Gilbarco Encore User manual

MDE-4327B Encore® Canopy Light Kit (M03225K001) Installation Instructions · October 2015 Page 1
Introduction
Purpose This manual provides instructions for installing the Encore®Canopy Light Kit (M03225K001)
for all Encore units (standard and S series).
Table of Contents
Topic Page
Introduction 1
Important Safety Information 3
Before You Begin 5
Installing Encore Canopy Light Kit 7
Required Tools and Materials
Following tools and materials are required for the kit installation:
• Impact Tool with an M13 Socket
• M17 Socket
• Metal Punch
• Pliers (Channellock®)
•Hammer
Parts List Following table lists the parts included in the Encore Canopy Light Kit:
Item Description Part Number Quantity
1Assembly, Canopy Light, Encore M08543A001 1
• Bracket, Encore Canopy Light M03205B003 1
• Cable-tie Q10178-01 2
• Assembly, Canopy Light Nipple and Wire R19101-G2 1
• Elbow, Conduit 1/2 NPT 90 K42428 2
• Nipple, Conduit 1/2x2-3/4 R11976-23 1
• Conduit, Encore Canopy Light M08543B001 1
• Nut, Hexagonal Flanged Serrated Locking Face, 1/4”-20 Q11890-04 2
• Nut, Conduit 1/2” K89681 2
• Power Line, Unilet®K72943 1
• Screw, Metric, Thread Forming, Hexagonal-head Washer and Pozidrive
Pan-head, M8 X 18 M00417B009 1
•U-bolt, 1/4”-20 X 1.5 K67996-02 1
• Washer, Flat .875 X 1.62 X .056 N16599-59 2
MDE-4327B
Encore® Canopy Light Kit (M03225K001)
Installation Instructions
October 2015

Page 2 MDE-4327B Encore® Canopy Light Kit (M03225K001) Installation Instructions · October 2015
Introduction
Encore Canopy Light Kit contains three brackets to mount the canopy to the lower frame.
Refer to the following table to find the appropriate bracket based on the lower frame
manufactured date:
Brackets Lower Frames Released
M03205B003 Before August 2012
M12630B001 After September 2012
M14407A001 After June 2015
Related Documents
Document
Number Title GOLDSM Library
MDE-2530 Pump and Dispenser Installation Manual Advantage®and Legacy®Models
MDE-2531 Pump and Dispenser Start-up/Service Manual • Service Manual
• Pump and Dispenser Start-up
MDE-3802 Encore and Eclipse®Site Preparation Manual • Encore and Eclipse
• Encore and Eclipse Installers
• Site Preparation
MDE-3804 Encore and Eclipse Start-up/Service Manual • Encore and Eclipse
• Service Manual
MDE-3985 Encore Installation Manual • Encore and Eclipse
• Encore and Eclipse Installers
• Footprint and Elevation Library
PT-1936 Encore Series Pumps and Dispensers
Illustrated Parts Manual • Parts Manual
• Encore and Eclipse Installers
• Encore and Eclipse
Abbreviations and Acronyms
Term Description
D-Box Distribution Box
ESD Electrostatic Discharge
GOLD Gilbarco®Online Documentation
J-Box Junction Box
OSHA Occupational Safety and Health Administration
STP Submerged Turbine Pump
2Bracket, Canopy Light Conduit, Encore M12630B001 1
3Bracket, Canopy Light Conduit, Encore M14407A001 1
Item Description Part Number Quantity

MDE-4327B Encore® Canopy Light Kit (M03225K001) Installation Instructions · October 2015 Page 3
Important Safety Information
!
!
!
Important Safety Information
Notes: 1) Save this Important Safety Information section in a
readily accessible location.
2) Although DEF is non-flammable, Diesel is flammable.
Therefore, for DEF cabinets that are attached to
Diesel dispensers, follow all the notes in this section
that pertain to flammable fuels.

