
Non
Fan
J : 1Ø100V
50/60Hz
U : 1Ø110V
60Hz
L : 1Ø200V
50/60Hz
C : 1Ø220V
50/60Hz
1Ø230V
50/60Hz
D : 1Ø240V
50Hz
SU :
SPEED
CONTROL
UNIT
TYPE
SP :
SPEED
CONTROL
PLUG IN
TYPE
I: Induction
R: Reversible
GGM
Co.,
LTD.
6: □60
7: □70
8: □80
9: □90
S: Straight
G: Pinion
General
P: Pinion
Powerful
- The motor and the speed controller are packaged separately,
so confirm that the speed controller can be used for the applicable
motor.

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8. Names and functions of each part

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9. Wiring method
9-1 Power and motor wiring
▶ Connect the motor
connector to the motor
connector terminal at the back
of the controller.
▶ Connect the AC power to
power supply terminals
No. ① and No. ②.
SW1 contact capacity
AC 125V or 250V 5A or higher
▶ Connects grounding to No. ③.
9-2 Forward and backward signal wiring
▶You can operate forward
and backward motor rotation
by connecting to I/O input
terminals No. ①, No. ② and
No. ③.
SW2
SW3
Motor shaft rotation
ON
OFF
Rotate in the CW direction
OFF
ON
Rotate in the CCW direction
OFF
OFF
Stop
※ I/O input takes precedence
over the RUN/STOP key at
the front.
※ LEAD WIRE connection method
※ Lead wire specifications
- AWG 26~20 (0.14~0.5 ㎟)
- Length of the stripped sheath : 8mm
▶ Insert the lead wire while depressing
the orange-colored button using
a screwdriver.

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9-3 Multi-level speed wiring method
▶You can set the speed in 4 levels
by connecting to I/O input terminals
No. ③, No. ④ and No. ⑤.
SW4
SW5
MOTOR rotation
speed
OFF
OFF
Set speed at the front
ON
OFF
SPD 1 set speed
OFF
ON
SPD 2 set speed
ON
ON
SPD 3 set speed
9-4 External variable resistance (speed change) wiring method
▶ You can change the speed
by connecting variable
resistance to I/O input
terminals No. ⑥, No. ⑦
and No. ⑧.
(20KΩ 1/4W characteristics )
9-5 Brake wiring method (Speed control brake motor)
▶ Connect the electromagnetic
brake line to I/O input terminal
No. ⑨ and power supply terminal
No. ①.
▶ Enable the use of the brake in
the parameters.
[OFF => ON] (Refer to Page 14)
▶ In the event of a Motor RUN
signal, the power will be supplied
to the brake, and in the event of
a Motor STOP signal, the power
supplied to the brake will be cut
off.

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① Supplying the AC power (Connect the AC power to the
power supply terminals No. ① and No. ②)
The indicator lamp illuminates.
(Rotation speed)
② Controlling the operation key (operation)
When you press the RUN/STOP key, the
motor will start rotating at the set
speed.
[RUN/STOP indicator lamp illuminates green]
③ Rotation speed setting
Press the ▲ key to increase the speed
Press the ▼ key to decrease the speed
Display of rotation speed / When the
power is supplied again, the motor will
rotate at the new rotation speed.
④ Changing the direction of rotation
When you press the CW/CCW key while the
motor is rotating in a CW direction, the
rotational direction of the motor will change
to CCW.
When you press the CW/CCW key while the
motor is rotating in a CCW direction, the
rotational direction of the motor will change
to CW.
[If you change the direction while the motor
is operating, the direction will not change
immediately. The direction changes after the
motor decelerates and stops.]
⑤ Controlling the operation key (stop)
When you press the RUN/STOP key
while the motor is operating, the motor
will stop.
[RUN/STOP indicator lamp illuminates red]
10. Operation and parameter setting sequence
10-1 Operation sequence

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10-2 Parameters
Display
unit
Function
Range
Default
value
Note
RATE
Reduction
gear
ratio
1~
999
1.0
Reduction gear ratio setting
REAL RPM =
Motor rotation speed / Reduction gear
ratio
S-ON
Accele
ration
time
0~15
0.0
Mode set to accelerate the
rotation of the motor slowly
(increments of 0.1 second)
SOFF
Decele
ration
time
0~15
0.0
Mode set to decelerate the
rotation of the motor slowly
(increments of 0.1 second)
LOCK
Lock
Function
YES
NO
NO
Mode set to prevent the change
of the set operation condition by
locking setting keys other than
RUN/STOP key
YES: Lock, NO: Unlock
DGT
Speed
change
unit
1,5,
10
10
When setting the
acceleration/deceleration speed, set
a speed change unit.
(If set to 10, the speed increases
by 10)
SPD1
Set
speed
1
90~
1730
500
Multi-level operation speed SPD1
setting
(Operates when the I/O inputs
③-④ are connected)
SPD2
Set
speed
2
90~
1730
1000
Multi-level operation speed SPD2
setting
(Operates when the I/O inputs
③-⑤ are connected)
SPD3
Set
speed
3
90~
1730
1500
Multi-level operation speed SPD3
setting
(Operates when the I/O inputs
③-④-⑤ are connected)
BRK
Brake
functio
n
YES
NO
NO
Set whether or not to use the
electromagnetic brake
YES: Use the brake
NO: Do not use the brake

