Gifas-electric FlashLED 2 User manual

FlashLED 2
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FlashLED 2
Manual
VERSION
MODIFICATIONS
0821

FlashLED 2
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Table of contents
1General information................................................................................................................4
1.1 Marking concept for hazards and hints ............................................................................4
1.2 Responsibilities of the operator........................................................................................4
2Introduction ............................................................................................................................5
2.1 Scope of delivery.............................................................................................................5
2.1.1 FlashLED 2 work and inspection lamp with emergency light function................... 5
2.1.2 FlashLED 2 charging station 85-264 VAC ............................................................ 5
2.1.3 FlashLED 2 vehicle connection cable with cigarette lighter .................................. 5
2.2 Technical data .................................................................................................................6
2.2.1 FlashLED 2 specifications ....................................................................................6
2.2.2 Charging station specifications.............................................................................6
2.2.3 Dimensions FlashLED 2 Lamp and charging station ............................................ 7
2.2.4 Radiation pattern..................................................................................................8
2.3 Responsibilities of the operator........................................................................................9
2.4 Start-up ...........................................................................................................................9
2.5 Storage / transport.........................................................................................................10
2.6 Cleaning ........................................................................................................................10
2.1 Disposal of the device ...................................................................................................10
3Setting up the lamp ..............................................................................................................11
3.1 Notes on spare parts ..................................................................................................... 11
4Overview of functions ..........................................................................................................12
4.1 Indicator functions .........................................................................................................12
4.2 Stylus functions .............................................................................................................12
4.3 Further functions ...........................................................................................................13
4.3.1 Remaining light mode ........................................................................................ 13
4.3.2 Emergency light ................................................................................................. 13
4.3.3 Morse function ................................................................................................... 13
4.3.4 Blinking function................................................................................................. 13
4.4 Monitoring functions ......................................................................................................14
4.4.1 Lamp head temperature control ......................................................................... 14
4.4.2 Battery temperature control................................................................................ 14
4.4.3 Deep discharge protection ................................................................................. 14
4.5 Charging station ............................................................................................................15

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4.6 Emergency light function ............................................................................................... 15
4.6.1 Emergency light ON ........................................................................................... 15
4.6.2 Emergency light OFF ......................................................................................... 15
4.7 Reset function (learning cycle of capacity display)......................................................... 16
5Maintenance and troubleshooting....................................................................................... 17
5.1 Lithium-ion battery......................................................................................................... 17
5.2 Inspection plan .............................................................................................................. 17
5.3 Description of maintenance work................................................................................... 17
5.4 Troubleshooting............................................................................................................. 18
6Service ..................................................................................................................................19
6.1 Service addresses......................................................................................................... 19
6.2 Imprint ...........................................................................................................................19

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1 General information
1.1 Marking concept for hazards and hints
Hazard
Hazardous situation which will cause serious injury or even death if it is not prevented.
Caution
Hazardous situation which could cause slight to moderate injury if it is not prevented.
Hint
Indicates information which does not concern personal injury, e.g. hints in respect of material damage.
Protective measures
Increase safety by applying a protective measure.
1.2 Responsibilities of the operator
-Make sure that this document is always kept in a safe place in a legible form together with the product.
-Read these instructions carefully before first start-up of the product.
-This product has been developed and produced exclusively for the use indicated in these documents.
Every other use, which is not mentioned explicitly, could affect the intactness of the product and/or
could constitute a source of danger.
-The manufacturer rejects any liability for damage which has been caused by incorrect or non-intended
use of the product.
-In countries, which do not belong to the European Community, the national legal reference regulations
as well as the standards and regulations applicable in these countries have to be observed for warranty
of a corresponding safety level.
-The installation has to be carried out according to the applicable regulations.
-The manufacturer assumes no liability for inexpert execution of installation as well as deformations
which may occur during operation.
-The electric power supply has to be switched off before executing any action on the installation.
-Exclusively original parts of the manufacturer shall be used for maintenance. Maintenance work may
be carried out by qualified staff only.
-All procedures which are not explicitly mentioned by the manufacturer in the instructions are not per-
mitted.
-The packing material must not be stored within the reach of children as it could be a potential source
of danger.

