Gimenez Ganga saxun P-190 CR User manual

saxun.com
Assembly instructions
Bioclimatic Pergola P-190 CR
4 columns
EN

Table of Contents
We do not provide the screws for fixing-anchoring to the wall and/or foundations. The fitter must choose the adequate rod/screw/plug/
nut/washer system for fixing and flushing to the foundations and/or wall based on the nature of these surfaces.
In any case, the screws must be in stainless steel.
1. Installation of the columns...................................................................................................................................... 4
1.1. Installing the fixation for the column base...............................................................................................................................4
1.2 Attachment of the base to the column......................................................................................................................................6
1.3 Positioning of the reinforcement brackets.............................................................................................................................. 7
2. Installation of beams................................................................................................................................................. 8
2.1 Beam-to-column assembly .............................................................................................................................................................8
2.1.1 Combination with closed column.....................................................................................................................................10
2.2 Levelling of the structure.............................................................................................................................................................. 12
2.3 Installation of surface manifolds ............................................................................................................................................... 13
3. Installation of slats....................................................................................................................................................14
3.1 Installation of slats ............................................................................................................................................................................ 14
3.2 Installation of transmission plate ............................................................................................................................................. 16
4. Drainage ........................................................................................................................................................................17
4.1 Installation of U-shaped drainage channels...........................................................................................................................17
4.2 Installation of drainage parts ...................................................................................................................................................... 18
4.2.1 Drainage channel closed column................................................................................................................................... 22
5. Motor installation .....................................................................................................................................................23
6. Electrical connections ...........................................................................................................................................24
The connection of the electrical installation must be done adhering to the current regulations for low voltage (REBT).
6.1 Teleco documentation.................................................................................................................................................................... 24
6.2 Somfy documentation................................................................................................................................................................... 24
6.3 Installation of column-mounted automation systems .................................................................................................... 24
6.4 Perimeter LED installation........................................................................................................................................................... 25
7. Installing column cap...............................................................................................................................................26
7.1 Trim cap ................................................................................................................................................................................................. 26
7.2 Top cap ..................................................................................................................................................................................................27
8. Maintenance...............................................................................................................................................................28
Before assembling, please read the maximum tightening torque for each type of screw, as indicated in this section.
Annex I Disassembly and disposal of packaging and product components at the end of the product’s service life ..29
Annex II Warranty certificate ...........................................................................................................................................33
Bioclimatic Pergola installation check sheet...............................................................................................................35

4
Exact diagonals
1. Installation
1.1 Installing the fixation for the column base
Measure the foundation in order to make sure that the levelling is correct.
Install the base fixings using M-12 screws (not included), with a quality of at least AISI 304 (stainless steel), leaving all bases properly
levelled.
Once the column bases are installed in place, measure the diagonal lines to ensure both distances are equal.
- Recommended installation is against a wall with reinforced concrete floor of at least 150 mm thickness (or surface of equivalent
strength) by means of 12 mm stainless steel fittings (not included).
- Leave a 100 mm space above the beam so the slats can turn.
Important

5
BIOCLIMATIC PERGOLA P-190 CRASSEMBLY INSTRUCTIONS
Opening beam
Opening surface manifoldture
Closing beam
Closing surface manifold
Right beam
Left beam
Column A
Column B
Column D
Column C
150
8234,8 33,2
74,2
74,2
150
8233,2 34,8

6
1.
3.
2.
1.2 Attachment of the base to the column
Place the base on the column and screw it to the inner
reinforcement plates of the column using DIN 933 A2
M8x16 screws and DIN 125 A2 M8 washers (1).
Place over the screw DIN 933 A2 M12x50, which will
allow the height of the column to be adjusted, and tighten
it loosely. (2)
Screw a coupling piece of the cover profile onto the base
L using a DIN 933 A2 M6x10 screw. (3)

7
BIOCLIMATIC PERGOLA P-190 CRASSEMBLY INSTRUCTIONS
Instructions
Assembly video
Scan the QR code with your
mobile device or click to
access.
1.3 Positioning of the reinforcement brackets
Once the column has been bolted to the base, fit the reinforcement bracket, dropping it on top of the column.
Then screw a coupling piece of the cover profile onto the reinforcement bracket using a DIN 933 A2 M6x25 screw. Finally, place the
column in its position in the assembly.

