Gilbarco Advantage K35496 Reference manual

MDE-2636D Canopy Kits (K35496 and K35498) for The Advantage® Series and Canopy Kit (K96632-02) for Encore® · September 2012 Page 1
Introduction
Purpose This document provides instructions for assembling and installing Canopy Kits 
[K35496 (for 48-inch wide frame)] and [K35498 (for 36-inch narrow frame)] for 
The Advantage®Series units, and Canopy Kit (K96632-02) for Encore®units.
Table of Contents
Topic Page
Introduction 1
Important Safety Information 4
Assembling the Panels [T17232-GXXX (The Advantage Series Only)] 6
Assembling the Panels [M00781B001 (Encore Units Only)] 7
Attaching the Canopy Bracket [M00780B001PB0 (For The Advantage Series Only)] 8
Attaching the Canopy Bracket [M00780B001PB0 (For Encore Units Only)] 9
Installing the Assembled Canopy (The Advantage Series and Encore Units) 10
Required Tools
Following tools are required for the installation of the Canopy Kits (K35496 and K35498) for
The Advantage Series and Canopy Kit (K96632-02) for Encore units:
• 17 mm Socket and Open End Wrench
• 10 mm Socket and Open End Wrench
Required Reading
Before installing the equipment, the installer must read, understand, and follow:
•ThisManual
• NFPA 30, The Automotive and Marine Service Station Code
• NFPA 70, The National Electric Code
• Applicable federal, state, and local codes and regulations
Note: Failure to do so may adversely affect the safe use and operation of the equipment.
MDE-2636D
Canopy Kits (K35496 and K35498) for The Advantage®
Series and Canopy Kit (K96632-02) for Encore®
September 2012

Introduction
Page 2 MDE-2636D Canopy Kits (K35496 and K35498) for The Advantage® Series and Canopy Kit (K96632-02) for Encore® · September 2012
Parts List
The Advantage Series only
Following table lists the parts included in the K35496-01 and K35498-01 Kits
Description Part Number Quantity
Panel - Front/Rear (Customer Specific) T17232-G168 (K35496-01 only)
T17232-G165 (K35498-01 only) 2
Panel - Side (Customer Specific) T17232-G2 2
Kit, Installation Hardware (refer to “K94106-10 Kit”)K94106-10 1
.
K94106-10 Kit
Following table lists the parts included in the K94106-10 Kit.
Description Part Number Quantity
Canopy Bracket M00780B001PB0 4
Kit, Installation Hardware (refer to “K94106-02 Kit”)K94106-02 1
Note: K94106-10 is available as part of K35496-01 and K35498-01.
K94106-02 Kit
Following table lists the parts included in the K94106-02 Kit.
Description Part Number Quantity
Washer, Flat M6 M00959B010 32
Bolt, Hex M6 x 16 M01115B004 20
Washer, Lock M6 M01020B001 20
Nut, Hex M6 M01114B004 12
Note: K94106-02 is available as part of K35496-01 and K35498-01.
For Encore Units Only
Following table lists the parts included in the K96632-02 Kit.
Description Part Number Quantity
Panel - Front/Rear (Customer Specific) M00781B001 2
Panel - Side (Customer Specific) M00782B001 2
Kit, Installation Hardware (refer to “K94399-03 Kit”)K96631-01 1
K96631-01 Kit
Following table lists the parts included in the K96631-01 Kit.
Description Part Number Quantity
Canopy Bracket M00780B001PB0 4
Kit, Installation Hardware (refer to “K94399-03 Kit” on page 3)K94399-03 1
Note: K96631-01 is available as a part of K96632-02.

Introduction
MDE-2636D Canopy Kits (K35496 and K35498) for The Advantage® Series and Canopy Kit (K96632-02) for Encore® · September 2012 Page 3
K94399-03 Kit
Following table lists the parts included in the Installation Hardware Kit (K94399-03).
Description Part Number Quantity
Washer, Flat M6 M00959B010 24
Bolt, Hex M6 x 16 M01115B004 16
Washer, Lock M6 M01020B001 16
Nut, Hex M6 M01114B004 8
Related Documents
Document
Number Title GOLD Library
MDE-2530 Pump and Dispenser Installation Manual Advantage and Legacy®Models
MDE-2531 Start up and Service Manual Sections 1-7 Pump and Dispenser Service
MDE-2677 Kits K35497 and K93757 Lighted Canopy Conduit Advantage and Legacy Models
PT-1728 The Advantage Illustrated Parts Manual Parts Manual
PT-1936 Encore Illustrated Parts Manual Parts Manual

Important Safety Information
Page 4 MDE-2636D Canopy Kits (K35496 and K35498) for The Advantage® Series and Canopy Kit (K96632-02) for Encore® · September 2012
Important Safety Information
Notes: 1) Save this Important Safety Information section in a
readily accessible location.
2) Although DEF is non-flammable, Diesel is flammable.
Therefore, for DEF cabinets that are attached to
Diesel dispensers, follow all the notes in this section
that pertain to flammable fuels.