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2 Introduction
To ensure proper installation, the following steps and notes must be complied with under all circum- stances.
Only this way can it be ensured that the product will work to complete satisfaction.
Hint
Read all instructions before starting installation. Our sales department will be happy to answer any questions
you may have.
2.1 Scope of delivery
2.1.1 FlashLED 2 work and inspection lamp with emergency light function
2.1.2 FlashLED 2 charging station 85-264 VAC
2.1.3 FlashLED 2 vehicle connection cable with cigarette lighter
Plug for 12-24 VDC charging station.

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2.2 Technical data
2.2.1 FlashLED 2 specifications
Operating voltage from charging station
10 - 42VDC
Electric power supply:
Li-Ion-Akku 14,4VDC, 2600mAh
Power consumption:
10W@24VDC
Charging time for full charge
5h
LED-Module:
5 LED with optics 3 x 10°, 2 x 55°
Luminous period:
Spot light (3 LED):
Work light (2 LED):
Full light (5 LED):
Emergency light (5 LED):
Max. Power
5h
8h
3h
-
Original setting
10h
14h
6h
5h
Luminous flux
white:
Max
1250lm
Light colour white
5000K
Protection category:
IP67
Protection class:
III
Temperature range
Operating:
Charging:
-20°C to +45°C
0°C ro +45°C
Dimensions
Lamp:
Lamp incl. charging station:
251 x 124 x 94mm (L x W x H)
323 x 149 x 108mm
Weight:
1060g
2.2.2 Charging station specifications
Operating voltage
230V:
Low voltage 12-24VDC:
Low voltage 48VDC:
85 - 264VAC 50/60Hz, 120 - 370VDC
11 - 30VDC
22 - 72VDC
Protection category:
IP54
Protection class:
230V:
Low voltage 12-24VDC/48VDC:
II
III
Dimensions:
276 x 149 x 95mm (L x W x H)
Weight:
0,43kg
Emergency light function:
selectable using magnetic switch

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2.2.3 Dimensions FlashLED 2 Lamp and charging station
Hint
Die Ausführung BABS besitzt zusätzlich einen Ferritkern am 230VAC-Stecker

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2.2.4 Radiation pattern
Full light white (2 x 55° & 3 x 10°) Work light white (2 x 55°)
Spot light white (3 x 10°) Emergency light white (2 x 55° & 3 x 10°)
1260 lm
430 lm
690 lm
690 lm

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2.3 Responsibilities of the operator
1. Ensure that this document is always stored together with the device.
2. Carefully read this manual before putting the device into operation for the first time.
3. This product has been designed and produced exclusively for the use specified in the documents. Any
other use that is not expressly stated could affect the integrity of the product and/or represent a source
of danger.
4. The manufacturer assumes no liability for damage caused by improper use or usage not according to
the intended use of the product.
5. The product must not be used in environments where there is a risk of explosion. Flammable gases
or smoke constitute a serious safety risk.
6. In addition to Swiss regulations, the standards and regulations applicable in the country of use must
be observed.
7. Installation must be performed in accordance with the valid regulations.
8. The manufacturer accepts no liability in the event of improper installation or in the case of deformation
that may occur during use.
9. Before carrying out any work on the device, the power supply must be switched off.
10. During servicing, only original manufacturer’s parts may be used. Servicing work on the FlashLED 2
light may only be performed by qualified personnel.
11. Any procedure not expressly mentioned by the manufacturer in the instructions is not permitted:
12. Installation of the charging station must be performed in accordance with the valid regulations:
13. The packaging materials (plastic, polystyrene, etc.) should not be stored within reach of children.
Hint
Although the FlashLED 2 lamp has been designed for harsh environments, it must be ensured that it is used
according to the IP67 protection standard to prevent damage and malfunctions.
It should also be ensured that the loading station of the FlashLED 2 lamp is operated in a dry place according
to its protection standard (IP44).
2.4 Start-up
Caution
To start-up please insert the lamp into the charging station and charge the battery completely.
If FlashLED is put on stock for more than 3 month, you need to reactivate the energy-saving mode to protect
from deep discharge. Otherwise the battery pack will be seriously damaged.

