Gifas-electric TorchLED User manual

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TorchLED
Manual
VERSION
MODIFICATIONS
1.0
First edition
1.1
Editorial changes
0618
Lighting current/Charge status display

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Inhaltsverzeichnis
1General information................................................................................................................4
1.1 Product marking ..............................................................................................................4
1.2 Marking concept for integrated texts and references .......................................................4
1.3 Responsibilities of the operator........................................................................................4
2Introductoin ............................................................................................................................5
2.1 Application areas.............................................................................................................5
2.2 Product characteristics and features................................................................................5
2.3 Scope of delivery.............................................................................................................6
2.3.1 TorchLED torch light, incl. hand strap, excl. batteries...........................................6
2.3.2 TorchLED charging station 230 VAC, incl. 1.5 m cable and Euro plug .................6
2.4 Torch light technical data.................................................................................................7
2.4.1 Spotlight beam characteristic ...............................................................................7
2.5 Charging station technical data .......................................................................................7
2.6 TorchLED lights/charging station dimensions:.................................................................8
2.7 Standard program ...........................................................................................................9
2.8 Responsibilities of the operator........................................................................................9
2.9 Storage/cleaning ...........................................................................................................10
2.10 Disposing of the device .................................................................................................10
3Assembly ..............................................................................................................................11
3.1 Assembly of the TorchLED torch light............................................................................11
3.2 Replacement parts ........................................................................................................12
4Functional overview............................................................................................................13
4.1 Symbol explanations .....................................................................................................13
4.2 Operating the basic functions ........................................................................................14
4.3 Charge status display....................................................................................................14
5Service and troubleshooting ...............................................................................................15
5.1 Accu (rechargeable battery) ..........................................................................................15
5.2 Instructions for replacing batteries/rechargeable batteries.............................................15
5.3 Inspection and maintenance plan..................................................................................16
5.4 Description of inspection and maintenance work...........................................................16
5.5 Troubleshooting.............................................................................................................16
6Declaration of conformity ....................................................................................................17
7Service ..................................................................................................................................18

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7.1 Service addresses.........................................................................................................18
7.2 Imprint...........................................................................................................................18

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1 General information
1.1 Product marking
The CE marking verifies that your device complies with the safety requirements of EU directive
2006/95/EG and 2004/108/EG
1.2 Marking concept for integrated texts and references
Hazard
Hazardous situation which will cause serious injury or even death if it is not prevented.
Caution
Hazardous situation which could cause slight to moderate injury if it is not prevented.
Hint
Indicates information which does not concern personal injury, e.g. hints in respect of material damage.
Protective measures
Increase safety by applying a protective measure.
1.3 Responsibilities of the operator
-Make sure that this document is always kept in a safe place in a legible form together with the product.
-Read these instructions carefully before first start-up of the product.
-This product has been developed and produced exclusively for the use indicated in these documents.
Every other use, which is not mentioned explicitly, could affect the intactness of the product and/or
could constitute a source of danger.
-The manufacturer rejects any liability for damage which has been caused by incorrect or non-intended
use of the product.
-In countries, which do not belong to the European Community, the national legal reference regulations
as well as the standards and regulations applicable in these countries have to be observed for warranty
of a corresponding safety level.
-The installation has to be carried out according to the applicable regulations.
-The manufacturer assumes no liability for inexpert execution of installation as well as deformations
which may occur during operation.
-The electric power supply has to be switched off before executing any action on the installation.
-Exclusively original parts of the manufacturer shall be used for maintenance. Maintenance work may
be carried out by qualified staff only.
-All procedures which are not explicitly mentioned by the manufacturer in the instructions are not per-
mitted.
-The packing material must not be stored within the reach of children as it could be a potential source
of danger.

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2 Introductoin
2.1 Application areas
The TorchLED torch light is a modern work and inspection light with a wide range of uses:
-Work and inspection light for maintenance purposes
-Field lamp for civil protection or the military
-Private use
Thanks to state-of-the-art LED technology, the TorchLED is extremely energy-efficient.
Danger
The TorchLED torch light must not be used in potentially explosive environments. Flammable gasses or
smoke/fumes pose a significant safety risk.
Caution
The bundled light can damage the eyes under certain circumstances.
Protective measures
Do not look directly at the LED from a short distance without taking the necessary protective measure.
Protective goggles with tinted lenses are recommended as a protective measure.
Hint
The TorchLED charging station is suitable for installation on construction materials of normal flammability.
TorchLED torch light operating temperature range: -20°C to 45°C.
2.2 Product characteristics and features
The basic characteristics and advantages of the TorchLED torch light are:
-robust polyamide housing with elastomer-encapsulated grips
-slip-resistant
-impact-resistant
-free-standing
-compact design
-low weight
-attachment strap
-Clips for carrying straps
-up to 80 hours of light.
-various operation modes
-Memory function = last setting is retained
-Can be operated with non-rechargeable or rechargeable AA batteries.
-Corrosion-resistant charging pins (stainless gold-plated spring steel)