This section introduces the hazards and safety precautions
associated with installing, inspecting, maintaining, or servicing
this product. Before performing any task on this product, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock, or
pressure release could occur and cause death or serious injury,
if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain, or service this
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is how
to stop all fuel flow to the pump/dispenser and island. Locate
the switch or circuit breakers that shut off all power to all fueling
equipment, dispensing devices, and Submerged Turbine
Pumps (STPs).
Total Electrical Shut-Off Before Access
Any procedure that requires access to electrical components or
the electronics of the dispenser requires total electrical shut off
of that unit. Understand the function and location of this switch
or circuit breaker before inspecting, installing, maintaining, or
servicing Gilbarco equipment.
Evacuating, Barricading, and Shutting Off
Any procedure that requires access to the pump/dispenser or
STPs requires the following actions:
• An evacuation of all unauthorized persons and vehicles
from the work area
• Use of safety tape, cones, or barricades at the affected
unit(s)
• A total electrical shut-off of the affected unit(s)
Read the Manual
Read, understand, and follow this manual and any other labels
or related materials supplied with this equipment. If you do not
understand a procedure, call a Gilbarco Authorized Service
Contractor or call the Gilbarco Support Center at 
1-800-800-7498. It is imperative to your safety and the safety of
others to understand the procedures before beginning work.
Follow the Regulations
Applicable information is available in National Fire Protection
Association (NFPA) 30A; Code for Motor Fuel Dispensing
Facilities and Repair Garages, NFPA 70; National Electrical
Code (NEC), Occupational Safety and Health Administration
(OSHA) regulations and federal, state, and local codes. All
these regulations must be followed. Failure to install, inspect,
maintain, or service this equipment in accordance with these
codes, regulations, and standards may lead to legal citations
with penalties or affect the safe use and operation of the
equipment.
Replacement Parts
Use only genuine Gilbarco replacement parts and retrofit kits on
your pump/dispenser. Using parts other than genuine Gilbarco
replacement parts could create a safety hazard and violate
local regulations.
Safety Symbols and Warning Words
This section provides important information about warning
symbols and boxes.
Alert Symbol
This safety alert symbol is used in this manual and on
warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible injury
or death.
Signal Words
These signal words used in this manual and on warning labels
tell you the seriousness of particular safety hazards. The
precautions below must be followed to prevent death, injury, or
damage to the equipment:
DANGER:Alerts you to a hazard or unsafe practice
which will result in death or serious injury.
WARNING: Alerts you to a hazard or unsafe practice
that could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or
unsafe practice which may result in minor injury.
CAUTION without Alert symbol: Designates a hazardor
unsafe practice which may result in property or
equipment damage.
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will explode or burn, if ignited. Spilled or
leaking fuels cause vapors. Even filling customer tanks will
cause potentially dangerous vapors in the vicinity of the
dispenser or island.
DEF is non-flammable. Therefore, explosion and fire safety
warnings do not apply to DEF lines.
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical power to the 
pump/dispenser. This means that even if you
activate these stops, fuel may continue to flow
uncontrolled.
You must use the TOTAL ELECTRICAL 
SHUT-OFF in the case of an emergency and not
the console’s ALL STOP and PUMP STOP or
similar keys.
!
WARNING
!
!
!
!