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2.5 Storage / transport
Hint
The light can be stored for no more than one year with the factory charging. After more than one year, the
battery must be re-charged.
-Store batteries at room temperatures between 10° and 20° C.
-Always protect the battery from temperatures below 0° C and above 45° C (e.g. continuous sun expo-
sure), fire, water and moisture.
-In the emergency light setting, a fully charged lamp in the charging station, may be exposed to a
temperature in the charging station below 0°C or above +45°C for a maximum of 72h. The battery is
not charged under these conditions and the energy for emergency light monitoring is drawn from the
battery. If this is not complied with, the battery will be deep discharged after only a few days and have
to be replaced.
-The original packaging protects the lamp from damage.
-To avoid short circuits, cover the charging contacts when the product is not in use.
-Do not place highly flammable material in the vicinity of the lamp or the charger.
-The lamp should only be transported using the handles provided.
-With respect to battery life, the perfect load capacity is at 40 to 60% at the beginning of the storage
(orange or first green LED is lit on the charge status display)
-Fully charge the battery to obtain a longer storage time.
2.6 Cleaning
If it is dirty, clean the lamp with a cleaning cloth. Do not use abrasives or solvents!
2.1 Disposal of the device
This product must not be thrown in the garbage.
In accordance with official local and national regulations, this product is to be recycled ap-
propriately.
European directive 2012/19/EU; waste electrical and electronic equipment (WEEE).

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3 Setting up the lamp
3.1 Notes on spare parts
Hint
Der Lithium-Ionen-Akku und die Hauptplatine können nur von GIFAS-ELECTRIC-Fachleuten ausgetauscht/re-
pariert werden.
The Li-Ion battery can be replaced by the customer. When replacing the battery, an original GIFAS battery
must be used, otherwise any warranty claims for the lamp and battery will be void.
No spare parts are available for the charging station. The entire charging station must therefore be replaced.

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4 Overview of functions
4.1 Indicator functions
4.2 Stylus functions
Icon
Function
Description
1 full light
5 x LED
light mode: full light
Symbol blinks: Factory setting has been overranged
Symbol flashes: indicates emergency light operation while the light is in
the charging station
2 work light
2 x LED 55°
light mode: work light
Symbol blinks: Factory setting has been overranged
3
spot light
3 x LED 10°
light mode: spot light
Symbol blinks: Factory setting has been overranged
4
charge
display
Each of the 4 segments (from above: green, green, orange, red) repre-
sents 25% of the available capacity of the battery. Capacity < 15%: red
segment blinks slowly (~ 0.5 Hz)
The red segment blinks quickly (~ 2 Hz) with a drained battery and the
overrange status
Icon
Function
Description
5 Main switch
Switching light on and off: each time the light is switched on, the memory
function is activated (most recently selected setting).
In function mode: «Flashing»
Long press: quicker / slower
6
Light mode
The operating modes are switched over by pressing the button
«Spotlight – Work light – Full light» and the corresponding symbol
in the display are lit
Pressing button briefly: returns to default settings.
7
Brightness By pressing the button, the dim function is activated, always from mini-
mum to maximum or the reverse.

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4.3 Further functions
4.3.1 Remaining light mode
The remaining charge before the safety switch-off is activated ensures that the light will continue shining at
least 15 minutes at the lowest level. This timespan guarantees that the user is not left in the dark unexpectedly
and can recharge the light in time. Indicated by a flashing red LED.
4.3.2 Emergency light
The selection of the Normal/Emergency Light operating mode with the magnet switch determines the behavi-
our of the light if the power supply is interrupted at the charging station.
As soon as the supply voltage is detected, the light checks the magnet position. When Emergency Light ON
is activated, the emergency light is activated after a delay of <5 seconds in the event of a power failure. The
light switches off when the voltage returns and is recharged if required.
If the light is removed from the charging station in the normal manner, the emergency light does not switch on.
Opterating
mode
Charge status display Light mode display
Emergency light
ON
Based on the charge status, the LED flashes while the
battery is charging
Top blue LED
strobe-flashes
When the battery is full, the top green LED is perman-
ently lit
Top blue LED
strobe-flashes
Emergency light
OFF
Based on the charge status, the LED flashes while the
battery is charging No display
When the battery is full, the top green LED is perman-
ently lit No display
4.3.3 Morse function
in WIDE mode white.
4.3.4 Blinking function