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2.3 Scope of delivery
2.3.1 TorchLED torch light, incl. hand strap, excl. batteries
2.3.2 TorchLED charging station 230 VAC, incl. 1.5 m cable and Euro plug

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2.4 Torch light technical data
Charging station operating voltage:
100 - 240 VAC 50/60 Hz
10 - 48 VDC
Power supply:
4 x 1.5 V batteries, AA or
4 x 1.2 V NiMH rechargeable batteries, AA
Charging time for full battery capacity:
approx. 3 h
Light duration 2 LEDs (white spotlight):
approx. 3 h (see chapter 3 for further information)
Light:
2 white power LEDs, 3 W,
2 x signal LEDs, red and green
Light duration 2 LEDs (white spotlight):
185 lm
LED charge status display:
green
Light colour:
cold white 5,700-7,000 K
LED service life:
>50,000 h
LED impact resistance:
>1 mill.
Degree of protection:
IP54
Protection class:
III
Temperature range
-Charing
-Usage
0°C to 40°C
-20°C to 45°C
Housing:
PA6 with elastomer-encapsulated grips
Weight:
115 g (approx. 230 gr. incl. 4 cells)
Dimensions:
68 x 115.5 x 35 mm (W x H x D))
2.4.1 Spotlight beam characteristic
2.5 Charging station technical data
Operating voltage:
100-240 VAC
Charging voltage:
max. 15 VDC
Charging current:
700 mA
Housing:
ABS
Weight:
160g
Degree of protection:
IP20
Protection class:
II
Contacts:
spring steel, gold-plated
Temperature range:
0°C to 40°C
Dimensions:
86.6 x 79.6 x 44mm (W x H x D)
Installation type:
installation on wall or table

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Hint
When the accu has been completely drained, there will briefly be no display when it is being recharged in the
charging station, even though it is actually charging!
The display appears as soon as the accu is charged over the threshold voltage; this is not a malfunction of the
TorchLED or the charging unit.
The temperature range for accu charging is from 0°C to 40°C. The rechargeable batteries must not be charged
at temperatures outside this range.
2.6 TorchLED lights/charging station dimensions:

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2.7 Standard program
We provide a broad range of products that covers every customer requirement. The latest documents can be
found on our website www.gifas.ch, or you can contact us by telephone.
We will gladly assist you!
2.8 Responsibilities of the operator
1. Ensure that this document is always in a legible form and stored with the device.
2. Read this instruction manual carefully and thoroughly before operating the device for the first time.
3. This product has been developed and manufactured exclusively for the application specified within
this document. Any application not explicitly stated in this document could damage the integrity of the
product and/or be a source of danger.
4. The manufacturer will reject any liability for damage caused by any improper use of the product.
5. The product must not be installed in potentially explosive environments. Flammable gasses or
smoke/fumes pose a significant safety risk.
6. Countries that are not part of the European Community must observe national legal regulations, as
well as any other valid standards and provisions, in order to guarantee a corresponding level of safety.
7. The installation of the TorchLED charging station must be carried out in accordance with the applicable
regulations.
8. The manufacturer will not accept any liability in the event of incorrect installation or any deformations
that may occur as a result.
9. The electric power supply must be switched off before any interventions on the TorchLED charging
station.
10. Only original parts from the manufacturer may be used for maintenance work. Only qualified personnel
may carry out maintenance work on the TorchLED torch light.
11. Any procedure that is not explicitly included in the instructions by the manufacturer is not permitted.
12. The packaging material (plastics, Styrofoam etc.) must not be kept within the reach of children; this is
a potential source of danger.
Hint
If the TorchLED torch light is used in harsh environments, degree of protection IP54 must be complied with in
order to avoid damage and malfunctions.
It should also be ensured that the TorchLED charging station is used in a place protected from humidity and
wetness.

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2.9 Storage/cleaning
No additional measures are required for storage. Ensure that the packaging will not be damaged.
When soiled, clean the light with a cleaning cloth. Do not use scouring/abrasive agents or solvents!
2.10 Disposing of the device
This product must not be thrown in the garbage.
In accordance with official local and national regulations, this product is to be recycled appropriately.
European directive 2012/19/EU; waste electrical and electronic equipment (WEEE).

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3 Assembly
3.1 Assembly of the TorchLED torch light
Front section with integrated protective glass Batteries/Accus not incl. Rear section with electronics
Charging pins in accu version

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3.2 Replacement parts

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4 Functional overview
4.1 Symbol explanations
a) Broad light
b) Focus light
c) Red light
d) Green light
e) (empty)
f) Accu charge display
Button functions
Symbol
Symbol
Symbol
On/off
Tapping: Switches the light on and off
The memory function becomes active each time the light is
switched on (last selected setting).
Function selection or dim-
ming
Quick actuation: Function selection
Broad light (a)
Focused light (b)
Full light(a+b)
Red continuous light (c)
Red flashing light (c)
Green continuous light (d)
Long actuation in switched-on state: Dimming
Actuation in switched-off state: Morse signals
Light functions with batteries or 1’900 mAh accu
Light duration
(at 20°C)
Main function
Function
Main
function
Akku
1 x Power LED
(white)
Broad light or focused light (full power)
approx. 6
h
approx.
6 h
Broad light or focused light (dimmed)
> 80 h
> 60 h
2 x Power LED
(white)
Full power
approx. 3
h
approx
3 h
dimmed
> 20 h
> 15 h
Signal LED 2 x
red/green
Blinking light (full power)
> 40 h
> 30 h
Blinking light (dimmed)
> 80 h
> 60 h

