Gimenez Ganga Saxun FULVIA User manual

ASSEMBLY INSTRUCTIONS
FULVIA TAUT CANVAS PERGOLA - 1 Module

It is important to read these instructions carefully before installing, operating, repairing or
first using the product, to protect the safety of users and the integrity of the product.

1. GENERAL RECOMMENDATIONS REGARDING SAFETY,
USE AND RESTRICTIONS 05
1.1 COMPONENTS 06
2. ASSEMBLY AND INSTALLATION 08
2.1 STRUCTURE LAYOUT PLANS 08
2.2 INSTALLATION OF SURFACE S BRACKET AND ADJUSTABLE WALL-CEILING SUP-
PORT 10
2.3 ASSEMBLY OF COLLECTOR GUTTER WITH COLUMNS A AND B 13
2.4 ASSEMBLY OF LATERAL BEAMS ON THE WALL AND ON COLUMNS A AND B 15
2.5 ASSEMBLY OF THE AXLE WITH THE MOTOR AND FLANGES 16
2.6 ASSEMBLY OF THE POLES 18
2.7 MOTOR AND LEDs ELECTRICAL CONNECTION 21
2.8 ASSEMBLY OF THE FINAL POLE 22
2.9 ASSEMBLY OF THE POLE END PLATES 22
2.10 ASSEMBLY OF THE 65x40 TUBE 23
2.11 ASSEMBLY OF THE SMALL ROOF 23
3. MAINTENANCE 24
ANNEXE I. OPTIONAL COMPLETE ROOF 25
ANNEX II. MOTOR CONFIGURATION 26
ANNEX III. LEDs ELECTRICAL CONNECTION DIAGRAM 34
ANNEX IV. WHAT TO DO IN CASE OF EMERGENCY 34
ANNEX V. DISASSEMBLY AND DISPOSAL OF PACKAGING AND 35
PRODUCT COMPONENTS AT THE END OF THEIR USEFUL LIVES
INDEX

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TAUT CANVAS PERGOLA ASSEMBLY INSTRUCTIONS - 1 Module
01 GENERAL RECOMMENDATIONS REGARDING SAFETY, USE AND
RESTRICTIONS. COMPONENTS
In order to ensure the safe assembly, use and maintenance of this product, a number of precautionary measures must
be taken. Please observe the following warnings and instructions, for the safety of all concerned. Please contact your
distributor with any queries.
-This manual is intended as a reference for experienced professionals and should therefore not be used by DIY enthusi-
asts or trainee fitters.
-This manual describes the installation of the components of the product set, and refers to the electrical control instal-
lation manuals. If necessary, this manual should be supplemented with instructions for any additional components not
described herein.
-Please read this manual carefully before starting work.
-Some components may be sharp or have jagged edges. It is therefore advisable to wear safety gloves.
-All parts supplied have been calculated specifically for this product. The replacement or addition of other parts may have
a negative eect on the safety level of the door and its warranty. In addition, the CE certification of this product will become
invalid if any parts are replaced or if the installation is not carried out in accordance with the instructions in this manual.
The installer shall accept full responsibility in this regard.
-Ensure that the mounting area is suciently illuminated. Remove any obstacles or dirt. Make sure nobody is present
besides the fitters. Unauthorised persons (especially children!) may interfere or cause hazards during installation.
Before assembly, it is very important for your safety, and the security of the product, to follow all the recommendations
listed below. A poor-quality installation may cause harm to people or damage to the installation itself.
Once the product has been unpacked, a professional installer must check its integrity and (prior to starting the installa-
tion) check the availability of all the components and tools to allow for proper installation.
Please contact Giménez Ganga’s technical department with any queries.
Under no circumstances should a damaged product be installed, since it may damage the installation itself and give rise
to personal dangers.
These systems are exclusively intended for the use for which they were designed. Any other use is inappropriate, and
therefore dangerous.
The system must always be installed by a professional installer, following the manufacturer’s instructions and under-
standing and applying all current regulations.
Should any damage and / or a system malfunction be detected, do not continue with the installation.
The manufacturer will not be liable for damage caused during the installation due to failure to comply with these recom-
mendations.
In the case of a power operated product, the existing voltage must be checked before installation.
IMPORTANT: The connection must always be a grounded connection. Otherwise, do not continue the installation as
this may be dangerous.