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4.4 Monitoring functions
The intelligent Gifas Battery Management System protects the Li-ion battery from high temperatures, over-
charging and deep discharges, thereby giving it an especially long service life.
4.4.1 Lamp head temperature control
As the head can become very hot when operating at maximum performance in areas with a high ambient
temperature, it is equipped with a temperature monitor.
If the maximum permissible lamp head temperature of 65° C is exceeded, the light intensity is reduced until
the light head cools down. Following this the brightness will be restored to the last set value.
4.4.2 Battery temperature control
The electronics switch the device off before the battery overheats: The lamp will only function within an oper-
ating temperature range of -20°C to +45°C. The light can only be charged within a temperature range of 0°C
to +45°C. In the emergency light setting, a fully charged lamp in the charging station, may be exposed to a
temperature in the charging station below 0°C or above +45°C for a maximum of 72h. The battery is not
charged under these conditions and the energy for emergency light monitoring is drawn from the battery. If
this is not complied with, the battery will be deep discharged after only a few days and have to be replaced.
4.4.3 Deep discharge protection
The FlashLED 2 features electronic deep discharge protection which ensures that the battery is not completely
discharged. This protects the battery from irreparable damage, it the lamp is charged immediately after the
deep discharge protection has been activated.
Hint
Recharge the discharged battery after use whenever possible.
If the battery has suffered from deep discharge due to a too long storage time, the charging indicator does not
work anymore, even though the battery is charging in the station. Nevertheless, the indicator appears again
after a few minutes.

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4.5 Charging station
The emergency light function can be activated by positioning the magnet.
Emergency light ON: Factory setting
If the supply voltage of the charger fails, the lamp switches to emergency lighting.
Emergency light OFF: If the supply voltage of the charger fails, the light remains switched off. Recommended
for charging from a car battery.
Hint
In the 12-24V version for use in vehicles, the light draws its power from the electrical system, which causes
the car battery to discharge more when the vehicle engine is switched off.
Emergency light OFF position
Magnet
Emergency light ON position
4.6 Emergency light function
-When it is in the charging station, the lamp can be switched on and used as a continuous light by
pressing the main switch. Press the main switch again to turn the lamp off.
-When the charging station is active, neither the lighting mode nor dimming can be adjusted in contin-
uous light mode; the lamp can only be switched on or off.
-If the switched-on lamp is placed in the active charging station, it switches off.
-If the switched-on lamp is placed in the inactive charging station, the light stays on (the lamp func-
tions the way it does when disconnected from the charging station).
4.6.1 Emergency light ON
In the event of a power failure, the light switches to emergency lighting within 5 seconds until the power supply
returns (no matter whether it was set to OFF or continuous light beforehand).
4.6.2 Emergency light OFF
When in continuous lighting mode, the lamp turns off when the power fails. When the power supply returns,
the light stays off.

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4.7 Reset function (learning cycle of capacity display)
In rare cases it can occur that a discharged luminaire will be indicated „fully charged“ after less than 1 hour
charging in the charging station or in the opposite case it can occur that a fully charged luminaire will be
indicated “emty“ within 1 hour from use. Reason for this can be a faulty learned-in capacity value.
Before sending such a luminaire to GIFAS for repair or replacment of Li-Ion battery pack please carry out a
capacity „reset“ (learning cycle):
-Turn on FlashLED and wait until the LED’s are completely turned off (battery emty). Depending on
capacity of battery this can take u to 3 days.
-Leave the luminaire for at least 30 mins. without manipulation
-Place FlashLED in the charger and wait until the charing is completeted. The luminaire shall stay in
the charger for at least 12 hours.
-After finishing above mentioned steps the reset is done.