This section introduces the hazards and safety precautions
associated with installing, inspecting, maintaining, or servicing
this product. Before performing any task on this product, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock, or
pressure release could occur and cause death or serious injury,
if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain, or service this
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is how
to stop all fuel flow to the pump/dispenser and island. Locate
the switch or circuit breakers that shut off all power to all fueling
equipment, dispensing devices, and Submerged Turbine
Pumps (STPs).
Total Electrical Shut-Off Before Access
Any procedure that requires access to electrical components or
the electronics of the dispenser requires total electrical shut off
of that unit. Understand the function and location of this switch
or circuit breaker before inspecting, installing, maintaining, or
servicing Gilbarco equipment.
Evacuating, Barricading, and Shutting Off
Any procedure that requires access to the pump/dispenser or
STPs requires the following actions:
• An evacuation of all unauthorized persons and vehicles
from the work area
• Use of safety tape, cones, or barricades at the affected
unit(s)
• A total electrical shut-off of the affected unit(s)
Read the Manual
Read, understand, and follow this manual and any other labels
or related materials supplied with this equipment. If you do not
understand a procedure, call a Gilbarco Authorized Service
Contractor or call the Gilbarco Support Center at 
1-800-800-7498. It is imperative to your safety and the safetyof
others to understand the procedures before beginning work.
Follow the Regulations
Applicable information is available in National Fire Protection
Association (NFPA) 30A; Code for Motor Fuel Dispensing
Facilities and Repair Garages, NFPA 70; National Electrical
Code (NEC), Occupational Safety and Health Administration
(OSHA) regulations and federal, state, and local codes. All
these regulations must be followed. Failure to install, inspect,
maintain, or service this equipment in accordance with these
codes, regulations, and standards may lead to legal citations
with penalties or affect the safe use and operation of the
equipment.
Replacement Parts
Use only genuine Gilbarco replacement parts and retrofit kits on
your pump/dispenser. Using parts other than genuine Gilbarco
replacement parts could create a safety hazard and violate
local regulations.
Safety Symbols and Warning Words
This section provides important information about warning
symbols and boxes.
Alert Symbol
This safety alert symbol is used in this manual and on
warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible injury
or death.
Signal Words
These signal words used in this manual and on warning labels
tell you the seriousness of particular safety hazards. The
precautions below must be followed to prevent death, injury, or
damage to the equipment:
DANGER:Alerts you to a hazard or unsafe practice
which will result in death or serious injury.
WARNING: Alerts you to a hazard or unsafe practice
that could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or
unsafe practice which may result in minor injury.
CAUTION without Alert symbol: Designates a hazard or
unsafe practice which may result in property or
equipment damage.
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will explode or burn, if ignited. Spilled or
leaking fuels cause vapors. Even filling customer tanks will
cause potentially dangerous vapors in the vicinity of the
dispenser or island.
DEF is non-flammable. Therefore, explosion and fire safety
warnings do not apply to DEF lines.
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical power to the 
pump/dispenser. This means that even if you
activate these stops, fuel may continue to flow
uncontrolled.
You must use the TOTAL ELECTRICAL 
SHUT-OFF in the case of an emergency and not
the console’s ALL STOP and PUMP STOP or
similar keys.
!
WARNING
!

Page 4 MDE-4327B Encore® Canopy Light Kit (M03225K001) Installation Instructions · October 2015
Important Safety Information
No Open Fire
Open flames from matches, lighters, welding torches,
or other sources can ignite fuels and their vapors.
No Sparks - No Smoking
Sparks from starting vehicles, starting, or using power tools,
burning cigarettes, cigars, or pipes can also ignite fuels and
their vapors. Static electricity, including an electrostatic charge
on your body, can cause a spark sufficient to ignite fuel vapors.
Every time you get out of a vehicle, touch the metal of your
vehicle, to discharge any electrostatic charge before you
approach the dispenser island.
Working Alone
It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Familiarize
yourself withCardiopulmonary Resuscitation (CPR) methods, if
you work with or around high voltages. This information is
available from the American Red Cross. Always advise the
station personnel about where you will be working, and caution
them not to activate power while you are working on the
equipment. Use the OSHA Lockout/Tagout procedures. If you
are not familiar with this requirement, refer to this information in
the service manual and OSHA documentation.
Working With Electricity Safely
Ensure that you use safe and established practices in working
with electrical devices. Poorly wired devices may cause a fire,
explosion, or electrical shock. Ensure that grounding
connections are properly made. Take care that sealing devices
and compounds are in place. Ensure that you do not pinch
wires when replacing covers. Follow OSHA Lockout/Tagout
requirements. Station employees and service contractors need
to understand and comply with this program completely to
ensure safety while the equipment is down.
Hazardous Materials
Some materials present inside electronic enclosures may
present a health hazard if not handled correctly. Ensure that
you clean hands after handling equipment. Do not place any
equipment in the mouth.
In an Emergency
Inform Emergency Personnel
Compile the following information and inform emergency
personnel:
• Location of accident (for example, address, front/back of
building, and so on)
• Nature of accident (for example, possible heart attack, run
over by car, burns, and so on)
• Age of victim (for example, baby, teenager, middle-age,
elderly)
• Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on)
• Whether or not a victim has vomited (for example, if
swallowed or inhaled something, and so on)
IMPORTANT: Oxygen may be needed at scene if gasoline has
been ingested or inhaled. Seek medical advice immediately.
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of machines
and equipment in which the unexpected energization or 
start-up of the machine(s) or equipment or release of stored
energy could cause injury to employees or personnel. 
Lockout/Tagout applies to all mechanical, hydraulic, chemical,
or other energy, but does not cover electrical hazards. Subpart
S of 29 CFR Part 1910 - Electrical Hazards, 29 CFR Part
1910.333 contains specific Lockout/Tagout provision for
electrical hazards.
The pump/dispenser contains a chemical known to the
State of California to cause cancer.
WARNING
!
The pump/dispenser contains a chemical known to the
State of California to cause birth defects or other
reproductive harm.
WARNING
!
Gasoline/DEF ingested may cause
unconsciousness and burns to internal organs.
Do not induce vomiting. Keep airway open.
Oxygen may be needed at scene. Seek medical
advice immediately.
WARNING
!
DEF generates ammonia gas at higher temperatures.
When opening enclosed panels, allow the unit to air out to
avoid breathing vapors.
If respiratory difficulties develop, move victim away from
source of exposure and into fresh air. If symptoms persist,
seek medical attention.
WARNING
!
Gasoline inhaled may cause unconsciousness
and burns to lips, mouth, and lungs. Keep airway
open. Seek medical advice immediately.
WARNING
!
Gasoline/DEF spilled in eyes may cause burns to
eye tissue. Irrigate eyes with water for
approximately 15 minutes. Seek medical advice
immediately.
WARNING
!
Gasoline/DEF spilled on skin may cause burns.
Wash area thoroughly with clear water.
Seek medical advice immediately.
WARNING
!
DEF is mildly corrosive. Avoid contact with eyes, skin, and
clothing. Ensure that eyewash stations and safety
showers are close to the work location. Seek medical
advice/recommended treatment if DEF spills into eyes.
WARNING
!