Important Safety Information
MDE-2636D Canopy Kits (K35496 and K35498) for The Advantage® Series and Canopy Kit (K96632-02) for Encore® · September 2012 Page 5
No Open Fire
Open flames from matches, lighters, welding torches,
or other sources can ignite fuels and their vapors.
No Sparks - No Smoking
Sparks from starting vehicles, starting, or using power tools,
burning cigarettes, cigars, or pipes can also ignite fuels and
their vapors. Static electricity, including an electrostatic charge
on your body, can cause a spark sufficient to ignite fuel vapors.
Every time you get out of a vehicle, touch the metal of your
vehicle, to discharge any electrostatic charge before you
approach the dispenser island.
Working Alone
It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Familiarize
yourself with Cardiopulmonary Resuscitation (CPR) methods, if
you work with or around high voltages. This information is
available from the American Red Cross. Always advise the
station personnel about where you will be working, and caution
them not to activate power while you are working on the
equipment. Use the OSHA Lockout/Tagout procedures. If you
are not familiar with this requirement, refer to this information in
the service manual and OSHA documentation.
Working With Electricity Safely
Ensure that you use safe and established practices in working
with electrical devices. Poorly wired devices may cause a fire,
explosion, or electrical shock. Ensure that grounding
connections are properly made. Take care that sealing devices
and compounds are in place. Ensure that you do not pinch
wires when replacing covers. Follow OSHA Lockout/Tagout
requirements. Station employees and service contractors need
to understand and comply with this program completely to
ensure safety while the equipment is down.
Hazardous Materials
Some materials present inside electronic enclosures may
present a health hazard if not handled correctly. Ensure that
you clean hands after handling equipment. Do not place any
equipment in the mouth.
In an Emergency
Inform Emergency Personnel
Compile the following information and inform emergency
personnel:
• Location of accident (for example, address, front/back of
building, and so on)
• Nature of accident (for example, possible heart attack, run
over by car, burns, and so on)
• Age of victim (for example, baby, teenager, middle-age,
elderly)
• Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on)
• Whether or not a victim has vomited (for example, if
swallowed or inhaled something, and so on)
IMPORTANT: Oxygen may be needed at scene if gasoline has
been ingested or inhaled. Seek medical advice immediately.
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of machines
and equipment in which the unexpected energization or 
start-up of the machine(s) or equipment or release of stored
energy could cause injury to employees or personnel. 
Lockout/Tagout applies to all mechanical, hydraulic, chemical, 
or other energy, but does not cover electrical hazards. 
Subpart S of 29 CFR Part 1910 - Electrical Hazards, 29 CFR
Part 1910.333 contains specific Lockout/Tagout provision for
electrical hazards.
The pump/dispenser contains a chemical known to the
State of California to cause cancer.
WARNING
!
The pump/dispenser contains a chemical known to the
State of California to cause birth defects or other
reproductive harm.
WARNING
!
Gasoline/DEF ingested may cause
unconsciousness and burns to internal organs. Do
not induce vomiting. Keep airway open. Oxygen
may be needed at scene. Seek medical advice
immediately.
DEF generates ammonia gas at higher temperatures.
When opening enclosed panels, allow the unit to air out to
avoid breathing vapors.
If respiratory difficulties develop, move victim away from
source of exposure and into fresh air. If symptoms persist,
seek medical attention.
WARNING
!
WARNING
!
Gasoline inhaled may cause unconsciousness
and burns to lips, mouth, and lungs. Keep airway
open. Seek medical advice immediately.
WARNING
!
Gasoline/DEF spilled in eyes may cause burns to
eye tissue. Irrigate eyes with water for
approximately 15 minutes. Seek medical advice
immediately.
WARNING
!
Gasoline/DEF spilled on skin may cause burns.
Wash area thoroughly with clear water.
Seek medical advice immediately.
WARNING
!
DEF is mildly corrosive. Avoid contact with eyes, skin, and
clothing. Ensure that eyewash stations and safety
showers are close to the work location. Seek medical
advice/recommended treatment if DEF spills into eyes.
WARNING
!

Assembling the Panels [T17232-GXXX (The Advantage Series Only)]
Page 6 MDE-2636D Canopy Kits (K35496 and K35498) for The Advantage® Series and Canopy Kit (K96632-02) for Encore® · September 2012
Assembling the Panels [T17232-GXXX (The Advantage
Series Only)]
The Assembling Panels (T17232-GXXX) are as shown in Figure 1.
Figure 1: Assembling the Panels (T17232-GXXX)
Panels
(T17232-GXXX)
Flat Washer (M00959B010)
Hex Bolt (M01115B004)
Flat Washer (M00959B010)
Lock Washer (M01020B001)
Hex Nut
(M01114B004)
To assemble the four major panels (T17232-GXXX), proceed as follows:
Note: Before assembling, check the panel graphics for proper positioning.
1Position the end panel and side panel so that the three holes in each corner are aligned.
Note: Use the truck bed as a work table and assemble by placing either the short panel flat
and installing the long panels from Figure 1.
2Place the Flat Washer (M00959B010) on the Hex Bolt (M01115B004), and then insert the 
Hex Bolt (M01115B004) as shown in Figure 1 through one of the three pairs of aligned holes
in both the Panels.
Note: Use the needle nose pliers to hold the Hex Bolt (M01115B004) and Washer
(M00959B010).
3Fasten and secure the Hex Bolt (M01115B004) by installing in the following order:
• Flat Washer (M00959B010)
• Lock Washer (M01020B001)
• Hex Nut (M01114B004)
4Repeat for each of the three holes at all four corners of the assembly.