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5 Maintenance and troubleshooting
5.1 Lithium-ion battery
The following information and rules apply for Li-ion batteries to ensure proper and safe operation:
Self-discharge: At room temperature, self-discharge is generally 5% per month. It does not occur lin-
early and depends on various parameters, such as temperature, charge level, battery
status, etc. The battery therefore needs to be recharged every 12 months.
Service life: If the battery is maintained well, up to 1000 charge cycles are possible. To achieve a
long service life, recharge the battery after each use. Do not use damaged batteries –
send in the light for repair.
Charging conditions: If at all possible, charge the battery at room temperature and only use GIFAS chargers.
The Li-ion battery does not have a memory effect: it can be charged at any time, re-
gardless of the charging level, without damaging the cells.
Storage: Protect the battery from temperatures above 45° C (e.g. continuous sun exposure),
fire, water and moisture. Always store batteries at room temperature and in a dry
place.
With respect to battery life, the perfect load capacity is at 40 to 60% at the beginning
of the storage (orange or first green LED is lit on the charge status display)
Warranty: Batteries are parts that are subject to wear. If handled improperly, they can be
damaged, thus significantly impairing their service life. For this reason, the battery is
not provided with a warranty.
5.2 Inspection plan
5.3 Description of maintenance work
The battery-powered lamp is maintenance-free and does not contain any parts that need to be serviced.
Work to be carried out Period / interval
Test the emergency light function According to country-specific regulations / when needed

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5.4 Troubleshooting
Fault / error message
Possible cause
Remedy
Fully charged luminaire works less
than 1 hour, charging display indi-
cates «emty»
Capacity value for lighting- and char-
gingtime calculation is wrong
Reset of capacity display (see point
4.7)
Discharged luminaire indicates «fully
charged» after less than 1 hour char-
ging time
Capacity value for lighting- and char-
gingtime calculation is wrong
Reset of capacity display (see point
4.7)
No LED flashing in the charging
status
Deep battery discharge due to long
disuse
Charge for at least 4 hours if the
charge LED is not lit. Contact the ma-
nufacturer (GIFAS), send in the char-
ging station and (if needed) the lamp
The charging status LED does not
flash in the «emergency light function
OFF» setting.
Ambient temperature below 0°C or
above +45°C
Operate the charging station at an
ambient temperature within the range
of >0°C to <+45°C.
Lamp can no longer be charged
In an older charger (only 230V input
voltage), the miniature fuse is defec-
tive
Contact the manufacturer (GIFAS),
send in the charging station and (if
needed) the lamp
Lamp can no longer be charged,
but charging station is OK
Electronic deep discharge protec-tion
has been activated or the charging
elecronics or battery pack is defective
Contact the manufacturer (GIFAS),
send in the charging station and (if
needed) the lamp
Lamp can no longer be charged,
but charging station is OK
Deep battery discharge due to long
disuse
Contact the manufacturer (GIFAS),
send in the charging station and (if
needed) the lamp
Lamp can no longer be charged,
but charging station is OK
The light was in the emergency
lighting mode in the charching station
at temperatures below 0°C or above
+45° for more than 72h.
Contact the manufacturer (GIFAS),
send in the charging station and (if
needed) the lamp

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6 Service
6.1 Service addresses
GIFAS ELECTRI
C GmbH
GIFAS
-ELECTRIC S.r.l
GIFAS ELECTRIC GmbH
GIFAS
-ELECTRIC GmbH
Borsigstra
sse 9
Via dei Filaracci 45
Strass
2
Dietrichstrasse 2
Piano del Quercione
Postfach 275
D
-41469 Neuss
I
-55054 Massarosa (LU)
A
-5301 Eugendorf
CH
-9424 Rheineck
[phone]
[phone]
[phone] [phone]
[phone] [phone] [phone] [phone]
www.gifas.de www.gifas.it www.gifas.at www.gifas.ch
[e-mail] [e-mail] [e-mail] [e-mail]
6.2 Imprint
GIFAS-ELECTRIC GmbH
CH-9424 Rheineck
www.gifas.ch
Technical changes and errors reserved.
These installation instructions are the property of GIFAS-ELECTRIC GmbH and may not be copied, tran-
slated, transferred, duplicated or passed on to third parties without the previous written consent of GIFAS-
ELECTRIC.