8
2,60
2.1 Beam to column assembly
Screw 2 DIN (ISO 7978) A2 M8x50 screws with DIN 125 A2 M8 washers to the two upper screw holders at both ends of the beams, leav-
ing a gap of 3 cm between the screw head and the start of the beam.
With two columns in position in the assembly, rest the bolts of the beams on the columns. Loosely insert the remaining screws to fix the
position of the beam and tighten to the specified torque.
2. Installation of the beams
Before tightening the screws, check that the beam is paral-
lel to the edge of the column and that there is a gap of 2.5
mm between the beam and the column for fitting the trim
profile.
It is not necessary to unscrew the gutters from the beams to assemble the structure. Except for a gutter the length of the pergola for
laying the slats.
Important
Important
DIN 933 M8x16 A-70 screws
Thread M8
MA tightening torque (Nm) 24
Do not tighten the upper right screw; the top cover fitting
will be fixed here later.
Important

9
BIOCLIMATIC PERGOLA P-190 CRASSEMBLY INSTRUCTIONS
DIN 933 M8x16 A-70 screws
Thread M8
MA tightening torque (Nm) 24
Repeat the procedure with the rest of the beams, placing the column first and then the beam.
When the two beams of a column are positioned, install the cover fitting and tighten the end screws to the specified torque.
Check that beams and columns are level. If so, carry out the final tightening of all screws of the structure, according to the specifications
provided in this manual.
Finally, fix the structure to the floor according to the specifications in section 1.1 Installing the fixations.
If the beams are not level, see section 2.2 Levelling the structure.

10
ULS (ISO 7380) A2 M6x16
Cod. 051103
DIN 933 A2 M8x40
Cod. 051166
2.1.1 Combination with closed column
1. Assembly of beams and columns.
The beams are connected to the closed columns by means of four washers, four DIN 933 A2 M8x40 screws and two ULS (ISO 7380) A2
M6x16 screws.
To do this, unscrew the gutters that are screwed to closed columns.
Follow the screwing sequences indicated in the image.
Screw two ULS ISO 7380 M6x16 screws into the column fitting at the
top of the beam before fitting the other screws

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BIOCLIMATIC PERGOLA P-190 CRASSEMBLY INSTRUCTIONS
ULS (ISO 7380) A2
M6x16
Cod. 051103
2. Fixing the inverted "U" profile to the floor
With the inverted "U" profile already mounted, fix it to the column bases of the foundation using the (ISO 7380) a2 M6x16mm screws.
Follow the screwing sequences indicated in the image.
3. Installation of cover fittings
With the structure assembled, we will install the fittings for the top covers of the closed columns.
Tighten and do the final adjustment of all the screws in the framing brackets.
Do not install the internal reinforcement until the entire gutter has been installed through the foundations, if necessary.
Important

12
2.2 Levelling the structure
If, once the structure is anchored, the beams are not level,
loosen the 8 screws connecting the base to the column, so that
the column slides over the base. It is important not to remove the
screws.
Screw in the M12 screw to raise the column until the beam is
level and retighten the 8 base screws.
At the end of the assembly after section 7.1 Trim cover. When the
height of the column is adjusted, two trim pieces are attached to
the base. To fix the trims, they are sealed with silicone.

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BIOCLIMATIC PERGOLA P-190 CRASSEMBLY INSTRUCTIONS
Do not bypass this step, it is very important to seal the manifold joint properly (sealant provided).
Important
Create a groove at the ends of the opening manifold, before proceeding with the installation, (use a hammer and a flat screwdriver).
Important
130 130
A A
B B
C C
D D
E E
F F
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
Sealant
2.3 Joining the surface manifolds
Apply the provided sealant between the contact sides of the opening and closing beams and their corresponding surface manifolds.
The opening and closing surface manifolds will be joined, screwing them to the beams.

14
16
When the structure has been assembled, and before installing the slats, place the 16,3 mm plastic rimmed caps in the machined beam
holes where no LEDs are going to be installed.
Start the slat installation from the opening side.
When reaching a hole for LED slats, connect the connector and insert it inside the beam (as shown in the images below). Then install the
16,3 mm rimmed plastic cap.
Prepare the fixed axles for the left side of the slats and the mobile axles for the right side.
3. Installing the slats
3.1 Installing the slats

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BIOCLIMATIC PERGOLA P-190 CRASSEMBLY INSTRUCTIONS
To install the slats, they must be tilted with the end caps facing down, inserting the fixed axle first (left) and then the mobile one (right).
Using a Nº 4 Allen key, pull back the axle until it stops in the grooved hole.
When it stops, fasten the screw of the cap.
Turn the axle 180º and insert the safety screw.