MDE-4327B Encore® Canopy Light Kit (M03225K001) Installation Instructions · October 2015 Page 5
Before You Begin
Before You Begin
Read and understand all safety information and test procedures found in MDE-3804 Encore
and Eclipse Start-up/Service Manual.
A properly grounded Electrostatic Discharge (ESD) wrist strap must be worn
while servicing any electronic devices or components. Failure to use
electrostatic precautions may damage electronic components and void
warranty.
CAUTION
1Inform the manager.
2Match the parts received in the kit with “Parts List” on page 1.
Failure to turn off the unit during the kit installation may cause injury or bodily harm from
electrical shock. Ensure that all power to the unit is switched off before opening the door
to the unit and during kit installation.
WARNING
To prepare the site and dispenser for the installation, proceed as follows:
Preparing Area
To prepare the area for assembling and attaching the light conduit, proceed as follows:
Note: Read all instructions before beginning.
1Close and test all shear valves.
2Follow all safety precautions, including the following:
• Barricade the area.
• Do not allow vehicles or unauthorized people in the work area.
• Do not smoke or have open flames in the work area.
• Do not use electric power tools in the work area.
• Wear protective gear when handling sheet metal or disassembling hydraulics.

Page 6 MDE-4327B Encore® Canopy Light Kit (M03225K001) Installation Instructions · October 2015
Before You Begin
Preparing Dispenser
Following electrical and machine tasks must be completed to ensure conservation of
information, and worker and property safety.
1Record all electronic and mechanical totals. Isolate the unit at the Distribution Box (D-Box).
2Remove AC power.
• Turn off all power to unit including unit lights.
• Turn off associated Submerged Turbine Pump (STP) power.
• Turn off power to all dispensers on the same isolation relay (if used).
• Use system circuit breakers.
• Multiple disconnects may be required.
3Follow OSHA lockout/tagout procedures as described in MDE-3804 Encore and Eclipse
Series Start-up/Service Manual.
4Place the nozzle in an approved container and squeeze the lever to release pressure with the
nozzle hook in the OFF position. Some pressure may remain in the unit piping.

MDE-4327B Encore® Canopy Light Kit (M03225K001) Installation Instructions · October 2015 Page 7
Installing Encore Canopy Light Kit
Installing Encore Canopy Light Kit
To install the Encore Canopy Light Kit, proceed as follows:
Removing Sheathing
To remove the sheathing and covers, proceed as follows:
1Open and remove the lower panel locking access door on the front of the unit on side 1 
(see Figure 1) where the front of the Junction-box (J-box) is visible.
2Remove the outer column sheathing on the left side. Retain the mounting hardware for
reinstallation.
Figure 1: Removing External/Cosmetic Sheet Metal from Encore Unit
Outer Column
Sheathing Left Side 2
Upper
Housing Top
Cover
Right
Side 1
Lower Panel
J-box
3Place all the external/cosmetic sheet metal that has been removed in a safe place to prevent
damage during the kit installation.