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4.2 Operating the basic functions
Switching the light on :
A quick actuation of switches on the light according to the most recent set-
ting.
Lighting mode selection:
A quick actuation of switches the operating mode. Light mode overriding
(dimming): A one-time long actuation of reduces the brightness of the light.
Another long actuation of increases the brightness of the light.
Switching the light off
A quick actuation of when the light is switched on will switch it off again.
Morse signals:
An actuation of when the light is switched off will initiate the provision of
morse signals.
4.3 Charge status display
Charge status display:
blinking green = battery charging
green = battery charged
Accu/Battery:
If the battery charge goes below approx. 20%, this will be signalled by the light
blinking twice and will be repeated every two minutes.
The light must be recharged as soon as possible in order to avoid damaging the
Accu.
The remaining light duration depends on the mode and dimming level.

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5 Service and troubleshooting
5.1 Accu (rechargeable battery)
In order to guarantee flawless operation, the following rules for the handling of accus apply:
Self-discharge: The self-discharge of the unused accu is very minor. It is not linear and de-
pends on various parameters, such as temperature, charge status, accu sta-
tus etc.
Hint
The accu should be recharged every 6 months.
Service life: Up to 1500 charge cycles are possible if the accu is well looked-after.
The accu should NEVER be deep-discharged!
Hint
It is best to recharge the accu after every use.
Charging temperature range: The accu must not be charged outside the following temperature range: 0°C
to 40°C
Hint
Always charge the accus at room temperature.
Storage: Temperatures above 40°C and excessive humidity damage accus.
Hint
Always store accus at room temperature and keep them dry.
Replacement:
Hint
Only NiMH accus from GIFAS or types authorised by GIFAS may be recharged with the TorchLED charging
station!
Do not mix accu types or manufacturers, and always ensure that all 4 accus are replaced or charged together.
Guarantee: Accus are classified as wearing parts. They can be damaged by improper
handling and as a result, their service life will be significantly impaired. Be-
cause of this, the accu does not have the same guarantee period as the device
itself.
Hint
Light: 2 years/accu: 1 year
Observing the points above will not stop the ageing process, but will slow it down significantly.
5.2 Instructions for replacing batteries/rechargeable batteries
Always insert the batteries/accus with the correct polarity (see markings in lower section).
Hint

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Do not mix types or manufacturers, and always ensure that all 4 batteries/accus are replaced or charged
together.
Since heat damages the batteries/accus, always store them at room temperature and keep them dry.
5.3 Inspection and maintenance plan
Work to be carried out: Time period/frequency:
Accu capacity test as required
5.4 Description of inspection and maintenance work
All functions of this light are to be serviced in accordance with the relevant regulations, standards and rules of
the respective country and revised by professionally trained personnel when required.
5.5 Troubleshooting
Fault/error message
Possible cause(s)
Remedy
Torch light can no longer be charged
Charging station defective
Contact GIFAS, replace charging
station if necessary
Torch light can no longer be charged,
but charging station still works
Charging electronics or accus
defective
Contact GIFAS, send back torch
light or replace accu if necessary
An LED diode no longer illuminates
LED defective
Contact GIFAS, send back torch
light if necessary
The light no longer illuminates for very
long, despite being charged
Accu is no longer functional
Replace accu in accordance with the
instructions under 4.4.

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6 Declaration of conformity

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7 Service
7.1 Service addresses
GIFAS ELECTRIC GmbH
GIFAS-ELECTRIC S.r.l
GIFAS ELECTRIC GmbH
GIFAS-ELECTRIC GmbH
Borsigstrasse 9
Via dei Filaracci 45
Pebering-Straß 2
Dietrichstrasse 2
Piano del Quercione
Postfach 275
D-41469 Neuss
I-55054 Massarosa (LU)
A-5301 Eugendorf
CH-9424 Rheineck
[phone]
[phone]
[phone]
[phone]
[phone]
[phone]
[phone]
[phone]
www.gifas.de
www.gifas.it
www.gifas.at
www.gifas.ch
ve[email protected]
inf[email protected]
[email protected]
[email protected]
7.2 Imprint
GIFAS-ELECTRIC GmbH
CH-9424 Rheineck
www.gifas.ch
Technical changes and errors reserved.
These installation instructions are the property of GIFAS-ELECTRIC GmbH and may not be copied, tran-
slated, transferred, duplicated or passed on to third parties without the previous written consent of GIFAS-
ELECTRIC.