1. COMPONENTS
050266
P-150x150x2.5mm mechanised column
050275
Simple canvas crossbar
050301
PLT simple canvas pole end plate
024167
PLT 125x125 mm collector gutter end plate
024274
125x125 mm guide beam
050276
Final canvas crossbar
050302
PLT final pole end plate
024324
PLT gutter joiner plate
050273
Fixed collector gutter
507314
70x1.5 mm axle
050201
Surface S bracket
050290
98.53° frontal square
125
125
125
125
125
125
150
35
60
82.50
60
70

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TAUT CANVAS PERGOLA ASSEMBLY INSTRUCTIONS - 1 Module
050299
Wall-ceiling adjustable support
005591
ISO 7380 M6x16 A2 screw
050366
2x1000 PLT panel (Optional Roof)
506094
278x2 mm plate (Mini Roof)
051107
4.2x22 A2 bracket screw
051306
ISO 7380 M6x12 A2 screw
050294
120x24.5x3 mm joining plate
051103
ULS (ISO - Washer) A2 M6x16 screw

2. ASSEMBLY AND INSTALLATION
2.1 STRUCTURE LAYOUT PLANS
LEFT LATERAL
BEAM RIGHT LATERAL BEAM
COLLECTOR GUTTER
COLUMN B COLUMN A
Make sure that the surface where the product is to be in-
stalled has sucient load capacity.
Each product comes with documentation and a detailed
description of all the system’s components. Only these
components can be used for the operation of this product.
Our desire to simplify installation systems allows us to
supply the most compact and simplified product assembly
possible.

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TAUT CANVAS PERGOLA ASSEMBLY INSTRUCTIONS - 1 Module
L Máx. 5000 mm
8,5º
H1 Máx. 3000 mm
S Máx 6500 mm
H2 (Dependiente de L y A)
T
± 550 mm
T (Dependiente de L)
Variable 257,4
250
125
125
B
A

2.2 INSTALLATION OF SURFACE S BRACKET AND ADJUSTABLE WALL-CEILING SUPPORT
Install the surface S brackets (code 050201) and the adjustable wall-ceiling support (code 050299) using M10 screws (not included),
at least of AISI 304 (stainless steel) quality, leaving all the bases and supports correctly aligned according to the measurements of
the structure and the irregularities of the sill.
Before installation, check that the measurements indicated are correct. To do this, measure the diagonals, checking that both dis-
tances are equal.
The correct installation of the bases and supports is crucial for optimum function of the product.

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TAUT CANVAS PERGOLA ASSEMBLY INSTRUCTIONS - 1 Module
MEASUREMENT OF SURFACE S BRACKET
SURFACE S BRACKET PLAN
95
125
100 100
170
200
ø12
15
62,5062,50
15

ADJUSTABLE WALL-CEILING SUPPORT ANCHOR
ADJUSTABLE WALL-CEILING SUPPORT PLAN
The wall-ceiling support (code 050299) is adjustable by 15°
for installation on the ceiling or the wall.
The following reductions will be applied to the total
measurements of the structure for installing the adjustable
wall-ceiling support (code 050299).
32,00
47,00
10,00
CEILING
ANCHOR
POSITION
WALL
ANCHOR
POSITION

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TAUT CANVAS PERGOLA ASSEMBLY INSTRUCTIONS - 1 Module
2.3 ASSEMBLY OF COLLECTOR GUTTER WITH COLUMNS A AND B
Install the P-1 25x125 perforated columns (code 050266) A
and B on the ends of the FIXED COLLECTOR GUTTER (code
050273).
Insert the 120x26.5x3 mm joining plate (code 050296) into
the groove on the gutter and the gutter joining plate (code
024324) into the column.
Install the gutter using ISO 7380 M6x12 A2 screws (code
051306) from the internal part of the column in the upper
row and the ISO 7380 M6x16 A2 screws (code 005591).
Apply sealant between the gutter and the column and in
the perforated holes to avoid water leakages.
Ax the 125x1 25 mm PLT collector gutter end plate (code
024167) using the 4.2x22 A2 bracket screws (code 051107).
Apply sealant throughout the internal part of the gutter.
OncethegutterisassembledandattachedtocolumnsAandB,
attach the columns to the bases of the sill using the ISO
7380 M6x16 A2 screws 005591.
Install the joining plate (code 024324) STRAIGHT
when tightening the screws.
If the gutter has LEDs pass the cable through
the interior of the column and then through the
beam. DO NOT COMPRESS THE CABLE WITH
THE PROFILES, IT COULD SPLIT.
ISO 7380 M6x12 mm A2 SCREW
CODE 051306
125X125 mm PLT COLLECTOR GUTTER END PLATE
CODE 024167
120X24,5X3 mm UNION PLATE
CODE 050294
GUTTER UNION PLATE
CODE 024324
Sealer
ISO 7380 M6x16 mm A2 SCREW
CODE 051591
1,2x22 A2 SCREW
CODE 051107