16
Rimmed cap 6,3
Cód. 051033 ULS (ISO 7380) A2 M6x16
Cód. 051103
Nut M6 A2 DIN 985
Cód. 051033
BOTTOM
Respect the transmission
plate position
3.2 Installing the transmission plate
With the slats already in the structure, install the two transmission plates in the slat end caps. One of the slats will include an integrated
support with a motor fixing stud. It is necessary to know the side of the pergola where the motor will be installed, so the plate can be
mounted on that side.
Install the two plates simultaneously if possible. Start by fixing the first, the last and the centre slats to the transmission plate. This facili-
tates the rest of the installation.
Join the plates to the end caps with their corresponding USL (ISO 7380) A2 M6x16 screws, 6,3 mm rimmed plastic caps and M6 DIN 985 nut.
When installing the plate in the slats, do not tighten too much the screw nuts, so they are set without tightening. Thus the plate can
perform manually the opening and closing movements with no friction whatsoever.
Attention

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BIOCLIMATIC PERGOLA P-190 CRASSEMBLY INSTRUCTIONS
4. Drainage
4.1 Installation Profilé “U”
Start by installing the “U” profile with the pre-mounted motor on the left beam. To do this, it will be necessary to insert the profile end
through the pre-drilled draining hole in the B column. Install the “U” profile on the other side following the same procedure.
The aluminium profile of the "U" gutter must fit approximately 3.5 mm into the column on each side. It is important that the gutter is cen-
tred on the beam and that the same gutter spacing is used on both columns.
Check that all the “U” profile holes match the M6 machined ones on the beam. If all of them match, apply the sealant between the “U”
profile and the beam after screwing the profiles with the USL (ISO 7380) A2x16 screws.
Use the sealant provided to seal the “U” profiles to the beams and the joints that could suer water leaks.

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4.2 Installation of drainage parts
Before starting the installation, it is important to clean the drainage parts and gutters so that the silicone adheres perfectly to the surfaces.
1. Gutter extensions
These parts are placed at the ends of the U-shaped channel profiles.
The number of parts used will depend on the number of gutters entering the column: one piece for one gutter or two pieces for two
gutters.
Follow the steps below to install the parts:
Be very careful when installing the drainage pieces in the open columns, so as not to make any mistakes that could aect the water
channelling. Make sure all the joints are well sealed with silicone sealant.
Attention
Apply a large amount of silicone in the grooves of the 3
outer faces of the piece (marked with red arrows), so that
when the piece is put in place, the silicone will overflow and
create a joint between the piece and the gutter, preventing
the passage of water.
The entire surface marked in blue must be covered in silicone.
Install the piece into the gutter from the inside of the
column, taking care not to remove the silicone in the
process.
1. 2.
Once the part has been fitted, it should meet the end of
the gutter, as shown in the picture.
Press on the 3 sides of the part: bottom, left and right
(marked with red arrows) to seal the part against the
gutter.
The silicone, applied previously, must overflow through the
free spaces between the part and the gutter (marked in
blue in the image).
3. 4.

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BIOCLIMATIC PERGOLA P-190 CRASSEMBLY INSTRUCTIONS
The corner between the extension piece and the gutter
must then be sealed.
To do this, apply silicone and go over it, making sure that
no gaps are left unsealed.
Results.
(Silicone marked in blue)
Repeat the process with the other gutter extension piece
if required for the column assembly.
To insert it, rotate and place one end behind the exten-
sion already in place and then insert the other end of the
piece, taking care not to remove the silicone marked in
blue in the drawing.
Finally, repeat installation steps 3 and 4 above.
5.
7.
6.

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8.
Follow the steps below to install the tray:
Remove the walls on the part as necessary to make way for the gutter extensions.
A cutter should be used to cut out the part, according to the following 3 options:
Option 1
Cut out the underside: when a conduit pipe is placed in
the column.
Option 3
Cut out two sides: when two gutters are being fit into the
column.
Option 2
Cut out one side: when only one gutter is being fit into the
column. Choose the right or left side.
2. Collecting tray
Once the gutter extensions have been installed, the collecting tray should be installed, which will be necessary in the following cases:
When a mitre is required to connect the gutters of two adjoining
beams and to allow the passage of water.
• When the system is channelled through the foundations and
there is a drain in the accessible column.
• When the drain is free draining, but the automation systems and
the drain are located in the same column.