Giant TCR TIME TRIAL - ASSEMBLY User manual

TIME TRIAL BRAKE/DERAILLEUR HOUSINGASSEMBLY GUIDE
Since Giant has already assembled the Nokon-liners (through the
frame for the derailleurs and the rear brake), the user need only
put on the correct Nokon pearls (Konkavex part and End Piece)
and install the Shimano or Campagnolo brake and shifting cables.
Each frameset comes with 7 packages, and each package is
marked with a number from 1 to 7. The contents of each bag and
the assembly order of their parts are listed in the following table
by bag number:
1. Front brake housing set ：
G1+2C+2D……2D+2A+2B (Shimano)
G1+2C+2D……2D+2A+2C (other brand brake)
2. Rear brake housing set (front section)
G1+2C+2D……. +2D
3. Rear brake housing set (rear section)
2D…………2D+2A+2C (other brand brake)
2D…………2D+2A+2B (Shimano)
4. Front derailleur housing set
G1+2C+2D……..2D+2A+G3
5. Rear derailleur housing set ( front section )
G1+2C+2D……..2D+2A+2B
6. Rear derailleur housing set ( middle section )
2B+2D……...2D+2A+2B+G2
( This section will be assembled )
7. Rear derailleur housing set (rear section )
2C+2D……………2D+2A+2C
Brake
cable
2D
Step 3: Insert brake Cable in Nokon-liner
(front section).
Step 2:
CAUTION：To prevent compression, leave 3mm on the
front end of the Nokon-liner.
!
CAUTION：The length of the assembly in each package
(the 2D quantity) is different depending on the frame size and
handlebar stem height, as well as the brand of brake/derailleur.
!
Step 1: Insert brake cable through the
brake lever.
Place the Konkavex-part and end
piece on the Nokon-liner in the
order shown in the above table.
3mm Nokon-Liner
G1 + 2C + 2D + … + 2D
Assembly of rear brake:
Brake Cable
Brake lever
Congratulations on your purchase of a Giant TCR Time Trial
uni-frameset. Giant framesets represent the latest and best
achievement in design and engineering, but also requires special
attention. While Giant Bicycle engineers use the most durable and
lowest maintenance materials with the best quality, you must
follow certain guidelines and use proper equipment to attain
optimal performance.
WARNING：Failure to follow these instructions will void
your w rranty, and may result in hidden damage to the
frameset. Damage to the frameset can cause loss of structural
integrity, which may result in serious personal injury or death.
!
a
Proper assembly of the derailleur/brake housing ensures the best
performance and comfort from your bicycle. This is only a brief
assembly and care guide. Because assembly of the derailleur/brake
housing is a complicated task requiring training and experience,
only Giant dealers can perform this sophisticated process.
G1 7.5mm End Piece
G2 End Piece
G3 End Piece
1 Nokon-Liner
2A End Piece
2B 5mm End Piece
2C 6mm End Piece
2D Konkavex-part
Rear Brake Housing opening
Front Derailleur Housing
Opening
Rear Derailleur Housing
opening
Assembly Instructions

TIME TRIAL BRAKE/DERAILLEUR HOUSINGASSEMBLY GUIDE
TCR Time Trial’s front brake housing、derailleur housing can be
installed by using the same step-by-step procedure as described in
assembly of rear break.
Please refer to the Giant Owner’s Manual or visit our website:
www.giant-bicycle.com for complete provisions of the warranty.
Warranty
Front brake housing (Nokon pearls) assembly
Step 4: Place the Konkavex-part, and end
piece on the Nokon-liner in the
order shown in the above table.
Front derailleur housing (Nokon pearls) assembly
Rear derailleur housing (Nokon pearls) assembly
2D+…+2D+2A+2B (Shimano)
2D+…+2D+2A+2C (other brand brake)
G1
G1+2C+2D...2D+2A+2B (Shimano)
G1+2C+2D...2D+2A+2C (other brand brake)
G1
G3
(G1+2C+2D…. 2D+2A+G3)
2B+2A+2D….2D+2C+G1
2B
G1
G2+2B+2A+2D+… ... 2D+2B 2C+2A+2D… ….. 2D+2C
CAUTION：Prior to assembly, make sure system is
well-lubed.
!
CAUTION：Make sure that all end pieces always fit
perfect .ly
!
Step 5: Insert brake Cable through the brake
Cable Clamp bolt. Make sure to follow
brake manufacturer's instructions when
installing the brake system.
2D 2C
!
CAUTION：To prevent compression, leave 3mm on the
ear end of the Nokon-liner.r