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① Supplying AC power
The indicator lamp illuminates.
(Rotation speed)
② Entering Parameter mode (Press and hold)
Press and hold the CW/CCW key
(for 3 seconds or longer) to enter
Parameter mode.
③ Selecting a parameter (9 parameters)
Press the Arrow keys to select the
desired parameter.
The mode changes in the order of
RATE -> S-ON -> SOFF -> LOCK -> DGT
-> SPD1 -> SPD2 -> SPD3 -> BRK
④ Entering parameter data (press briefly)
Press CW/CCW briefly to enter the
selected parameter data. When you
press CW/CCW briefly after entering
data,the parameter selection mode will
be displayed.
⑤ Changing parameter data
Press the arrow keys to change the data
value.
Set the desired data value.
⑥ Finishing parameter data change and entering Operation mode
(Press and hold)
When you press and hold the CW/CCW
key (for 3 seconds or longer), the
changed value will be set and saved,
and the motor will enter Operation
mode.
Caution) If you press the CW/CCW key
briefly, the changed value will not be
saved.
※ To enter Operation mode after entering Parameter mode,
press and hold the [CW/CCW] key.
10-3 Parameter setting sequence

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① Supplying AC power
The indicator lamp illuminates.
(Rotation speed)
② Entering Parameter mode (Press and hold)
Press and hold the CW/CCW key
(for 3 seconds or longer) to enter
Parameter mode.
③ Selecting a parameter
Press the arrow keys to select the RATE
parameter.
④ Entering RATE DATA (Press briefly)
Press the [CW/CCW] key briefly to enter
RATE parameter data
(When you press CW/CCW briefly after
entering RATE parameter data, the
parameter selection mode will be
displayed.)
⑤ Changing parameter data
Press the arrow keys to set the
reduction gear ratio
- Default value: 1 (Setting range: 1-999)
- Change the set reduction gear ratio
from 1 to 10.
⑥ Finishing parameter data change and entering Operation mode
(Press and hold)
When you press and hold the CW/CCW
key (for 3 seconds or longer), the
changed value will be set and saved,
and the motor will enter Operation
mode.
The displayed speed will change to the reducer output speed due
to the setting of 1/10 of the reduction gear ratio.
(90~1730 rpm => 9~173 rpm)
10-4 Setting method if using the reduction gear ratio
(ex. 1/10 of the reduction gear ratio)

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① Supplying AC power
The indicator lamp illuminates.
(Rotation speed)
② Entering Parameter mode (Press and hold))
Press and hold the CW/CCW key
(for 3 seconds or longer) to enter
Parameter mode.
③ Selecting a parameter
Press the arrow keys to select the
BRK parameter.
④ Entering BRK DATA (Press briefly)
Press the [CW/CCW] key briefly to enter
BRK parameter data.
(When you press CW/CCW briefly after
entering BRK parameter data,
the parameter selection mode will be
displayed.)
⑤ Changing parameter data
Press the arrow keys to set whether or
not to use the brake.
- Default value : NO ( Do not use brake )
- To use the brake, change NO => YES
⑥ Finishing parameter data change and entering Operation mode
(Press and hold)
When you press and hold the CW/CCW
key (for 3 seconds or longer),
the changed value will be set and saved,
and the motor will enter Operation
mode.
10-5 Setting method if using the electromagnetic brake

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11. Installation method (Panel process drawing)
- Drill a hole in the installation panel as shown in the figure below.
Assemble the controller body and the front cover, and fix them using
M4 screws and nuts.
(Use an installation panel with a thickness of 2mm or less)
12. Potential causes of failure, and countermeasures
Problem
Checkpoints
The value is not displayed
on the display unit when
power is supplied.
• Check the connection of
AC power supply.
The motor does not rotate.
• Check whether the motor is
connected correctly.
• Check whether the RUN key
illuminates green and I/O connection
is established properly.
• Check whether the motor is
overloaded.
The motor rotates, but
the speed cannot be
changed.
• Check for abnormalities in the
TG signal of the motor, or for
incorrect wiring.
The motor does not run
immediately.
• Check whether an excessively long
acceleration time has been set.
The speed cannot be changed.
• Cancel the lock setting.
There is abnormality or
excessive vibration during
motor operation.
• Check whether the motor is affected
by an external noise.
• Confirm that the combination of the
motor and the speed controller is the same.

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※ Contact the retail store where you purchased the product or our Factory 2
if you have any product inquiries or customer service requests.
Leader of geared motor GGM CO.,LTD.
http://www.ggm.co.kr
Headquarters / 1st Factory
22, Gyeongin-ro 3beon-gil, Bucheon-si,
Gyeonggi-do, Republic of Korea
TEL : 82-32-664-7790 FAX : 82-32-611-7791
Attached research institute / No. 2Factory
180, Oksan-ro, Bucheon-si,
Gyeonggi-do, Republic of Korea
TEL : 82-32-684-7791 FAX : 82-32-683-5059
This manual suits for next models
2
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