Page 8 MDE-4327B Encore® Canopy Light Kit (M03225K001) Installation Instructions · October 2015
Installing Encore Canopy Light Kit
Attaching Light Conduit Assemblies
The light conduit assemblies are made up of following components:
• Conduit that contains the wiring
• Unilet and bracket
To mount and connect light conduit assemblies, proceed as follows:
1Attach the bracket to the channel using the Encore canopy light bracket and PEM®stud as
shown in Figure 2.
Figure 2: Mounting Unilet
Encore Canopy Light
Conduit Bracket
(M14407A001)
Encore Canopy Light
Conduit Assembly
Locking Nuts
U-bolt
PEM Stud
Nut
Unilet
2Attach the Unilet to the bracket using a 1/4-20 X 1.5 U-bolt and 1/4-20 hexagonal flanged nut.
3Assemble the 1/2 X 90 Short Conduit M X F Elbow (K42448) to the Unilet top opening.
4Assemble large conduit to Unilet prior to installation of the unit.

MDE-4327B Encore® Canopy Light Kit (M03225K001) Installation Instructions · October 2015 Page 9
Installing Encore Canopy Light Kit
5Ensure that the cover has been removed from the Unilet.
Figure 3: Assembled Kit with M14407A001 Bracket
Encore Canopy Light
Conduit Bracket (M14407A001)
Note: The view is rotated by 180 degrees.
Note: All conduit assemblies are placed in the same place in the unit regardless of lower
frame type.

Page 10 MDE-4327B Encore® Canopy Light Kit (M03225K001) Installation Instructions · October 2015
Installing Encore Canopy Light Kit
Figure 4: Assembled Kit with M12630B001 Bracket
Encore Canopy 
Light Conduit 
Bracket (M1263B001)
Figure 5: Assembled Kit with M03205B003 Bracket
Encore Canopy Light
Bracket (M03205B003)

MDE-4327B Encore® Canopy Light Kit (M03225K001) Installation Instructions · October 2015 Page 11
Installing Encore Canopy Light Kit
Figure 6: Unilet
Cover
6Position the Encore canopy light conduit assembly (see Figure 2 on page 8) so that the male
threaded end is pointing down toward the already mounted Unilet inlet.
Note: At this point, the Encore canopy light conduit assembly should already be wired.
7Insert the wires from the end of the conduit through the outside of the dispenser into the top of
the Unilet and outside of the Unilet (cover removed), pulling the wires out until all the slack is
taken up.
8After the slack wire has been removed between the Encore canopy light conduit and the
Unilet, attach the conduit to the Unilet using the expansion union. Tighten the expansion
union.
9Attach the conduit to the sides of the channel with the two tie-wraps provided in the kit. Leave
these loosely attached until after connecting the upper end to the housing.
10 Using the hammer and metal punch, remove the knockouts (see Figure 7) in the upper housing
top cover of the dispenser.
Figure 7: Location of Knockouts
Knockouts
Knockouts

© 2015 Gilbarco Inc.
7300 West Friendly Avenue · Post Office Box 22087
Greensboro, North Carolina 27420
Phone [phone] · http://www.gilbarco.com · Printed in the U.S.A.
MDE-4327B Encore® Canopy Light Kit (M03225K001) Installation Instructions · October 2015
The Advantage®Series, Encore®, Eclipse®,Gilbarco®, and Legacy®are registered trademarks of Gilbarco Inc. Channellock® is a registered
trademark of Channellock®Inc. GOLDSM is a service mark of Gilbarco Inc. PEM® is a registered trademark of PennEngineering and
Manufacturing Corporation. Unilet®is a registered trademark of Appleton GRP LLC.
Installing Encore Canopy Light Kit
11 Carefully insert the wires and then the other end of the conduit into the hole. Tighten the
locking nuts that secure the conduit to the cover of the dispenser.
Note: Electrical connections will be made by a licensed electrician and light tested for correct
operation upon powering up the dispensers.
12 Reinstall the sheathing on the unit.
13 After the electrician has completed the electrical connections, the dispensers can be returned to
an operational condition and the lights tested for correct operation according to the start-up
processes outlined in MDE-3985 Encore Installation Manual.