2.4 ASSEMBLY OF LATERAL BEAMS ON THE WALL AND ON COLUMNS A AND B
Attach the 125x1 25 mm RIGHT LATERAL GUIDE BEAM
(code 050274) to the adjustable wall-ceiling support (code
050299) along with the double roof support (code 050297).
Then insert the frontal 98.53° square (code 050290) into
P-125x1 25 perforated COLUMN A (code 050266).
Then install the 100x40 TUBE (code 027395) into the
suitable support on the beam.
By default, the pergolas are manufactured with
Mini Roof. If the product has a complete Roof,
consult (ANNEXE I) to install it.
A2 M8x20 DIN 933 SCREW
REF. 050129
DIN 7980 A2 M8 WASHER
REF. 050313
DOUBLE ROOF SUPPORT
REF. 050297
DIN 933 A2 M8x18 SCREW
REF. 050311

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TAUT CANVAS PERGOLA ASSEMBLY INSTRUCTIONS - 1 Module
Check that the measurements of the width of
the front and rear parts of the pergola are cor-
rect and equal (X).
ISO 7380 M6x16 A2 SCREW
CODE 005591
Finally install the 125x1 25 mm LEFT LATERAL GUIDE
BEAM (code 050274), inserting it into the 100x40 TUBE,
attaching it to the wall and to COLUMN B, just as with the
RIGHT LATERAL GUIDE BEAM and tighten the screws of
the columns..

Attach the axle, with the motor and flanges already
installed, to the structure using the motor support. Leave
the straps in the interior part of the flanges.
2.5 ASSEMBLY OF THE AXLE WITH THE MOTOR AND FLANGES
Take care with the cap pivot when taking out
the fastener, to avoid it inserting itself into the
installation’s cap.
ISO 7380 M6x12 A2 SCREW
CODE 051306
SUPPORT PLETINA DROPPED
CODE 502726
MOTOR
70 1,5 mm OCTOGONAL AXLE
CODE 507314

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TAUT CANVAS PERGOLA ASSEMBLY INSTRUCTIONS - 1 Module
Attach the axle, with the flanges already installed, to the
structure using the cap pivot to the U support. Leave the
straps in the interior part of the flanges.
ISO 7380 M6x12 A2 SCREW
CODE 051306
U REINFORCED SUPPORT SQUARE 16-10 + ZF B100GA SCREW
CODE 507183

2.6 ASSEMBLY OF THE POLES
Turn the straps until the ball bearings are left in the central
part.
Insert the simple crossbars, along with the simple ball
bearings, into the guides leaving the final mobile crossbar
free.
Before inserting the ball bearings into the
guides, check that they are correctly posi-
tioned, i.e. attached with the screw as shown in
the image. The ball bearing screws will come
pre-installed.
Final fixed
crossbar
Final mobile
crossbar

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TAUT CANVAS PERGOLA ASSEMBLY INSTRUCTIONS - 1 Module
Attach the final fixed crossbar to the beams using the
bracket support.
Install the final mobile crossbar in the mobile ball
bearings.
M8 DIN 125 A2 Inox WASHER
CODE 022839
DIN 7976 A2 8x50 SCREW
CODE 050198
FINAL CROSSBAR FIXER BRACKET
CODE 050298
Displace
Close
and fix
Go up

Turn the toothed straps until the canvas is completely
extended.
Ax the final mobile crossbar to the columns using two
clamps.
Insert the toothed straps into the flanges of the 70 mm
axle, then check that the flanges are aligned and centred.
Once the straps are inserted into the flanges, remove the
clamps that are tightening the final mobile crossbar.
Clamps