Assembling the Panels [M00781B001 (Encore Units Only)]
MDE-2636D Canopy Kits (K35496 and K35498) for The Advantage® Series and Canopy Kit (K96632-02) for Encore® · September 2012 Page 7
Assembling the Panels [M00781B001 (Encore Units Only)]
The Assembling Panels (M00781B001) are as shown in Figure 2.
Figure 2: Assembling the Panels (M00781B001)
Hex Bolt
(M01115B004)
Panels
(M00781B001)
Hex Nut 
(M01114B004)
Flat Washer (M00959B010)
Lock Washer (M01020B001)
Flat Washer (M00959B010)
To assemble the four major panels (M00781B001), proceed as follows:
Note: Before assembling, check the panel graphics for proper positioning.
1Position the end panel and side panel, so that the two holes in each corner are aligned.
Note: Use the truck bed as a work table and assemble by placing either the short panel flat
and installing the long panels from Figure 2.
2Place the Flat Washer (M00959B010) on the Hex Bolt (M01115B004), and then insert the 
Hex Bolt (M01115B004) as shown Figure 2 through one of the two pairs of aligned holes in
both the panels.
Note: Use the needle nose pliers to hold the Hex Bolt (M01115B004) and Washer
(M00959B010).
3Fasten and secure the Hex Bolt (M001115B004) by installing in the following order:
• Flat Washer (M00959B010)
• Lock Washer (M01020B001)
• Hex Nut (M01114B004)
4Repeat for each of the two holes on all the four corners of the assembly.

Attaching the Canopy Bracket [M00780B001PB0 (For The Advantage Series Only)]
Page 8 MDE-2636D Canopy Kits (K35496 and K35498) for The Advantage® Series and Canopy Kit (K96632-02) for Encore® · September 2012
Attaching the Canopy Bracket [M00780B001PB0 (For The
Advantage Series Only)]
The Canopy Bracket (M00780B001PB0) for The Advantage Series is as shown in Figure 3.
Figure 3: Canopy Bracket (M00780B001PB0) - The Advantage Series Only
Canopy Bracket 
(M00780B001PB0)
Hex Bolt
(M01115B004)
Flat Washer (M00959B010)
Lock Washer (M01020B001)
To attach one Canopy Bracket (M00780B001PB0) to each Long Panel (T17232-GXXX),
proceed as follows:
1Install the Lock Washer (M01020B001) and then the Flat Washer (M00959B010) on the Hex
Bolt (M01115B004).
2Insert the Hex Bolt (M01115B004) end through the panel mounting hole and then through the
hole into the Canopy Bracket (M00780B001PB0).
3Thread the Hex Bolt (M01115B004) securely into the Canopy Bracket (M00780B001PB0).

Attaching the Canopy Bracket [M00780B001PB0 (For Encore Units Only)]
MDE-2636D Canopy Kits (K35496 and K35498) for The Advantage® Series and Canopy Kit (K96632-02) for Encore® · September 2012 Page 9
Attaching the Canopy Bracket [M00780B001PB0 (For
Encore Units Only)]
The Canopy Bracket (M00780B001PB0) for Encore Units is as shown in Figure 4.
Figure 4: Canopy Bracket (M00780B001PB0) - Encore Units Only
Canopy Bracket
(M00780B001PB0)
Hex Bolt
(M01115B004)
Flat Washer (M00959B010)
Lock Washer (M01020B001)
To attach one Canopy Bracket (M00780B001PB0) to the panel, proceed as follows:
1Install the Lock Washer (M01020B001) and then the Flat Washer (M00959B010) on the Hex
Bolt (M01115B004).
2Insert the Hex Bolt (M01115B004) end through the panel mounting hole and then through the
hole into the Canopy Bracket (M00780B001PB0).
3Thread the Hex Bolt (M01115B004) securely into the Canopy Bracket (M00780B001PB0).

Installing the Assembled Canopy (The Advantage Series and Encore Units)
© 2012 Gilbarco Inc.
7300 West Friendly Avenue · Post Office Box 22087
Greensboro, North Carolina 27420
Phone [phone] · http://www.gilbarco.com · Printed in the U.S.A.
MDE-2636D Canopy Kits (K35496 and K35498) for The Advantage® Series and Canopy Kit (K96632-02) for
Encore® · September 2012
The Advantage® Series, Encore®, and Legacy® are registered trademarks of Gilbarco Inc.
Installing the Assembled Canopy (The Advantage Series
and Encore Units)
The assembled Canopy is shown in Figure 5.
Figure 5: Installing the Assembled Canopy
Canopy Bracket
Mounting Holes
To install the assembled Canopy, proceed as follows:
1Remove the four Lifting Brackets and Bolts from top of the Upper Housing. Retain the Bolts
for reassembly.
Note: Lifting Brackets will not be reinstalled. However, they may be required in future if the
unit has to be moved. It is recommended to join them with a wire or a tie wrap and store
carefully in the Hydraulics or Main (Electronics) Cabinet.
2Lift the Canopy onto the Upper Housing, aligning the Canopy Bracket Mounting Holes and
mounting holes for the Lifting Brackets.
3Secure the Canopy to the Upper Housing using the four Bolts retained.
Installing the assembled Canopy on the The Advantage Series and Encore Units is now
complete.